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Honda CB150R Owner's Manual
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Honda CB150R Owner's Manual

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Owner's Manual
CB150R
Please read this manual carefully before riding
CBF150N

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Summary of Contents for Honda CB150R

  • Page 1 Owner’s Manual CB150R Please read this manual carefully before riding CBF150N...
  • Page 2 How can you contact to CR Section? Customer can contact to CR by the following: : 010 922 922 E-mail : cr@ncxhonda.com.kh Working Hours : 08:00AM-05:00PM Working Days : Every Monday to Saturday (except National Holidays and cr@ncxhonda.com.kh Company Holiday) Honda Cambodia – NCX www.ncxhonda.com.kh...
  • Page 3 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 4 The following codes in this manual ● Honda motorcycle. Your selection of a indicate each country. Honda makes you part of a worldwide family The illustrations here in are based on the ● of satisfied customers who appreciate CBF150N LO type.
  • Page 5 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...
  • Page 6 Contents Motorcycle Safety P. 2 Operation Guide P. 12 Maintenance P. 43 Troubleshooting P. 94 Information P. 111 Specifications P. 123 Index P. 126...
  • Page 7 Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Precautions..........P. 6 Riding Precautions ..........P. 7 Accessories & Modifications......P. 10 Loading ..............P. 11...
  • Page 8 Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 9 Make Yourself Easy to See Make yourself more visible, especially at night, Keep Your Honda in Safe Condition by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling It's important to keep your motorcycle properly before turning or changing lanes, and using maintained and in safe riding condition.
  • Page 10 Safety Guidelines If You are Involved in a Crash Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Personal safety is your first priority. If you or colourless, odorless gas. Breathing carbon anyone else has been injured, take time to monoxide can cause loss of consciousness and assess the severity of the injuries and whether it may lead to death.
  • Page 11 Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Keep passenger's hands onto the seat strap Not wearing a helmet increases the ●...
  • Page 12 Riding Precautions Riding Precautions Exercise caution on low traction surfaces. ● The tyres slip more easily on such surfaces and braking distances are Running-in Period longer. During the first 500 km (300 miles) of running, Avoid continuous braking. ● follow these guidelines to ensure your Repeated braking, such as when motorcycle's future reliability and performance.
  • Page 13 Riding Precautions Engine Braking Parking Engine braking helps slow your motorcycle Park on a firm, level surface. ● down when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot engine braking with intermittent use of the move or fall over.
  • Page 14 Riding Precautions Parking with the Side Stand Refuelling and Fuel Guidelines Stop the engine. Follow these guidelines to protect the engine, Push the side stand down. fuel system and catalytic converter: Slowly lean the motorcycle to the left until its Use only unleaded petrol.
  • Page 15 We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.
  • Page 16 Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your ● cause a crash and you can be seriously motorcycle's handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.
  • Page 17 Parts Location Tool kit (P.42) Clutch lever (P.88) Front brake fluid reservoir (P.80) Throttle grip (P.91) Reserve tank cap/dipstick (P.78) Spark plug (P.72) Engine oil fill cap/dipstick (P.75) Rear brake fluid reservoir (P.80)
  • Page 18 Battery (P.61) Fuel fill cap (P.40) Front seat (P.64) Rear seat (P.69) Document bag (P.42) Fuse box (P.109) Crankcase breather (P.92) Shift lever (P.39) Drive chain (P.84) Engine oil drain bolt (P.77) Side stand (P.83)
  • Page 19 Instruments Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) button button Display Check When the ignition switch is turned to the (On) position, all the mode and digital segments will show.
  • Page 20 Clock (12-hour display) To set the clock: (P.24) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Stopwatch (P.16) Gear position indicator The gear position is shown in the gear position indicator. “-” appears when the transmission is not shifted properly. Speedometer Current fuel mileage, Average fuel mileage [AVG] , Fuel consumption, and Average speed [AVG] (P.20)
  • Page 21 Instruments (Continued) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Stopwatch button switches between the odometer, tripmeter A, tripmeter B, and stopwatch. Odometer Tripmeter A Tripmeter B Stopwatch...
  • Page 22 Odometer [TOTAL] Stopwatch Total distance ridden. When “ ” is Shows elapsed time since the button displayed, go to your dealer for service. was pushed to start the measurement. Display range: 0H00M00.0S - 9H59M59.9S Tripmeter [TRIP A/B] • Above 9H59M59.9S back to 0H00M00.0S Distance ridden since tripmeter was reset.
  • Page 23 Instruments (Continued) To reset the tripmeter B, average fuel To reset the tripmeter [TRIP A/B], mileage B, fuel consumption B and average average fuel mileage [AVG], fuel speed B (these are based on tripmeter B) consumption and average speed [AVG] together, press and hold the button To reset the tripmeter A, average fuel...
  • Page 24 Stopwatch To Restart the Measurement Press the button again. The stopwatch To Measure the Time restarts measurement. Select the stopwatch. (P.16) To start measurement, press the To Reset the Measured value button. Press and hold the button when the The measurement keeps going, if you stopwatch is displayed and also the change an item while measuring.
  • Page 25 Instruments (Continued) Current fuel mileage, Average fuel mileage [AVG] , Fuel consumption, and Average speed [AVG] button switches between the current fuel mileage, average fuel mileage, fuel consumption, and average speed. Average Current fuel Average fuel Fuel speed mileage mileage consumption...
  • Page 26 Current fuel mileage Average fuel mileage [AVG] Displays the current or instant fuel mileage. Displays the average fuel mileage since the Display range: 0.0 to 299.9 km/L selected tripmeter was reset. The average fuel mileage will be calculated • When your speed is less than 6 km/h (4 based on value displayed on the tripmeter (A mph): “...
  • Page 27 Instruments (Continued) Fuel consumption Average speed Displays the average speed since the selected Displays the fuel consumption since the tripmeter was reset. selected tripmeter was reset. The average speed will be calculated based on The fuel consumption will be calculated value displayed on the tripmeter (A or B) based on value displayed on the tripmeter (A selected.
  • Page 28 Display Setting Setting Mode A Following items can be changed sequentially. (P.24) • Clock setting • Backlight brightness adjustment Setting Mode B Following items can be changed sequentially. (P.26) • Setting of REV indicator (lighting RPM setting, lighting interval RPM setting and brightness adjustment) •...
  • Page 29 Instruments (Continued) Setting Mode A 1 Clock setting: If the button is not pressed for about 30 Turn the ignition switch to the (On) position. seconds, the control is automatically switched Press and hold the and the from the setting mode to the ordinary buttons until the hour digits start flashing.
  • Page 30 Press the button until the desired 2 Backlight brightness adjustment: minute is displayed. You can adjust the brightness to one of five Press and hold the button to levels. advance the minute fast. Press button. The brightness is switched. Press the button.
  • Page 31 Instruments (Continued) Setting Mode B 1 Setting of REV indicator: If the button is not pressed for about 30 You can change the setting of the REV seconds, the control is automatically switched indicator. from the setting mode to the ordinary REV indicator is blinking while setting.
  • Page 32 To change the setting mode B, turn the Each time button is pressed, the ignition switch to the (On) position while lighting RPM set value increase by pressing button until the display check 250 r/min (rpm) (one segment). When the is finished.
  • Page 33 Instruments (Continued) Press button. The REV indicator lighting RPM is set, and then the display moves to the setting of REV indicator lighting interval RPM. Tachometer At the same time, the blinking bar segment shows the currently applied setting originated from the REV indicator Numerical tachometer lighting RPM and the numerical display...
  • Page 34 Press button. The REV indicator lighting Ex When REV indicator lighting RPM is interval RPM is set, and then the display setting 10,000 r/min (rpm) and REV moves to the brightness adjustment of the indicator lighting interval RPM is 250 REV indicator.
  • Page 35 Instruments (Continued) 2 Changing of tachometer display Ex Engine revolutions per minutes mode: 10,500 r/min (rpm) You can change the display mode of the Conventional Tachometer bar display segment tachometer. Press button to switch the display mode of tachometer. Press button.
  • Page 36 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High coolant temperature indicator Comes on briefly when the ignition switch is turned to the (On) position. If it comes on while riding: (P.96) PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL)
  • Page 37 Indicators (Continued) Neutral indicator REV indicator Comes on when the transmission is in (P.33) Neutral. High beam indicator Right turn signal indicator Left turn signal indicator Low fuel indicator Comes on when there is only reserve fuel left in the fuel tank.
  • Page 38 REV Indicator • Comes on briefly when the ignition switch is turned to the (On) position. Initial setting blinking RPM: 8,000 r/min (rpm) interval RPM: 250 r/min (rpm) REV indicator r/min (rpm) Blinking 7,250 r/min (rpm) (2 times/second) Blinking 7,500 r/min (rpm) (5 times/second) Blinking 7,750 r/min (rpm)
  • Page 39 Switches Headlight dimmer switch • : High beam • : Low beam Start button Horn button Headlight switch Turn signal switch CA type Pressing the switch turns the turn • Headlight, taillight, license signal off. plate light and meter lights on. Passing light control switch •...
  • Page 40 (On) Ignition switch Turns electrical system Switches the electrical system on/off, on for starting/riding. locks the steering. Key can be removed when in the (Off) (Off) or (Lock) position. Turns engine off. (Lock) Locks steering. Engine stop switch Should normally remain in the (Run) position.
  • Page 41 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the (Lock) position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 42 Starting the Engine Start your engine using the following Make sure the engine stop switch is in the (Run) position. procedure, regardless of whether the engine Turn the ignition switch to the (On) is cold or warm. position. Shift the transmission to Neutral ( indicator to come on).
  • Page 43 Starting the Engine (Continued) If the engine does not start: Open the throttle fully and press the start button for 5 seconds. Repeat the normal starting procedure. If the engine starts, open the throttle slightly if idling is unstable. If the engine does not start, wait 10 seconds before trying step a &...
  • Page 44 Shifting Gears Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern.
  • Page 45 Refuelling Lock Ignition Opening the Fuel Fill Cap cover Open the lock cover, insert the ignition key, Filler neck plate and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks.
  • Page 46 Storage Equipment The helmet holder and helmet set wire (in the WARNING tool kit) are located under the rear seat. Riding with a helmet attached to the Helmet Holder holder can interfere with the rear wheel Helmet set wire or suspension and could cause a crash in which you can be seriously hurt or killed.
  • Page 47 Storage Equipment (Continued) Tool Kit Document Bag The tool kit is located under the rear seat by The document bag is located underside of the rubber strap. rear seat by the rubber strap. Document bag Rubber strap Rubber strap Tool kit Removing the Rear Seat (P.69)
  • Page 48 Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 44 Coolant..............P. 78 Maintenance Schedule........P. 45 Brakes..............P. 80 Maintenance Fundamentals ......P. 48 Side Stand ............
  • Page 49 Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.
  • Page 50 Maintenance work should be performed in accordance with Honda's standards and Honda recommends that your dealer should specifications by properly trained and road test your motorcycle after each periodic equipped technicians. Your dealer meets all maintenance is carried out.
  • Page 51 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Clean Procedures are provided in an official Honda Shop Manual. Lubricate : Technical. In the interest of safety, have your Replace...
  • Page 52 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 48 × 1,000 mi Drive Chain Every 500 km (300 mi): Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn –...
  • Page 53 Maintenance Fundamentals Drive chain - Check condition and slack, Pre-ride Inspection ● adjust and lubricate if necessary. P. 84 To ensure safety, it is your responsibility to Brakes - Check operation; ● perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 54 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed. Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle.
  • Page 55 Maintenance Fundamentals What to do in an emergency Battery If any of the following occur, immediately see Your motorcycle has a maintenance-free type your doctor. battery. You do not have to check the battery Electrolyte splashes into your eyes: ● electrolyte level or add distilled water.
  • Page 56 If the terminals are starting to corrode and maintenance-free battery of the same type. are coated with a white substance, wash NOTICE with warm water and wipe clean. Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system.
  • Page 57 Selecting the Engine Oil For recommended engine oil, see “Specifications.” P. 124 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the NOTICE following standards: Replacing a fuse with one that has a higher...
  • Page 58 The SAE standard grades oils by their viscosity. Recommended brake fluid: The API classification specifies the quality and Honda DOT 3 or DOT 4 Brake Fluid or performance rating of engine oils. Use SG or higher oils, excluding oils marked as “Energy equivalent Conserving”...
  • Page 59 Maintenance Fundamentals Drive Chain NOTICE Use of a new chain with worn sprockets will cause The drive chain must be inspected and rapid chain wear. lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at Cleaning and Lubricating high speed, or ride with repeated fast After inspecting the slack, clean the chain and...
  • Page 60 Maintenance Fundamentals Recommended Coolant Use only genuine HONDA PRE-MIX COOLANT without diluting with water. Genuine HONDA PRE-MIX COOLANT is excellent at preventing corrosion and overheating. The coolant should be inspected and replaced properly by following the maintenance schedule. P. 45...
  • Page 61 Maintenance Fundamentals Inspecting for Damage Crankcase Breather Inspect the tyres for Service more frequently when riding in rain, at cuts, slits, or cracks that full throttle, or after the motorcycle is washed or exposes fabric or overturned. Service if the deposit level can be cords, or nails or other seen in the transparent section of the drain foreign objects...
  • Page 62 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a For safe riding, you should replace the tyres crash in which you can be seriously hurt when the minimum tread depth is reached.
  • Page 63 ● of the same size, construction, speed rating, and load range. Always use the size and type of tyres Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tyre is installed.
  • Page 64 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.
  • Page 65 Tool The tool kit is stored under the rear seat. P. 69 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. 8 × 10 mm Open end wrench ● Spark plug wrench ● 5 mm Hex wrench ●...
  • Page 66 Removing & Installing Body Components Battery Raise the front of the fuel tank. P. 67 Disconnect the negative - terminal from Removal the battery. Remove the negative - terminal from the Make sure the ignition switch is in the guide. (Off) position.
  • Page 67 Removing & Installing Body Components Battery Installation Install the parts in the reverse order of Positive removal. Always connect the positive + terminal terminal first. Make sure that bolts and nuts are tight. Make sure the clock information is correct after the battery is reconnected.
  • Page 68 Removing & Installing Body Components Clip Clip Installation Removal Push the bottom of the centre pin. Centre pin Insert the clip into the hole. Press down on the centre pin to lock the Press down on the centre pin to release clip.
  • Page 69 Removing & Installing Body Components Front Seat Front Seat Installation Insert the tab into the recess. Removal Install the collars and mounting bolts. Tighten the mounting bolts securely. Remove the rear seat. P. 69 Remove the mounting bolts and collars, Torque: 10 N·m (1.0 kgf·m, 7 lbf·ft) and then pull the front seat back and up.
  • Page 70 Removing & Installing Body Components Fuel Tank Cover Assembly Fuel Tank Cover Assembly Remove the bolt B and bolts C. Bolt C Bolt B Removal Remove the front seat. P. 64 Remove the bolts A, screws and clips. Bolts A Bolt C Screw Clip...
  • Page 71 Removing & Installing Body Components Fuel Tank Cover Assembly Installation Remove the prongs from the grommets on both sides. Install the fuel tank cover assembly in the reverse order of removal. Install and tighten the bolts C securely. Grommet Prongs Torque: 4.2 N·m (0.4 kgf·m, 3.1 lbf·ft) Install and tighten the bolt B securely.
  • Page 72 Removing & Installing Body Components Fuel Tank Maintenance Position Fuel Tank Maintenance Remove the mounting bolts and collars on both sides. Position The front of the fuel tank can be tilted up for Collar maintenance. The fuel tank does not require draining. Mounting bolt Raising The Fuel Tank Place the motorcycle on its side stand on...
  • Page 73 Removing & Installing Body Components Fuel Tank Maintenance Position Pull the tab of the battery cover and open Mount the fuel tank on the base of the battery cover. After the battery cover is opened, push down the hinge part to lock it. Battery cover Base of the Fuel tank...
  • Page 74 Removing & Installing Body Components Rear Seat Rear Seat Removal Insert the ignition key into the seat lock. Front prongs Rear seat Turn it clockwise, then pull the rear seat up and back. Installation Insert the front prongs into the front stays on the frame.
  • Page 75 Removing & Installing Body Components Shroud Shroud Remove the washer and bolt B. Remove the slot from the stay. Remove the prongs from the grommets The right and left shroud can be removed in then remove the shroud. the same manner. Prongs Removal Remove the bolts A.
  • Page 76 Removing & Installing Body Components Shroud Installation Install the shroud in the reverse order of removal. Make sure the slot is settled proper position of the stay on the frame. Install the washer onto the bolt B. Tighten the bolt B. Torque: 10 N·m (1.0 kgf·m, 7 lbf·ft) Install the outer shroud by inserting the tabs A and tabs B into the slots.
  • Page 77 Spark Plug Checking Spark Plug Prongs For the recommended spark plug, see “Specifications.” P. 124 Grommets Use only the recommended type of spark plug in the recommended heat range. NOTICE Radiator Using a spark plug with an improper heat range can cause engine damage.
  • Page 78 Spark Plug Checking Spark Plug Remove the spark plug using provided Disconnect the spark plug cap from the spark plug wrench. P. 60 spark plug. Use the open end wrench provided in Clean any dirt from around the spark plug the tool kit to remove the spark plug.
  • Page 79 Spark Plug Checking Spark Plug Check the spark plug gap using a wire- Tighten the spark plug: If the old plug is good: type feeler gauge. ● 1/8 turn after it seats If adjustment is necessary, bend the If installing a new plug, tighten it twice ●...
  • Page 80 Engine Oil Checking the Engine Oil Oil fill cap/dipstick Upper level If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes. Place your motorcycle in an upright position on a firm, level surface.
  • Page 81 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.
  • Page 82 Engine Oil Changing Engine Oil Changing Engine Oil Remove the oil fill cap/dipstick, drain bolt and sealing washer to drain the oil. Changing the oil requires special tools. We Discard the oil at an approved recommend that you have your motorcycle recycling centre.
  • Page 83 Coolant Checking the Coolant Reserve tank cap/dipstick Check the coolant level in the reserve tank while the engine is cold. Upper level Place your motorcycle on a firm, level surface. Hold your motorcycle in an upright position. Lower Remove the reserve tank cap/dipstick and level wipe it clean.
  • Page 84 Coolant Changing Coolant Remove the reserve tank cap/dipstick and Reserve tank cap/ add fluid while monitoring the coolant dipstick level. Do not overfill above the upper level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap/ dipstick.
  • Page 85 Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or Place your motorcycle in an upright the brake lever and pedal freeplay becomes position on a firm, level surface. excessive, inspect the brake pads for wear.
  • Page 86 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Front Rear Brake Pads Brake Pads Check the condition of the brake pad wear indicators. The pads need to be replaced if a Front brake pad is worn to the bottom of the indicator.
  • Page 87 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Brakelight switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.
  • Page 88 Side Stand Checking the Side Stand Side stand spring Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. Check the spring for damage or loss of tension.
  • Page 89 Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 90 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. Adjusting Shift the transmission to Neutral. Stop the Rear axle nut engine. Lock nut Place your motorcycle on its side stand on a firm, level surface.
  • Page 91 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting nuts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn Tighten the drive chain adjusting nuts the adjusting nuts counterclockwise to lightly, then hold the adjusting nuts and...
  • Page 92 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced. Chain: DID 428HDS3 If necessary have the drive chain replaced by...
  • Page 93 Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 94 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper clutch cable adjuster Upper lock nut Freeplay – Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Pull back the rubber dust cover. Loosen the upper lock nut. Turn the upper clutch cable adjuster until Rubber dust cover...
  • Page 95 Clutch Adjusting the Clutch Lever Freeplay Lower Adjustment Lower adjusting nut If the upper clutch cable adjuster is threaded out near its limit, or the correct freeplay cannot be obtained, attempt adjustment with the lower clutch cable adjusting nut. Loosen the upper lock nut and turn the –...
  • Page 96 Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.
  • Page 97 Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube plug...
  • Page 98 Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the pinion in or out as necessary using a Phillips screwdriver. Obey local laws and regulations. Pinion Lower Raise...
  • Page 99 Troubleshooting Engine Will Not Start........P. 95 Unstable Engine Operation Occurs Overheating (High coolant temperature Intermittently ..........P. 110 indicator is on) ..........P. 96 Warning Indicators On or Flashing....P. 97 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 97 Other Warning Indications......
  • Page 100 Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 37 sequence.
  • Page 101 Overheating (High coolant temperature indicator is on) The engine is overheating when the following Check that the radiator fan is operating, occurs: and then turn the ignition switch to the High coolant temperature indicator (Off) position. ● comes on. If the fan is not operating: Suspect a fault.
  • Page 102 Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your motorcycle inspected by your dealer as soon as possible.
  • Page 103 Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.
  • Page 104 Tyre Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 105 Tyre Puncture Removing Wheels Front Wheel Tape or cloth Removal Place your motorcycle on a firm, level Side collar surface. Cover right side of the front wheel and brake caliper with protective tape or cloth. Loosen the front axle nut. Axle pinch bolt Loosen the axle pinch bolt on both sides.
  • Page 106 Tyre Puncture Removing Wheels Remove the front axle nut, front axle Installation shaft, front wheel and side collars. Attach the side collars to the front wheel. Avoid getting grease, oil, or dirt on the Position the front wheel between the fork disc or pad surfaces.
  • Page 107 Tyre Puncture Removing Wheels After installing the wheel, apply the brake lever several times, then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel dose not rotate freely. Remove the protective tape or cloth. If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.
  • Page 108 Tyre Puncture Removing Wheels Rear Wheel Remove the drive chain from the rear wheel sprocket by pushing the rear wheel Removal forward. Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. Rear axle Loosen the rear axle nut, lock nuts and Drive chain...
  • Page 109 Tyre Puncture Removing Wheels Remove the rear axle shaft, side collars, Installation axle washer and rear wheel. To install the rear wheel, reverse the Support the brake caliper assembly so removal procedure. that it doesn’t hang from the brake Take care to prevent the brake caliper hose.
  • Page 110 Tyre Puncture Removing Wheels Make sure that the lug on the brake Adjust the drive chain slack. P. 85 caliper bracket is positioned in the slot on Install and tighten the rear axle nut. the swingarm. Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) Brake caliper bracket Tighten the drive chain adjusting nuts lightly, then hold the adjusting nuts and...
  • Page 111 Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the motorcycle are LEDs. If battery charger. there is a LED which is not turned on, see Remove the battery from the motorcycle your dealer for servicing.
  • Page 112 Electrical Trouble Burned-out Light Bulb Headlight Brake/Taillight Brake/taillight Headlight The headlight uses several LEDs. The brake and taillight uses several LEDs. If there is a LED which is not turned on, see If there is a LED which is not turned on, see your dealer for servicing.
  • Page 113 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Light License Plate Light License plate light Turn signal lights The front and rear turn signal lights uses several LEDs. The license plate light use a LED. If there is a LED which is not turned on, see If there is a LED which is not turned on, see your dealer for servicing.
  • Page 114 Electrical Trouble Blown Fuse Blown Fuse Fuse box Fuse puller covers Before handling fuses, see “Inspecting and Replacing Fuses.” P. 52 Fuse Box Fuses Spare fuses Remove the front seat. P. 64 Remove the left shroud. P. 70 Pull out the fuse box from the battery case.
  • Page 115 Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your motorcycle. If unstable engine operation occurs even if sufficient fuel is available, have your motorcycle inspected by your dealer as soon as possible.
  • Page 116 Information Keys..............P. 112 Instruments, Controls, & Other Features... P. 113 Caring for Your Motorcycle ......P. 114 Storing Your Motorcycle ....... P. 117 Transporting Your Motorcycle..... P. 118 You & the Environment ......... P. 119 Serial Numbers ..........P. 120 Fuels Containing Alcohol ......
  • Page 117 Keys Keys Ignition key Key tag Ignition Key This motorcycle has two ignition keys and a key tag with a key number and a bar code. Store the spare key and the key tag in a safe location. To make a duplicate key, take the spare key and the key tag to your dealer or a locksmith.
  • Page 118 Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 9,999.9. Ignition Switch Document Bag Leaving the ignition switch in the (On) position The owner's manual, registration, and insurance with the engine stopped will drain the battery.
  • Page 119 Frequent cleaning and polishing is important to clean cloth. ensure the life of your Honda. A clean After the motorcycle dries, lubricate any motorcycle makes it easier to spot potential moving parts.
  • Page 120 Caring for Your Motorcycle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 121 Caring for Your Motorcycle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, When the exhaust pipe and muffler are painted, mud, or road salt. Clean aluminium parts do not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.
  • Page 122 Storing Your Motorcycle Storing Your Motorcycle After removing your motorcycle from storage, inspect all maintenance items required by the If you store your motorcycle outdoors, you Maintenance Schedule. should consider using a full-body motorcycle cover. If you won't be riding for an extended period, follow these guidelines: Wash your motorcycle and wax all painted ●...
  • Page 123 Transporting Your Motorcycle Transporting Your Motorcycle If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your motorcycle with a wheel or wheels on the ground.
  • Page 124 You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling centre. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.
  • Page 125 Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...
  • Page 126 Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...
  • Page 127 A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.
  • Page 128 Specifications Main Components ■ Displacement 149.16 cm (9.099 cu-in) Overall length 1,973 mm (77.7 in) Bore x stroke 57.300 x 57.843 mm (2.2559 x 2.2773 in) Overall width 822 mm (32.4 in) Compression ratio 11.3 : 1 Overall height 1,053 mm (41.5 in) Unleaded petrol Fuel Wheelbase...
  • Page 129 Specifications Service Data ■ Recommended Honda DOT 3 or DOT 4 Brake Fluid brake fluid Front 110/70R17M/C 54H Tyre size Cooling system Rear 150/60R17M/C 66H 0.50 L (0.53 US qt, 0.44 Imp qt) capacity Tyre type Radial, tubeless Recommended Front...
  • Page 130 Specifications Bulbs Torque Specifications ■ ■ Headlight Front seat mounting bolt 10 N·m (1.0 kgf·m, 7 lbf·ft) Brake/Tail light Fuel tank cover bolt C 4.2 N·m (0.4 kgf·m, 3.1 lbf·ft) Front turn signal light Fuel tank cover bolt B 10 N·m (1.0 kgf·m, 7 lbf·ft) Rear turn signal light Fuel tank cover bolt A 4.2 N·m (0.4 kgf·m, 3.1 lbf·ft)
  • Page 131 Index Freeplay ............88, 89 Accessories ............10 Clutch System ........... 88 Air Cleaner............59 Coolant............55, 78 Average Speed Meter....... 15, 22 Crankcase Breather ........56, 92 Crash ..............5 Battery............50, 61 Brake/Taillight..........107 Digital Clock Adjustment....... 24 Brakelight Switch..........
  • Page 132 Equipment Document Bag............ 42 Gasohol ............121 Helmet Holder ............ 41 Gear Position Indicator ........15 Owner’s Manual..........113 Tool Kit..............42 Headlight............107 Headlight Aim ..........93 Flooded Engine ..........37 Headlight Dimmer Switch ......34 Frame Number ..........120 Headlight Switch..........
  • Page 133 Overheating ............96 Keys..............112 Parking ..............8 License Plate Light......... 108 Parts Location........... 12 Load Limits ............11 Passing Light Control Switch ......34 Loading Guidelines.......... 11 Petrol ..............40 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)..31, 97 Maintenance Protective Apparel..........
  • Page 134 Removal Starting the Engine ......... 37 Battery..............61 Steering Lock ............ 36 Clip................. 63 Stopping Engine ..........113 Front Seat............. 64 Stopwatch ..........15, 17, 19 Fuel Tank Cover Assembly ......65 Storage Fuel Tank Maintenance Position ....67 Equipment ............41 Rear Seat..............
  • Page 135 Warning Indicators On or Flashing ..... 97 Washing ............114 Weight Limit..........11, 123 Wheels Front Removal ..........100 Rear Removal............ 103...
  • Page 136 Honda Cambodia – NCX www.ncxhonda.com.kh 4PK94B00 00X4P-K94-B000...

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