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Malabar 95P10AR Operation & Service Manual

Two stage hydraulic aviation floating auto-retract axle jack
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Malabar International
1 Air Cargo Pkwy East
Swanton, OH 43558
OPERATION & SERVICE MANUAL
Model: 95P10AR
Two Stage Hydraulic
Aviation Floating
Auto-Retract Axle Jack
S/N 263 and Up
12/2018  Rev. 01
Phone: (419) 866-6301 | 800-426-6301
Web: www.malabar.com
Email: sales@malabar.com

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Summary of Contents for Malabar 95P10AR

  • Page 1 OPERATION & SERVICE MANUAL Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up 12/2018  Rev. 01 Malabar International Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.malabar.com Swanton, OH 43558 Email: sales@malabar.com...
  • Page 2 REVISION DATE TEXT AFFECTED 12/2018 Original release...
  • Page 3 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 4 DESCRIPTION..............................4 MODEL & SERIAL NUMBER ..........................4 MANUFACTURER .............................. 4 SPECIFICATIONS .............................. 4 PROTECTIVE DEVICES ............................ 4 SAFETY INFORMATION ..............................
  • Page 4 PRODUCT INFORMATION DESCRIPTION The Malabar Floating Auto-Retract Axle Jack Model 95P10AR is a 95 ton capacity two stage telescoping hydraulic jack designed primarily for use in jacking the main and/or nose landing gear of various aircraft. The hydraulic cylinder retracts automatically after each use.
  • Page 5 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up SAFETY INFORMATION USAGE AND SAFETY INFORMATION To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained below.
  • Page 6 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up OPERATION PRE OPERATION INSPECTION Each time the jack is to be used, inspect the following: Check jack structure for rigidity. Make sure all bolts are tightened.
  • Page 7 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY Release valve open Close valve firmly (Oil passing back into reservoir) Intake valve open. Pump rapidly to flush dirt off...
  • Page 8 Open accumulator shutoff valve located underneath the frame. Attach accumulator test gauge assembly, Malabar tool P/N 872845 (0-300 psig) to accumulator charging valve located on top of the accumulator. Verify test gauge reads 140 ± 5 psig. If necessary, charge accumulator using GN2 until test gauge reads 140 ±...
  • Page 9 (P/N 880415) and extension screw (P/N 880418) all have an 'H' stamp on the bottom (for high heat treat). If no 'H' is stamped on bottom of these parts, do not reassemble, contact Malabar for further instruction. 12/2018 | Rev. 01...
  • Page 10 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up OVERHAUL INSTRUCTIONS (continued) Replace all worn or damaged seals. No special tools are required. If replacement of diaphragm seal (P/N 880417) is necessary, follow the installation diagram. Lubricate all seals and cylinder walls with hydraulic fluid MIL-PRF-5606 or approved equivalent.
  • Page 11 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up MAINTENANCE (continued) TESTING: Place jack in a load indicating test fixture. Make sure the test adapter is 3/4 inch male spherical radius. Operate hand pump to extend outer plunger fully and inner plunger partially.
  • Page 12 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up PROVISION OF SPARES SOURCE OF SPARE PARTS Spare parts may be obtained from the manufacturer: Malabar International Telephone: (419) 866-6301 or 800-426-6301 1 Air Cargo Pkwy East E-mail: sales@malabar.com...
  • Page 13 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up RECOMMENDED SPARE PARTS LISTS (continued) Part Number Description 86323 Centering spring set 495-043 Spring 86328 Velocity fuse 86321 Base pad 55991-26 Placard, tonnage, 95 ton 872835...
  • Page 14 The warranty period shall be as follows: For Malabar equipment, with the exception of Tripod Jacks, the warranty period is one (1) year after date of shipment. For Malabar Tripod Jacks, the warranty period is three (3) years after date of shipment.
  • Page 15 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Pneumatic/Hydraulic Diagram AIR RELIEF VALVE VELOCITY FUSE AIR VALVE CYLINDER ASSEMBLY AIR PUMP LOAD GAUGE MUFFLER TEST PORT VALVE BLOCK RELEASE VALVE HAND PUMP ACCUMULATOR RELIEF VALVE...
  • Page 16 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 1A When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev. 01...
  • Page 17 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 1B When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev. 01...
  • Page 18 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 1C When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev. 01...
  • Page 19 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 1D When ordering replacement parts/kits, please specify model, serial number and color of your unit. NOTE : these parts are used only in the absence of an air pump 12/2018 | Rev.
  • Page 20 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 1A-1D When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 885598 BASE & CYLINDER ASSY...
  • Page 21 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 1A-1D When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 722-005 ELBOW, 3/8 37º X 1/4 MPT...
  • Page 22 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 1A-1D When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 717-007 PLUG, SOC HD, 3/8 NPT...
  • Page 23 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up This page left blank intentionally. 12/2018 | Rev. 01 Page | 23...
  • Page 24 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 12/2018 | Rev. 01 Page | 24...
  • Page 25 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 885598 Base & Cylinder Assembly; consists of:...
  • Page 26 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT PART IS FACTORY STAMPED WITH “H” AT BOTTOM 12/2018 | Rev.
  • Page 27 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 885599 Cylinder Assembly; consists of:...
  • Page 28 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev. 01...
  • Page 29 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 86399F Valve Block & Hand Pump Assembly; consists of:...
  • Page 30 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT PART OF ITEM NO. 1 (AIR PUMP) 12/2018 | Rev.
  • Page 31 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 880460 Low Flow Air Pump Kit; consists of:...
  • Page 32 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 6 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT PART OF ITEM NO. 1 (AIR PUMP) 12/2018 | Rev.
  • Page 33 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 6 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 880461 High Flow Air Pump Kit; consists of:...
  • Page 34 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 7 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 885551 Load Gauge Kit; consists of:...
  • Page 35 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 8 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 880443 High Flow Lubricator Kit; consists of:...
  • Page 36 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 9 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 872843 Low Flow Lubricator Kit; consists of:...
  • Page 37 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 10 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 880488 Rain Hat Kit; consists of:...
  • Page 38 Model: 95P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack S/N 263 and Up Parts List – Figure 11 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT Item...
  • Page 39 APPENDIX I Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...