Page 1 FALCON 10/15 HYDRAULIC ROTARY MOWER Published 10/20 Part No. 02985378C OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment.
Page 3 Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower.
Page 4 Alamo Group Ag. Division will provide one (1) AEM Mower Safety Practices Video Please Send Me:  VHS Format – AEM/FEMA Mower Operator Safety Video  DVD Format – AEM/FEMA Mower Operator Safety Video  Mower Operator’s Manual  AEM Mower Operator’s Safety Manual Requester Name: Phone: ________________________________________...
Page 5 A Manual canister is provided on the implement where this manual can be properly stored. If you lose or damage this manual a free replacement manual can be obtained from an authorized Alamo Industrial dealer or by down loading the manual from the Alamo Industrial website www.www.alamo-industrial.com...
Page 6 DEALER to CUSTOMER Pre-Delivery / Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applica- ble. Dealer should also inform the Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation and maintenance, to review the Safety Signs on the implement (and tractor if possible) and of Purchaser’s responsibility to train his/her operators in safe operation procedures.
Page 7 EQUIPMENT SPECIFICATIONS ........................2 - 4 KEY OPERATION POINTS ..........................2 - 5 Operating Noise Level/Sound Pressure ....................2 - 5 Alamo Industrial Warranty information ...................... 2 - 5 ASSEMBLY SECTION ......................3 - 1 DEALER SETUP INSTRUCTIONS ........................3 - 2 PROPER TORQUE VALUES FOR FASTENERS ...................
Page 8 TABLE OF CONTENTS OPERATION SECTION ......................4 - 1 OPERATOR REQUIREMENTS ........................4 - 3 ROPS and Seat Belt..........................4 - 4 Tractor Safety Devices ..........................4 - 4 Tractor Horsepower........................... 4 - 4 Hydraulics..............................4 - 5 Front End Weight............................4 - 5 Power Take Off (PTO)..........................
Page 9 TABLE OF CONTENTS MAINTENANCE SECTION....................5 - 1 HAZARDS WITH MAINTENANCE OF IMPLEMENT ..................5 - 2 PARTS INFORMATION ........................... 5 - 4 DAILY MAINTENANCE ........................... 5 - 5 LUBRICATION ..............................5 - 6 Spindle............................... 5 - 7 Nuts and Bolts ............................5 - 7 HYDRAULIC FLUID ............................
Page 11 SAFETY SECTION Safety Section 1-1 @ 2020 Alamo Group Inc.
Page 12 NOTE: If you want a translation of this safety section in one of the following Languages, please contact: Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. PN GS01str FALCON 10/15 10/20 Safety Section 1-2 @ 2020 Alamo Group Inc.
Page 13 • AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures. SAFETY SIGNS: • REPLACE missing, damaged or unreadable safety signs immediately. PN OS01 str FALCON 10/15 10/20 Safety Section 1-3 @ 2020 Alamo Group Inc.
Page 14 FILL Wing Cylinders with oil. (Refer to Instructions in Operation Section) • • KEEP bystanders away before operating wings. • KEEP bystanders away before operating wings. PN CH01 str FALCON 10/15 10/20 Safety Section 1-4 @ 2020 Alamo Group Inc.
Page 15 KEEP bystanders clear of area before operating wings. • LOWER WINGS slowly and carefully. DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission. PN CD01 str FALCON 10/15 10/20 Safety Section 1-5 @ 2020 Alamo Group Inc.
Page 16 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS, NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground PN TO01 str while mowing. FALCON 10/15 10/20 Safety Section 1-6 @ 2020 Alamo Group Inc.
Page 17 STOP mowing when EXCESSIVE VIBRATION occurs: • 1. STOP PTO and tractor ENGINE. 2. INSPECT mower for vibration source. 3. REPLACE any damage parts and bent or damaged BLADES. PN TO01-X FALCON 10/15 10/20 Safety Section 1-7 @ 2020 Alamo Group Inc.
Page 18 ONLY mount or dismount when tractor and moving parts are stopped. • STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor. PN RO01 str FALCON 10/15 10/20 Safety Section 1-8 @ 2020 Alamo Group Inc.
Page 19 DO NOT USE PTO ADAPTER. Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by doubling operating speed. Increased working length exposing unshielded driveline areas. PN PE01str FALCON 10/15 10/20 Safety Section 1-9 @ 2020 Alamo Group Inc.
Page 20 If you raise the mower or mower wing to access the blockage, engage the wing lock up latch and securely block up the mower before placing any parts of the body beneath the mower. PN MB01str FALCON 10/15 10/20 Safety Section 1-10 @ 2020 Alamo Group Inc.
Page 21 KEEP AWAY • Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury. PN HP01str FALCON 10/15 10/20 Safety Section 1-11 @ 2020 Alamo Group Inc.
Page 22 ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating • CLEAR any grass clippings or debris buildup around mower drivelines, slip clutches, and gearboxes. • SHUT OFF ENGINE while refueling. PN EF01 str FALCON 10/15 10/20 Safety Section 1-12 @ 2020 Alamo Group Inc.
Page 23 TURN ON tractor FLASHING WARNING LIGHTS. • ALLOW clearance for implement swing while turning. KEEP all raised wings at 10 feet or greater distance from all power lines and overhead obstructions. PN TH01 str FALCON 10/15 10/20 Safety Section 1-13 @ 2020 Alamo Group Inc.
Page 24 DO NOT modify or alter implement, functions or components. DO NOT WELD or repair rotating mower components. These may cause vibrations and component • failures being thrown from mower. PN HM02 str FALCON 10/15 10/20 Safety Section 1-14 @ 2020 Alamo Group Inc.
Page 25 Skirts and Skid Shoes in place and in good condition. • REPLACE any missing, broken or worn safety shields, guards and safety devices. Cancer and Reproductive Harm www.P65Warnings.ca.gov PN HM02-A FALCON 10/15 10/20 Safety Section 1-15 @ 2020 Alamo Group Inc.
Page 26 These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard.
Page 27 NOTE:Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 28 WARNING Operate at 540 RPM D817 DANGER Multi-Language D997 INSTRUCT Safety Information Symbol - 25 MPH * Furnished by Tractor manufacturer ( ) Quantity if left wing not used FALCON 10/15 10/20 Safety Section 1-18 @ 2020 Alamo Group Inc.
Page 29 SAFETY DECAL DESCRIPTION FALCON 10/15 10/20 Safety Section 1-19 @ 2020 Alamo Group Inc.
Page 30 SAFETY FALCON 10/15 10/20 Safety Section 1-20 @ 2020 Alamo Group Inc.
Page 31 SAFETY FALCON 10/15 10/20 Safety Section 1-21 @ 2020 Alamo Group Inc.
Page 32 SAFETY FALCON 10/15 10/20 Safety Section 1-22 @ 2020 Alamo Group Inc.
Page 33 SAFETY FALCON 10/15 10/20 Safety Section 1-23 @ 2020 Alamo Group Inc.
Page 34 SAFETY FALCON 10/15 10/20 Safety Section 1-24 @ 2020 Alamo Group Inc.
Page 35 SAFETY FALCON 10/15 10/20 Safety Section 1-25 @ 2020 Alamo Group Inc.
Page 36 SAFETY FALCON 10/15 10/20 Safety Section 1-26 @ 2020 Alamo Group Inc.
Page 37 SAFETY FALCON 10/15 10/20 Safety Section 1-27 @ 2020 Alamo Group Inc.
Page 38 SAFETY FALCON 10/15 10/20 Safety Section 1-28 @ 2020 Alamo Group Inc.
Page 39 SAFETY FALCON 10/15 10/20 Safety Section 1-29 @ 2020 Alamo Group Inc.
Page 42 Contents Acknowledgment ......2 Foreword ........2 Safety Alerts.
Page 43 Safety Alerts Symbol Signal Words This Safety Alert Symbol means: “ATTENTION! Signal words are distinctive words that will typically be STAY ALERT! YOUR SAFETY IS INVOLVED!” found on safety signs on the mower and other worksite equipment. These words may also be found in this The Safety Alert Symbol identifi es important safety manual and the manufacturer’s manuals.
Page 44 The Industrial/Agricultural Mower Industrial/Agricultural Mower Types Mowers are used for pasture clipping, crop residue shredding, heavy brush cutting, waterways, right-of- Flail ways, roadside or highway mowing. Also, these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries. Boom Rotary Sickle Bar...
Page 45 Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat —...
Page 46 Follow A Safety Program Avoid Injury From Raised Equipment Avoid Injury From High Pressure Fluid Avoid possible crushing injury from falling mower or Avoid fl uid injection injury due to high pressure fl uid leaks. other raised equipment. High Pressure Fluid Can Inject into the Body Avoid Crushing –...
Page 47 Follow A Safety Program Be Alert! For Safe Operation Know where to get assistance. Know how to use a fi rst You must be a qualifi ed and authorized operator for aid kit and fi re extinguisher/fi re suppression system. proper operation of your machine.
Page 48 Follow A Safety Program Some Rules You Must Work By (continued) Keep — Only qualifi ed and authorized individuals may operate Children this equipment. Away from — Never allow children to play on, ride on or operate Equipment the equipment. Children are not qualifi ed to operate this equipment.
Page 49 Prepare For Safe Operation Check The Mower And Tractor Equipment Before beginning your work day inspect the machine Walk-Around and have all systems in good operational condition. Inspection WARNING! Prevent possible crushing injury from falling equipment. Hydraulic system or part failure could cause unsupported equipment to fall.
Page 50 Prepare For Safe Operation Know The Work Area Correct unsafe conditions. Do not operate in problem areas where debris and obstacles cannot be removed Before you operate the mower thoroughly inspect or marked. the work area. Walk around the area and inspect the Analyze mowing area to determine: surfaces you will travel on when using the mower.
Page 51 Prepare For Safe Operation Tractor And Mower Controls Safety Test — Raise and lower mower to check for driveline bottoming out or engagement problems. Start the tractor following the specifi c procedures in the — Check the equipment for excessive vibration and manufacturer’s operator’s manual.
Page 52 Prepare For Safe Operation Hitching Mower To Tractor Read and Three-point hitch-mounted mowers: Understand Manuals Before — Refer to mower and tractor manufacturers’ manuals. Operating — Place tractor’s hydraulic power lift (rockshaft) selector lever in down position to avoid unexpected movement.
Page 53 Start Safely Make The Right Start Mow only in daylight or good artifi cial light conditions. Rotating Blades – Avoid serious injury or death from mower-thrown Keep Away objects or blade contact: — Keep chain shields, fl exible or solid defl ector shields or discharge chutes in place and in good repair.
Page 54 Operate Safely Mower-Thrown Objects (continued) Disc Mowers — When using a disc mower it is Do Not Mow important to know the area to be mowed. If the operator in Reverse has mowed the fi eld before and is familiar with all obstacles that may be present, it is suffi cient to watch ahead of the mower path for any additional objects that may have entered the fi eld.
Page 55 Operate Safely Under Mount Mower Safety Practices When mowing with an under mount mower: Never Stand — Keep removable discharge chute in place and over on Mower – Keep Away discharge opening. — Never stand on a mower housing when the tractor engine is operating.
Page 56 Operate Safely Wing And Side Mount Mowers Safety Practices 300 ft (92 m) Raised wing positions reduce shielding protection and Keep Bystanders increases the thrown object and blade contact hazard Away from risks. Mowing Area Avoid possible serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations: —...
Page 57 Operate Safely Uneven Terrain Mowing Safety Practices (continued) Maintain — Use extreme care to maintain control over the Control, Use Low equipment when operating in these conditions. Speeds — Increase tractor stability by adding wheel weights, ballast and increasing wheel spacing to maximum. Refer to operator’s manual for recommendations.
Page 58 Park Safely Parking Safety Practices — Use designated or out-of-traffi c areas. — Use fi rm level ground locations. Parking Brake — Set parking brake. — Lower raised equipment to ground. Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor.
Page 59 Shut Down Safely Dismounting Properly — Never dismount from moving equipment. Wait for — Never jump from any machines. Moving Parts to Stop — Dismount carefully. — Check for slippery steps. — Keep feet and hands away from controls. — Use handholds and steps during dismount. —...
Page 60 Perform Maintenance Safely Prepare Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat — Safety shoes —...
Page 61 Perform Maintenance Safely Prepare The Machine — Securely support, block up, or lock up mower wings with approved locking devices before working near or Stored energy sources (electrical, mechanical, hydraulic, underneath a wing mower. pneumatic, chemical, thermal, etc.) must be controlled —...
Page 62 Perform Maintenance Safely Perform Maintenance Safely Use Proper Ventilation Make sure the hoists or jacks you use are in good repair. Never use jacks with cracked, bent, or twisted parts. If it is necessary to run an engine in an enclosed area, Never use frayed, twisted or pinched cables.
Page 63 Perform Maintenance Safely Hydraulic System Hazards When venting or fi lling the hydraulic system, loosen the fi ller cap slowly and remove it gradually. The hydraulic system is under pressure whenever the Never reset any relief valve in the hydraulic system to a engine is operating and may hold pressure even after the pressure higher than recommended by the manufacturer.
Page 64 Perform Maintenance Safely Avoid Explosion — Observe the polarity of the batteries and connections. — Make the fi nal cable connection to the engine or the WARNING! Avoid possible serious injury from furthest ground point away from the battery. Never explosion.
Page 65 Perform Maintenance Safely Tire And Wheel Maintenance (continued) Never cut or weld on a wheel with an infl ated tire mounted on it. This could cause explosive WARNING! The types of wheels and tires usually decompression. found on this equipment require special care when Check that the tire size and wheel are correctly matched.
Page 66 Perform Maintenance Safely Mower Blade Maintenance (continued) — Avoid bending blades. Help prevent mower blades from bending or cracking by avoiding contact with — How are mower blades made? solid objects. Mower blades are intended to cut Mower blades are made of high strength alloy spring grass, shrubs, woody vegetation, and small trees and steel.
Page 68 Contenido Reconocimiento ....... 2 Introducción ........2 Alertas de seguridad .
Page 69 Alertas de seguridad Símbolo Palabras indicativas Este símbolo de alerta de seguridad signifi ca: Las palabras indicativas son palabras distintivas que “¡ATENCIÓN! ¡MANTÉNGASE ALERTA! ¡SU típicamente se encontrarán en letreros de seguridad SEGURIDAD ESTÁ EN RIESGO!” de la cortadora de césped y otros equipos del sitio de trabajo.
Page 70 Cortadora de césped industrial/para agricultura Tipos de cortadora de césped industrial/para agricultura Las cortadoras de césped se usan para recortar pasturas, Triturador desmenuzar residuos de cultivos, cortar arbustos, realizar desbroce pesado, cortar la hierba en vías de agua, derechos de paso, costados de caminos o autopistas. Además, estas cortadoras se usan para cortar la hierba y otras plantas en zonas públicas como parques y cementerios.
Page 71 Cumplimiento del programa de seguridad Protéjase a sí mismo Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
Page 72 Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Si un ﬂ uido se inyecta en la piel, debe ser extraído dentro de pocas horas por personal médico Evite posibles lesiones de aplastamiento por caídas de la familiarizado con este tipo de lesión.
Page 73 Cumplimiento del programa de seguridad ¡Manténgase alerta! Para una operación segura Sepa dónde obtener asistencia. Sepa cómo usar un Usted debe ser un operador cualifi cado y autorizado equipo de primeros auxilios y un extintor de incendios/ para operar la máquina correctamente. Debe comprender sistema de supresión de fuego.
Page 74 Cumplimiento del programa de seguridad Algunas reglas que debe cumplir al trabajar (continuación) Mantenga — Únicamente personas cualifi cadas y autorizadas a los niños alejados pueden manejar estos equipos. de los equipos — Nunca permita que los niños jueguen en los equipos, viajen en ellos o los hagan funcionar.
Page 75 Preparación para una operación segura Revise los equipos de la cortadora de césped y el marcadas; incluya los pernos y sujetadores de las hojas. Nunca enderece o suelde en las hojas. tractor — Asegúrese de que el escudo para objetos que son Antes de comenzar la jornada de trabajo, inspeccione la arrojados se encuentre correctamente instalado y en buen máquina y asegúrese de que todos los sistemas estén en...
Page 76 Preparación para una operación segura Familiarícese con la zona de trabajo Corrija las condiciones no seguras. No opere en áreas con problemas donde no se puedan retirar o marcar los Antes de hacer funcionar la cortadora de césped, residuos y los obstáculos. inspeccione cuidadosamente la zona de trabajo.
Page 77 Preparación para una operación segura Prueba de seguridad de los controles del tractor y de la cortadora de césped Use el ROPS Arranque el tractor siguiendo los procedimientos y el cinturón de seguridad específi cos del manual del operador del fabricante. Estos procedimientos normalmente incluyen: —...
Page 78 Preparación para una operación segura Enganche de la cortadora de césped al tractor Lea y asegúrese Cortadoras montadas en enganche de tres puntos: de comprender los — Consulte los manuales de los fabricantes de la manuales antes de comenzar la cortadora y del tractor.
Page 79 Arranque con seguridad Cómo realizar un arranque correcto Corte la hierba únicamente con luz diurna o en condiciones de buena luz artifi cial. Hojas giratorias – Manténgase Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o por el contacto con las hojas: —...
Page 80 Operación con seguridad Objetos arrojados por la cortadora de césped Apague la TDF, espere que las hojas dejen de girar, eleve la cortadora y, después, retroceda. (continuación) Corte desplazándose en sentido de avance. Cortadoras de disco — Cuando se usa una cortadora de disco, es importante conocer la zona donde se va a cortar.
Page 81 Operación con seguridad Prácticas de seguridad para la cortadora de césped de montaje inferior Nunca se pare sobre la cortadora Cuando se traslada con una cortadora de césped de de césped – montaje inferior: Manténgase alejado — Mantenga la rampa de descarga extraíble en su lugar y por encima de la abertura de descarga.
Page 82 Operación con seguridad Prácticas de seguridad para cortadoras de 300 ft césped con laterales y montaje lateral (92 m) Mantenga a las personas ajenas Las posiciones elevadas de los laterales reducen la alejadas de la zona protección de los escudos y aumentan los riesgos de de corte objetos arrojados y contacto con las hojas.
Page 83 Operación con seguridad Prácticas de seguridad para trabajos de corte en terrenos desparejos (continuación) Mantenga — Use extremo cuidado para mantener el control de los el control, equipos cuando trabaja en estas condiciones. desplácese — Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al máximo la separación entre las ruedas.
Page 84 Estacionamiento seguro Prácticas de seguridad para el estacionamiento — Use las zonas designadas o alejadas del tránsito. Aplique el freno de — Use lugares con suelo fi rme y nivelado. estacionamiento — Aplique el freno de estacionamiento. — Descienda el equipo de la cortadora de césped hasta el suelo.
Page 85 Apagado con seguridad Descenso correcto — Nunca descienda de equipos en movimiento. Espere hasta que las — Nunca baje de una máquina saltando. piezas móviles se detengan — Descienda con cuidado. — Verifi que que no haya peldaños resbaladizos. — Mantenga los pies y las manos lejos de los controles. —...
Page 86 Realización de mantenimiento con seguridad Preparación personal Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
Page 87 Realización de mantenimiento con seguridad Preparación de la máquina Deben controlarse o reducirse las fuentes de energía Prepare los sistemas de la almacenada (eléctricas, mecánicas, hidráulicas, máquina para neumáticas, químicas, térmicas, etc.) al mínimo realizarles servicios practicable antes de realizar cualquier procedimiento de mantenimiento, reparación o servicio.
Page 88 Realización de mantenimiento con seguridad Use ventilación adecuada Si es necesario hacer funcionar un motor en una zona Retire la llave y cerrada, elimine del área las emanaciones de escape lea el manual de con una extensión del caño de escape. Si no tiene esa mantenimiento extensión, asegúrese de abrir las puertas y dejar entrar aire del exterior.
Page 89 Realización de mantenimiento con seguridad Riesgos del sistema hidráulico Cuando ventila o llena el sistema hidráulico, afl oje la tapa de llenado con lentitud y retírela gradualmente. El sistema hidráulico se encuentra bajo presión siempre Nunca restablezca una válvula de alivio del sistema que el motor está...
Page 90 Realización de mantenimiento con seguridad Evite explosiones — Asegúrese de que las máquinas no se estén tocando. — Observe la polaridad de las baterías y conexiones. ¡ADVERTENCIA! Evite posibles lesiones graves por — Realice la conexión fi nal de cable al motor o al punto explosiones.
Page 91 Realización de mantenimiento con seguridad Mantenimiento de neumáticos y ruedas (continuación) Evite la explosión ¡ADVERTENCIA! Los tipos de ruedas y neumáticos de los neumáticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte. No infl e los neumáticos por encima de la presión No infl e neumáticos con gases infl amables o con sistemas recomendada.
Page 92 Realización de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora — Evite doblar las hojas. Contribuya a prevenir que las hojas de la cortadora se doblen o rajen evitando el (continuación) contacto con objetos sólidos. Las hojas de la cortadora —...
Page 93 Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) FALCON 10/15 10/20 Safety Section 1-30 @ 2020 Alamo Group Inc.
Page 94 INTRODUCTION SECTION Introduction Section 2-1 @ 2020 Alamo Group Inc.
Page 95 INTRODUCTION We are pleased to have you as an Alamo Industrial customer. Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition.
Page 96 INTRODUCTION The Alamo Industrial Model Falcon 10/15 Rotary Cutter is designed primarily for weed, grass, and brush to 3" diameter and consists of a center unit with two variable position wings together having a cutting width of 15 feet. Wing operating angles and machine cutting height are independently controlled using hydraulic cylinders.
Page 97 Lift Rods Dual Level Wing Motor Cutoff Standard Chain Guards Double Row with 5/16” Chain Axles Spring Cushioned Wings Hydraulically Folding Blade Carrier Blades Updraft Replaceable Skid Shoes Standard FALCON 10/15 10/20 Introduction Section 2-4 @ 2020 Alamo Group Inc.
Page 98 A. Warranty is ONE-YEAR (12 MONTHS) for Seals (After one year, seals are considered to be WEARING PARTS and replacement is the users' responsibility.) B. Users' Gearboxes may be rebuilt by Alamo Industrial or replaced by new or rebuilt Gearboxes at the option of Alamo Industrial.
Page 99 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship.
Page 100 ASSEMBLY SECTION Assembly Section 3-1 @ 2020 Alamo Group Inc.
Page 101 The implement wings should lower slowly when they are allowed to float down and are not powered down. This is a safety feature built into the system. If the wings fall rapidly, have the cylinders repaired before operating the implement. Asm-0002 str FALCON 10/15 10/20 Assembly Section 3-2 @ 2020 Alamo Group Inc.
Page 102 NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphitic or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads FALCON 10/15 10/20 Assembly Section 3-3 @ 2020 Alamo Group Inc.
Page 103 6. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower. FALCON 10/15 10/20 Assembly Section 3-4 @ 2020 Alamo Group Inc.
Page 104 IMPORTANT: Scan this QR Code with your smart phone to link to the PAMI Safe Implement Hitching Manual for more information on correctly connecting agricultural tractors to implements. Or type in your internet browser the following web address: www.algqr.com/hme Ops-0008-MISC str FALCON 10/15 10/20 Assembly Section 3-5 @ 2020 Alamo Group Inc.
Page 105 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15)str FALCON 10/15 10/20 Assembly Section 3-6 @ 2020 Alamo Group Inc.
Page 106 Attach the free ends of the mower wire harness to a switched power supply of the tractor (See Kit 02991218). Alamo industrial suggest using the Tractor Auxiliary Power Connector inside the tractor. (If tractor is equipped) The Connector is available from the tractor dealer. If desired, a switch, rated at 25 amp min, can be installed in the power supply line to selectively turn the unit off and on.
Page 107 Cylinder Hoses to the same side of the Control Valve as the Cylinder are on the Mower rather than crossing the Hoses. Route hoses through front and rear hose brackets. Remove plastic plug from Breather of Cylinder before operation. 3-SPOOL CONTROL VALVE FALCON 10/15 10/20 Assembly Section 3-8 @ 2020 Alamo Group Inc.
Page 108 INJURY. Do not exceed 20 M.P.H. on Airplane tires. Maximum airplane tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI. Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall. FALCON 10/15 10/20 Assembly Section 3-9 @ 2020 Alamo Group Inc.
Page 109 ASSEMBLY FALCON 10/15 10/20 Assembly Section 3-10 @ 2020 Alamo Group Inc.
Page 111 ASSEMBLY FALCON 10/15 10/20 Assembly Section 3-12 @ 2020 Alamo Group Inc.
Page 112 Regularly check the driveline yoke to ensure a tight connection. To remove the yoke, remove the bolts and pull yoke off the shaft. Mower is now assembled and ready for predelivery checks. FALCON 10/15 10/20 Assembly Section 3-13 @ 2020 Alamo Group Inc.
Page 113 ASSEMBLY FALCON 10/15 10/20 Assembly Section 3-14 @ 2020 Alamo Group Inc.
Page 114 OPERATION SECTION Operation Section 4-1 @ 2020 Alamo Group Inc.
Page 115 FALCON 10/15 ROTARY MOWER OPERATION INSTRUCTIONS Alamo Industrial rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 3” diameter in areas such as pastures and along highway right-of-ways.
Page 116 Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27)str FALCON 10/15 10/20 Operation Section 4-3 @ 2020 Alamo Group Inc.
Page 117 Tractor Safety Devices ........Slow Moving Vehicle (SMV) emblem, lighting, PTO master shield • Tractor Horsepower - Minimum ......Falcon 10 40HP; Falcon 15 50HP - Maximum ....... 540 RPM Unit 100 HP; 1000 RPM Unit 140 HP • Hydraulics............Wing Hydraulic Motors rated at 22 HP @ 3000 PSI Center Hydraulic Motor rated at 22 HP @ 3000 PSI •...
Page 118 Mower driveline to prevent this potentially dangerous situation. (S3PT-16) str Do not connect the PTO driveline to the tractor or operate the implement unless the implement is securely connected to the tractor. FALCON 10/15 10/20 Operation Section 4-5 @ 2020 Alamo Group Inc.
Page 119 (SG-11)str Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in death or serious injury. (SG-10)str FALCON 10/15 10/20 Operation Section 4-6 @ 2020 Alamo Group Inc.
Page 120 Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9)str FALCON 10/15 10/20 Operation Section 4-7 @ 2020 Alamo Group Inc.
Page 121 Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in death or serious injury. Read the Tractor operators manual for proper starting instructions. (SG-13)str FALCON 10/15 10/20 Operation Section 4-8 @ 2020 Alamo Group Inc.
Page 122 When not in use, store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue. Replace the safety chain if one or more links or end fittings are broken, stretched or otherwise damaged or deformed. OPS-U-0039 str FALCON 10/15 10/20 Operation Section 4-9 @ 2020 Alamo Group Inc.
Page 123 To activate the 3-spool hydraulic control valve, tie the tractor’s hydraulic control lever back to keep hydraulic oil continuously fed to the valve bank. FALCON 10/15 10/20 Operation Section 4-10 @ 2020 Alamo Group Inc.
Page 124 Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07) str FALCON 10/15 10/20 Operation Section 4-11 @ 2020 Alamo Group Inc.
Page 125 After wings are leveled, re-tighten jamnuts to maintain settings. Note: When disconnecting unit to attach to a different tractor always remember to re-level the unit again. FALCON 10/15 10/20 Operation Section 4-12 @ 2020 Alamo Group Inc.
Page 126 Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (S3PT-11)str FALCON 10/15 10/20 Operation Section 4-13 @ 2020 Alamo Group Inc.
Page 127 Engine coolant level and condition • Power brake fluid level • Power steering fluid level • Fuel condition and level • Sufficient lubrication at all lube points • Air filter condition OPS-U-0030 str FALCON 10/15 10/20 Operation Section 4-14 @ 2020 Alamo Group Inc.
Page 128 The radiator is free of debris The air filter is in good condition Operator’s Signature: ____________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. FALCON 10/15 10/20 Operation Section 4-15 @ 2020 Alamo Group Inc.
Page 129 Ensure all safety signs are in place and legi- ble. Replace missing, damaged, and illegible decals. OPS-U- 0011 str KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible death or serious injury. (SG-24)str FALCON 10/15 10/20 Operation Section 4-16 @ 2020 Alamo Group Inc.
Page 130 IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. OPS-R-0077 str FALCON 10/15 10/20 Operation Section 4-17 @ 2020 Alamo Group Inc.
Page 131 • Inspect overall condition of hydraulic pump. • Inpsect the tank cooler fan and make sure it is working properly and clear of debris. OPS-B- 0093 str FALCON 10/15 10/20 Operation Section 4-18 @ 2020 Alamo Group Inc.
Page 132 Inspect all hardware is properly torqued • Ensure hydraulic hoses and fittings are prop- erly connected. • Inspect all hoses for kinking, pinching or twist- ing damage. OPS-R- 0095 str FALCON 10/15 10/20 Operation Section 4-19 @ 2020 Alamo Group Inc.
Page 133 Blades are not chipped, cracked or bent Blade bolts are tight Wheel lugs are tight Transport locks are in good condition Inspect harness for damage to fuse holders & connectors Operator’s Signature: ____________________________________________ FALCON 10/15 10/20 Operation Section 4-20 @ 2020 Alamo Group Inc.
Page 134 OPS-U-0032str 9. DRIVING THE TRACTOR AND MOWER Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and FALCON 10/15 10/20 Operation Section 4-21 @ 2020 Alamo Group Inc.
Page 135 Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, death, or serious injury. Never allow the Implement to contact obstacles. (S3PT-12)str FALCON 10/15 10/20 Operation Section 4-22 @ 2020 Alamo Group Inc.
Page 136 Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033str FALCON 10/15 10/20 Operation Section 4-23 @ 2020 Alamo Group Inc.
Page 137 Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death. Never fold wings on a hillside...the Implement or unit may overturn. (STI-02) str FALCON 10/15 10/20 Operation Section 4-24 @ 2020 Alamo Group Inc.
Page 138 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SFL-2) str FALCON 10/15 10/20 Operation Section 4-25 @ 2020 Alamo Group Inc.
Page 139 Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. OPS-R-0018_A str FALCON 10/15 10/20 Operation Section 4-26 @ 2020 Alamo Group Inc.
Page 140 Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear. OPS-R-0022 str FALCON 10/15 10/20 Operation Section 4-27 @ 2020 Alamo Group Inc.
Page 141 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) str FALCON 10/15 10/20 Operation Section 4-28 @ 2020 Alamo Group Inc.
Page 142 If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 300 foot distance. OPS-R-0024 str FALCON 10/15 10/20 Operation Section 4-29 @ 2020 Alamo Group Inc.
Page 143 Do not put hands or feet under mower decks. Blade Contact can result in death or serious injury. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) str FALCON 10/15 10/20 Operation Section 4-30 @ 2020 Alamo Group Inc.
Page 144 When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained. FALCON 10/15 10/20 Operation Section 4-31 @ 2020 Alamo Group Inc.
Page 145 Never allow clippings or debris to collect near drivelines, slip clutches, and gear- boxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) str FALCON 10/15 10/20 Operation Section 4-32 @ 2020 Alamo Group Inc.
Page 146 Set the axle in the center locked postion. OPS-R- 0028_E str FALCON 10/15 10/20 Operation Section 4-33 @ 2020 Alamo Group Inc.
Page 147 Always avoid operating the mower at a height or position which may cause the blades to contact the ground. Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure. OPS-R-0029 str FALCON 10/15 10/20 Operation Section 4-34 @ 2020 Alamo Group Inc.
Page 148 OPS-U- 0016 str FALCON 10/15 10/20 Operation Section 4-35 @ 2020 Alamo Group Inc.
Page 149 Use extreme care to keep feet and hands from under the mower and clear of any pinch points. FALCON 10/15 10/20 Operation Section 4-36 @ 2020 Alamo Group Inc.
Page 150 Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be killed or injured. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others. (SG-25)str FALCON 10/15 10/20 Operation Section 4-37 @ 2020 Alamo Group Inc.
Page 151 Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds. Never tow the implement at speeds greater than 20 MPH (32 kph). OPS-U- 0018str FALCON 10/15 10/20 Operation Section 4-38 @ 2020 Alamo Group Inc.
Page 152 Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020str FALCON 10/15 10/20 Operation Section 4-39 @ 2020 Alamo Group Inc.
Page 153 OPS- U- 0022_A str Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 str FALCON 10/15 10/20 Operation Section 4-40 @ 2020 Alamo Group Inc.
Page 154 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026str FALCON 10/15 10/20 Operation Section 4-41 @ 2020 Alamo Group Inc.
Page 155 Replace seal or use sealant on OD of seal. Hole in housing. Replace housing or assembly. Gasket damaged. Replace gasket. Bolts loose. Tighten bolts. Motor seal leaking. Replace motor seal. FALCON 10/15 10/20 Operation Section 4-42 @ 2020 Alamo Group Inc.
Page 156 Knives Wear Too Cutting in sandy conditions. Increase cutting height. Fast Cutting in rocky conditions. Increase cutting height. Soft “will fit” blades. Use genuine Alamo Industrial blades. Hydraulic Seal in the cylinder is worn out. Replace seal. Cylinder Oil Leakage Hydraulic Air in Hoses/Cylinder Continue engaging lever until oil;...
Page 157 Grass Clippings Grass too wet. Wait for grass to dry. Windrow or Grass too high. Mow at higher setting and re-cut lower. Clump Housing plugged. Clean underside of deck. FALCON 10/15 10/20 Operation Section 4-44 @ 2020 Alamo Group Inc.
Page 159 DO NOT modify or alter implement, functions or components. • DO NOT WELD or repair rotating mower components. These may cause vibrations and component fail- ures being thrown from mower. PN HM02 str FALCON 10/15 10/20 Maintenance Section 5-2 © 2020 Alamo Group Inc.
Page 160 Side Skirts and Skid Shoes in place and in good condition. • REPLACE any missing, broken or worn safety shields, guards and safety devices. Cancer and Reproductive Harm www.P65Warnings.ca.gov PN HM02-A FALCON 10/15 10/20 Maintenance Section 5-3 © 2020 Alamo Group Inc.
Page 161 Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety. (SPAM-1str) SEE YOUR ALAMO DEALER Before operating your Rotary Cutter, make sure it is properly lubricated and thoroughly inspected.
Page 162 E. Wheel Bearing Seal Inspection F. Hydraulic Hoses and Cylinders G. Clean Off Machine H. Oil Cooler Clean (Every 4 - 8 hours) NOTE: Please make copies of this chart and use daily. FALCON 10/15 10/20 Maintenance Section 5-5 © 2020 Alamo Group Inc.
Page 163 Use an SAE multi-purpose, lithium-type grease for all locations shown. Be sure to clean the fitting thoroughly before using grease gun. Lubrication/Fitting Location ITEM DESCRIPTION FREQUENCY Spindle 40 Hours Torque Pivot 8 Hours Wheel Hubs 40 Hours FALCON 10/15 10/20 Maintenance Section 5-6 © 2020 Alamo Group Inc.
Page 164 If the winch stand has any play, forward or backward, these bolts need to be tightened. Extreme forces are transmitted thru the winch stand when the wings are raised. If the bolts are loose the winch stand could twist or break. FALCON 10/15 10/20 Maintenance Section 5-7 © 2020 Alamo Group Inc.
Page 165 Filter Change - After the first 25 hours of operation, change the oil filters. Replace the oil filters with the new ones provided for you. Thereafter, replace these filters every 500 hours or when the filter condition gauge shows they need to be changed. FALCON 10/15 10/20 Maintenance Section 5-8 © 2020 Alamo Group Inc.
Page 166 Remove any debris or clippings from the top of the fan as needed. If the cooler becomes excessively clogged, the oil temperature could become too high. FALCON 10/15 10/20 Maintenance Section 5-9 © 2020 Alamo Group Inc.
Page 167 NOTE: Replace Blades in pairs after no more than 1/2” notch wear. FALCON 10/15 10/20 Maintenance Section 5-10 © 2020 Alamo Group Inc.
Page 168 Avoid personal injury. Blade and/or blade carrier removal should be done only with the tractor engine shut off, key removed, in neutral, parking brake on, PTO disengaged, and the cutter blocked in the raised position. FALCON 10/15 10/20 Maintenance Section 5-11 © 2020 Alamo Group Inc.
Page 169 Strike opposite end of bar with sledge hammer. Rotate blade carrier 180 degrees and repeat process. FALCON 10/15 10/20 Maintenance Section 5-12 © 2020 Alamo Group Inc.
Page 170 Readjustment and repacking of the wheel bearings is covered in the manual Maintenance Section. See Image Mnt-R-0234. FALCON 10/15 10/20 Maintenance Section 5-13 © 2020 Alamo Group Inc.
Page 171 Never allow collected grass and dirt to remain in the deck. This material will decompose forming ammonia compounds which will erode the paint and metal deck. FALCON 10/15 10/20 Maintenance Section 5-14 © 2020 Alamo Group Inc.
Page 172 3. Hinge Pins E. LEVEL LIFT RODS F. WHEEL BEARING INSPECTION G. CHAIN GUARDS H. WINCH AND CABLE I. PAINT Note: Please make a copy of this chart and use weekly. FALCON 10/15 10/20 Maintenance Section 5-15 © 2020 Alamo Group Inc.
Page 173 2. Tongue Bolts - These pins fasten the tongue to the machine frame. Inspect these bolts weekly and make sure they are not excessively worn or loose. If one of these bolts failed, the tongue and suspension system could be seriously damaged. FALCON 10/15 10/20 Maintenance Section 5-16 © 2020 Alamo Group Inc.
Page 174 Slide the cable back through the chains and re-fasten the cable clamp. Missing chains may allow debris to be thrown out from under the mower. See Image Mnt-R-0235. FALCON 10/15 10/20 Maintenance Section 5-17 © 2020 Alamo Group Inc.
Page 175 Decomposing grass can be a very caustic substance. It will eat away the paint and metal and allow rust to set in. Repainting areas will assure longer deck life. See Image Mnt-R- 0237. FALCON 10/15 10/20 Maintenance Section 5-18 © 2020 Alamo Group Inc.
Page 176 This bolt fastens the mower to the tractor drawbar. It should be removed and examined for signs of wear or cracks. This bolt should be replaced at the first sign of wear. See Image Mnt- R-0241. FALCON 10/15 10/20 Maintenance Section 5-19 © 2020 Alamo Group Inc.
Page 177 An assembled spindle housing is quite heavy. Use a hoist or get help to handle them safely. Lift carefully and properly using your leags to lift, NOT YOUR BACK. FALCON 10/15 10/20 Maintenance Section 5-20 © 2020 Alamo Group Inc.
Page 178 Cylinder immediately before the Cylinder is damaged or too much hydraulic fluid is lost. MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200°F FALCON 10/15 10/20 Maintenance Section 5-21 © 2020 Alamo Group Inc.
Page 179 19. Check the hydraulic reservoir of the tractor to ensure there is sufficient oil. 20. If the wing is to remain in the raised position attached the wing transport lock. FALCON 10/15 10/20 Maintenance Section 5-22 © 2020 Alamo Group Inc.
Page 180 Also remember that any other protectant must be compatible with hydraulic fluid. Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.

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