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Grizzly G0986 Owner's Manual
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Grizzly G0986 Owner's Manual

Grizzly G0986 Owner's Manual

10" benchtop jointer w/spiral cutterhead
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MODEL G0986
10" BENCHTOP JOINTER
w/SPIRAL CUTTERHEAD
OWNER'S MANUAL
(For models manufactured since 04/24)
262149
COPYRIGHT © MAY, 2024 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KS23144 PRINTED IN TAIWAN
V1.05.24
***Keep for Future Reference***

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Summary of Contents for Grizzly G0986

  • Page 1 262149 COPYRIGHT © MAY, 2024 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #KS23144 PRINTED IN TAIWAN V1.05.24 ***Keep for Future Reference***...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3 Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......26 Contact Info ........... 2 SECTION 6: MAINTENANCE ......27 Manual Accuracy ........... 2 Schedule ............27 Identification ........... 3 Cleaning & Protecting ........27 Controls & Components ......... 4 Lubrication ...........
  • Page 4 Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. Model G0986 (Mfd. Since 04/24)
  • Page 5 ⁄ " in one pass. d) Always use hold-down or push blocks when jointing material narrower than 3" or planing material thinner than 3". e) Never perform cuts on pieces shorter than 12" in length. Model G0986 (Mfd. Since 04/24)
  • Page 6 M. Fence Tilt Lock Handle: Secures fence tilt angle. Fence tilt can be adjusted between D. Infeed Table Adjustment Knob: Adjusts 0º–45º. ALWAYS tighten lock before begin- height of infeed table to control depth of cut. ning operations. Model G0986 (Mfd. Since 04/24)
  • Page 7 MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0986 10" BENCHTOP JOINTER WITH SPIRAL CUTTERHEAD Product Dimensions: Weight................................76 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............34 x 21-1/2 x 13 in.
  • Page 8 The information contained herein is deemed accurate as of 5/8/2024 and represents our most recent product specifications. Model G0986 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0986 (Mfd. Since 04/24)
  • Page 9 Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0986 (Mfd. Since 04/24)
  • Page 10 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0986 (Mfd. Since 04/24)
  • Page 11 Straight knives should never project MAXIMUM CUTTING DEPTH. To reduce risk of more than ⁄ " (0.125") from cutterhead body. kickback, never cut deeper than ⁄ " per pass. Model G0986 (Mfd. Since 04/24)
  • Page 12 -10- Model G0986 (Mfd. Since 04/24)
  • Page 13 Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -11- Model G0986 (Mfd. Since 04/24)
  • Page 14 IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
  • Page 15 H. T-Slot Nuts 7mm, M6-1 ....... 2 Square Nut M8-1.25 ........1 Fence Slide Lock Handle ......1 K. Hex Wrenches 2.5, 4mm ....... 1 Ea. T-Handle Torx Driver T-25 ......1 M. Push Blocks ..........2 -13- Model G0986 (Mfd. Since 04/24)
  • Page 16 NOTICE Avoid harsh solvents like acetone or brake parts cleaner that may damage painted sur- faces. Always test on a small, inconspicu- ous location first. -14- Model G0986 (Mfd. Since 04/24)
  • Page 17 Fence Slide Bracket Lag Screw Flat Washer Machine Base T-Slot Nut (1 of 2) Workbench Figure 10. Button head cap screws and T-slot Figure 8. "Direct Mount" setup. nuts installed. -15- Model G0986 (Mfd. Since 04/24)
  • Page 18 (see Figure 14). Fence Slide Square Nut Bracket Fence Slide Fence Cutout Bracket Center Fence Figure 12. Fence cutout and slide bracket. Support Bracket Figure 14. Square nut installed on fence slide lock handle. -16- Model G0986 (Mfd. Since 04/24)
  • Page 19 "how-to" book. Figure 15. Dust hose attached to 4" dust port. Tug hose to make sure it does not come off. Note: A tight fit is necessary for proper dust collection performance. -17- Model G0986 (Mfd. Since 04/24)
  • Page 20 Clear all setup tools away from machine. Connect machine to power supply. Turn machine ON, verify motor operation, and then turn machine OFF. The motor should run smoothly and without unusual problems or noises. -18- Model G0986 (Mfd. Since 04/24)
  • Page 21 Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -19- Model G0986 (Mfd. Since 04/24)
  • Page 22 " Min. glass, stone, tile, products with lead-based paint, or products that contain asbestos. Cutting 1" Min. " Min. these may lead to injury or machine damage. Figure 18. Minimum stock dimensions for jointer. -20- Model G0986 (Mfd. Since 04/24)
  • Page 23 Note: Hold pointer when tightening screw so pointer does not accidentally rotate. Depth-of-Cut Scale Pointer Depth-of-Cut Infeed Table Button Head Scale Adjustment Knob Cap Screw Figure 19. Location of depth-of-cut controls. Figure 21. Location of depth-of-cut components. -21- Model G0986 (Mfd. Since 04/24)
  • Page 24 4. Rip Cut on a Table Saw—The jointed edge the jointer. of the workpiece is placed against a table saw fence and the opposite edge cut off. Opposite Edge Rip Cut with Previously Table Saw Jointed Edge -22- Model G0986 (Mfd. Since 04/24)
  • Page 25 Repeat Step 6 until entire surface is flat. Tip: When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure both sides are parallel. Removed Surface Figure 22. Example of a surface planing operation. -23- Model G0986 (Mfd. Since 04/24)
  • Page 26 Repeat Step 6 until the entire edge is flat. operation. Tip: When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of work- piece will not be parallel with each other. -24- Model G0986 (Mfd. Since 04/24)
  • Page 27 Figure 24. Example of fence set up for a bevel than 4" from moving cutterhead at any time cut of 45°. during operation! Repeat cutting process, as necessary, until you are satisfied with the results. -25- Model G0986 (Mfd. Since 04/24)
  • Page 28 SECTION 5: ACCESSORIES T32739—Indexable Carbide Inserts (10 Pack) Replacement inserts for the G0986 jointer. These indexable carbide inserts measure 14.25mm x Installing unapproved accessories may 14.25mm x 2mm. cause machine to malfunction, resulting in serious personal injury or machine damage.
  • Page 29 Keep your table rust-free with regular applications of quality lubricants. Wax and buff Move components along their full range of motion table surface to help prevent improper feeding of several times, then wipe off any excess oil. workpiece. -27- Model G0986 (Mfd. Since 04/24)
  • Page 30 5. Incorrectly mounted to workbench. 5. Adjust feet, shim, or tighten mounting hardware. 6. Cutterhead bearing(s) at fault. 6. Replace bearing(s)/realign cutterhead. 7. Motor bearings at fault. 7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -28- Model G0986 (Mfd. Since 04/24)
  • Page 31 (Page 31). workpiece. Glossy surface; 1. Dull cutterhead insert(s). 1. Rotate/replace insert(s) (Page 31). scorching or 2. Feed rate too slow. 2. Increase feed rate. burn marks on workpiece. -29- Model G0986 (Mfd. Since 04/24)
  • Page 32 2. Remove, clean, and re-install any inserts that are cut produced. heights in cutterhead. "raised" in cutterhead (Page 31). 3. Table extensions not parallel with tables. 3. Check/adjust table extension parallelism (Page 35). 4. Warped infeed or outfeed table. 4. Regrind/replace table. -30- Model G0986 (Mfd. Since 04/24)
  • Page 33 Insert included Torx driver in cutterhead rotation guide on front of jointer, and rotate cutterhead as needed to make inserts acces- sible for rotation/removal (see Figure 30). Figure 30. Location of cutterhead rotation guide. -31- Model G0986 (Mfd. Since 04/24)
  • Page 34 Install cutterhead guard removed in Step 3 will slightly raise insert in cutterhead, which will on Page 31. leave marks on workpiece after jointing. Tip: Use low-pressure compressed air or a vacuum nozzle to clean cutterhead surface. -32- Model G0986 (Mfd. Since 04/24)
  • Page 35 From Overhead View rotation guide to rotate cutterhead until insert is at TDC (its highest point during rotation), as shown in Figures 33–34. Figure 35. Straightedge positions for checking outfeed table parallelism. -33- Model G0986 (Mfd. Since 04/24)
  • Page 36 Step 5 to secure. Proceed to Checking/Adjusting Infeed Table on this page. Figure 39. Example of straightedge positions for checking infeed/outfeed table parallelism. -34- Model G0986 (Mfd. Since 04/24)
  • Page 37 (4) cap screws and flat washers Extension Parallelism from table openings (see Figure 40). The Model G0986 infeed and outfeed table exten- sions can be adjusted for parallelism if necessary. This process is the same for both table extensions.
  • Page 38 Step 5. table extension is not parallel with table. Repeat Step 4. Loosen (2) table extension knobs and retract table extension, then secure knobs. -36- Model G0986 (Mfd. Since 04/24)
  • Page 39 Proceed to Step 9. — If fence is not flush against combination square, perform Steps 5–10 to properly — If fence is not flush against combination set fence positive stops. square, proceed to Step 8. -37- Model G0986 (Mfd. Since 04/24)
  • Page 40 Motor Pulley Figure 49. Checking ⁄ " belt deflection. Install belt cover using (1) button head cap screw removed in Step 2 of Replacing Belt. Figure 48. Location of screws around motor pulley. -38- Model G0986 (Mfd. Since 04/24)
  • Page 41 Refer to Wiring Diagram on Page 41 for assistance. Note: Place clean shop rags under jointer to help prevent damaging machine finish. Vacuum all dust and debris from motor area. -39- Model G0986 (Mfd. Since 04/24)
  • Page 42 Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -40- Model G0986 (Mfd. Since 04/24)
  • Page 43 5-15 Plug Ground (viewed from behind) SHOCK HAZARD! PADDLE SWITCH Disconnect power KEDU HY18 20A before working on wiring Ground Motor Paddle Switch Paddle Switch Figure 51. Wiring overview. READ ELECTRICAL SAFETY -41- Model G0986 (Mfd. Since 04/24) ON PAGE 40!
  • Page 44 SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 1-14 1-15 150 140...
  • Page 45 P0986038 MOTOR PULLEY P0986325 POWER CORD 16G 3W 72" 5-15P P0986039 CUTTERHEAD PULLEY P0986326 RUBBER GROMMET 5/16" P0986040 POLY-V BELT 125J5 -43- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0986 (Mfd. Since 04/24) Scan QR code to visit our Parts Store.
  • Page 46 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -44- BUY PARTS ONLINE AT GRIZZLY.COM!
  • Page 47 WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.