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Summary of Contents for Wilkinson Star Jasic JT-200P-PFC
- Page 1 A WILKINSONSTAR PRODUCT 02-18 ISSUE 1...
- Page 2 Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation. Wilkinson Star Limited are a leading supplier of equipment in the UK and our products are supported by our extensive service network. Call your distributor in the unlikely event of a problem occurring. Please...
- Page 3 Do not wrap cables over your body. SAFETY Ensure that you take additional safety precautions These general safety norms cover both arc welding when you are welding in electrically hazardous machines and plasma cutting machines unless conditions such as damp environments, wearing otherwise noted.
- Page 4 Wear approved safety glasses with side shields When feeding wire be careful to avoid pointing it at under your helmet. other people or toward your body. Never use broken or faulty welding helmets. Always ensure machine covers and protective devices are in operation. Always ensure there are adequate protective screens or barriers to protect others from flash, Precautions against fire and explosion...
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Page 5: Product Overview
EC concerning electromagnetic compatibility (EMC) regulators and the technical requirements of EN60974-10 is All cylinders and pressure regulators used in designed for use in industrial buildings and not welding operations should be handled with care. those for domestic use where electricity is provided Never allow the electrode, electrode holder or any via the low voltage public distribution system. - Page 6 CONTROLS Front view Part name Digital meter Controls Selector switch Selector for 2T, 4T or spot mode “+” output terminal “-” output terminal Gas outlet Torch switch plug socket Air vent Adjusting knob Process LEDs Process selector Mains and overheat LEDs Rear view Part name Mains switch...
- Page 7 Machine panel functions DIGITAL METER—Displays parameters during set up and actual values when welding. Also used to display any error message codes Overheat LED. Will be lit when the machine enters overheat conditions. Welding will cease whilst this LED is lit. Mains LED.
- Page 8 FUNCTIONS Press the selector until the LED is lit against the required parameter. The parameter can the be adjusted DC Pulsed TIG mode DC TIG mode DC MMA mode 2T mode 4T mode Spot welding mode Pre flow gas time LED Start current LED Slope up time LED Peak current LED...
- Page 9 Parameter AutoSaving The parameters having been adjusted will be AutoSaved in the parameter group currently used (no AutoSaving will be done in the case that no operation is done after parameters are adjusted and the machine was turned off in 5s’ time). When the machine is turned on next time, the parameters in this parameter group are just the parameters used last time.
- Page 10 Unpacking Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging until the installation is complete. Location The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases.
- Page 11 Select the welding current setting function by pressing the welding parameter selecting key, and welding current in MMA can be set. Welding current setting can be carried out during welding. Select the arc ignition time setting function (This function changes into spot welding time setting function in TIG spot welding mode.) by pressing the welding parameter selecting key, and arc ignition time in MMA can be set.
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Page 12: Tig Welding
TIG WELDING Connect the TIG torch connector to the “-” quick socket on the machine panel, and tighten it clockwise. Connect the switch plug on the TIG torch to the corresponding socket on the machine panel, this is a quick connector so it is not necessary to turn the plug. Insert the quick plug on the work return cable into the “+”... - Page 13 Select the downslope time setting function by pressing the welding parameter selecting key, and set the downslope time. Select the crater current setting function by pressing the welding parameter selecting key, and set the pilot arc current. Select the post-flow time setting function by pressing the welding parameter selecting key, and set the post-flow time.
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Page 14: Spot Welding
Select the peak welding current setting function by pressing the welding parameter selecting key, and set the peak welding current. Select the base current setting function by pressing the welding parameter selecting key, and set the base current. Select the downslope time, crater current ans post flow gas time as standard TIG. Select pulse duty ratio setting function by pressing the welding parameter selecting key, and set the pulse duty ratio. -
Page 15: Troubleshooting
Operation steps in spot welding: Keep the torch 2-4mm away from the workpiece Press the torch trigger, gas valve opens, and HF starts and this ignites the arc. When the arc is established the HF stops, and the current goes to the the preset value. - Page 16 TECHNICAL PARAMETERS Model Technical Parameter Unit TIG200P PFC Rated input voltage AC95-270V; 50/60HZ 110V 27.7 Input current Ieff 14.2 230V 10—125 - 110V 10—180 - 230V Welding current range 10—160 - 110V 10—200 - 230V No-load voltage 125@60 - 110V 180@25 - 230V Duty cycle 160@60 - 110V...
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Page 17: Electrical Schematic
ELECTRICAL SCHEMATIC A WILKINSONSTAR PRODUCT 02-18 ISSUE 1... - Page 18 TIG TORCH COMPONENTS Long back cap Tungsten electrode Collet body Torch head Collet Ceramic nozzle Insulated cap for torch head A WILKINSONSTAR PRODUCT 02-18 ISSUE 1...
- Page 19 NOTES A WILKINSONSTAR PRODUCT 02-18 ISSUE 1...
- Page 20 TIG Series TIG 200P PFC Order code ZXJT-200P-PFC © Wilkinson Star Limited A WILKINSONSTAR PRODUCT 02-18 ISSUE 1...
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