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Summary of Contents for New Holland J08E-TM
- Page 1 SERVICE MANUAL E385C Hino Diesel Engine J08E-TM Supplement to Service Manual 47374920A Print no. 47391168A Edition English 06/12 CONSTRUCTION...
- Page 2 Many accidents can be avoided if the causes are known and opportune cautions taken beforehand. There is no device or protection, no matter how advanced, that may prove so effective at avoiding accidents as a careful and attentive behaviour. NEW HOLLAND KOBELCO CONSTRUCTION MACHINERY S.p.A. COPYRIGHT BY Product Support...
- Page 3 E385C ENGINE (HINO DIESEL ENGINE J08E-TM) CONTENTS Group 1 General ..................W5-1 Group 2 Standard Value ................W5-2 Group 3 Parts to be prepared ..............W5-3 Group 4 Engine assembly/disassembly ............. W5-4 Group 5 Fuel System ................. W5-5 Group 6 Emission Control ................
- Page 5 E385C GENERAL ENGINE 1 GENERAL General General information Warning.............W5-1-2 How to read this manual ........W5-1-3 Precautions for work .........W5-1-7 Tightening of engine bolts and nuts ....W5-1-11 Tightening of flare nuts and hoses....W5-1-13 Taper thread sealant for piping .......W5-1-14 Assembly of joints and gaskets for piping ..W5-1-15 Handling of liquid gasket.........W5-1-17 Failure diagnosis table for each problem ..W5-1-18 Failure diagnosis procedures......W5-1-19...
- Page 6 E385C GENERAL Warning JP30002010102001 Observe the following precautions to work safety and to prevent damage to customer’s vehicles. This manual is prepared for qualified service engineers who are recognized as technical expert. Those who are not qualified, who are not appropriately trained, who performs service without appropriate tool or equipment, or who perform service with the way not specified in this manual may not only damage the machine, but also put service engineers and surrounding people in danger.
- Page 7 E385C GENERAL How to read this manual JP30002010102002 Scope of repair work Repair work is classified into three large categories of "Diagnosis", "Mounting/removal, replacement, assemblydisassembly and inspectionadjustment" and "Final inspection". This manual describes "Diagnosis" in the first process and "Mounting/removal, replacement, assemblydisassembly and inspectionadjustment"...
- Page 8 E385C GENERAL How to read troubleshooting Failure diagnosis in this manual describes Step 2 and Step 3 below : Hear from customers for conditions and environments of (1) Question "Step 1" failures and check the fact. Perform diagnosis inspection, status inspection, (2) Pre-inspection function inspection and basic inspection.
- Page 9 E385C GENERAL How to read explanation details Part layout Example 9–17 ENGINE MECHANICAL [J08E] Timing Gear Cover and Flywheel Housing Part layout JP04117090402003 Part name code Part catalog Fig. No. SAPH041170900182 11308 Flywheel housing 11390 End plate Description of 11309 Oil seal retainer 9828A Front oil seal*...
- Page 10 E385C GENERAL Definition of terms Terms in this manual are defined as follows : Direction Individual unit Front/back direction The power input side is front and the output side is back. Rotating direction When viewed from the rear, the clockwise direction is right rotation and the counterclockwise direction is left rotation.
- Page 11 E385C GENERAL Unit SI unit is used in this manual. SI unit is the international unit to unify the conventional different international units into one unit per quantity and to promote smooth technical communications. This manual shows both the SI unit and conventional units. The conventional units are shown in { }. Convent Conversion value Convent...
- Page 12 E385C GENERAL To tow a failure machine, refer to “Towing” in the "Operation manual" of the machine. Precautions for service work Pay attention to the following points before service work Preparation before disassembly Prepare general tools, special tools and gauges before work. To disassemble a complicated area, put a stamp or match mark on the location not functionally affected to ease assembly.
- Page 13 E385C GENERAL Handling of electronic parts Do not give impact on electronic parts such as computer and relay. Do not place electronic parts at a high temperature and humidity area. Do not expose electronic parts to water in washing of a vehicle.
- Page 14 E385C GENERAL Precautions for electric welding Inadvertent electric welding on a cab or frame may cause reverse welding current from the grounding circuit, resulting in damage to electric and electronic parts. Observe the following items for electric welding. Turn "OFF" the starter switch. Make sure that switches are "OFF".
- Page 15 E385C GENERAL Tightening of engine bolts and nuts JP30002010102003 Tightening torque of general standard bolts For bolts with seatings Unit : Nm{kgfcm} Screw diameter x Pitch M8 x 1.25 (Coarse thread) 28.5{290} 36{370} M10 x 1.25 (Fine thread) 60{610} 74.5{760} M10 x 1.5 (Coarse thread) 55{560} 68.5{700}...
- Page 16 E385C GENERAL Precoated bolt Precoated bolt is the bolt with application of seal lock agent at the thread. When re-application of lock agent is required When precoated bolts are removed When precoated bolts are moved due to tightening check (for loosening or tightening) Seal Lock Agent •...
- Page 17 E385C GENERAL Tightening of flare nuts and hoses JP30002010102005 Tightening torque of pipe flare nut Unit : Nm{kgfcm} Pipe outer diameter 4.76 6.35 8 10 12 15 Material Steel pipe 155{15050} 255{25050} 365{37050} 527{53070} 677{68070} 888{90080} Tightening torque of hoses Unit : Nm{kgfcm} Hose outer diameter Hose outer diameter...
- Page 18 E385C GENERAL Taper thread sealant for piping JP30002010102006 The taper thread of the air pipe joint has application of sealant [Loctite # 575 (by Japan Loctite)]. Follow the procedures below for connection or disconnection of pipes. For disconnection Removal of joint (Example: Use of magnetic valve) The sealant ( # Loctite 575) has strong sealing feature.
- Page 19 E385C GENERAL Assembly of joints and gaskets for piping JP30002010102007 Tightening torque of joints Unit : Nm{kgfcm} Metal sealing method Sealing method (Flare pipe type, nipple connector type) Gasket sealing method (Aluminum + Rubber or Copper) Tightening screw Type A Type B size 13{130}...
- Page 20 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
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