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Related Manuals for Malabar 7215B
Summary of Contents for Malabar 7215B
- Page 1 OPERATION & SERVICE MANUAL Model: 7215B Two Stage Fixed Height Hydro – Mechanical Aviation Tripod jack 05/2019 Rev. 01 Malabar International Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.malabar.com Swanton, OH 43558 Email: sales@malabar.com...
- Page 2 REVISION DATE TEXT AFFECTED 11/2018 Original release...
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Page 3: Table Of Contents
Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SPECIFICATIONS .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ...................... -
Page 4: Product Information
PRODUCT INFORMATION DESCRIPTION The Malabar Fixed Height Tripod Jack Model 7215B is a 15 ton capacity two stage hydraulic jack designed primarily for use in aircraft maintenance. It consists of a tripod structure, hydraulic cylinder/reservoir assembly, adjustable hand pump, swivel casters and the following optional equipment: ... -
Page 5: Preparation Prior To First Use
Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up PREPARATION PRIOR TO FIRST USE Disregard the following erection procedure if the jack is shipped fully assembled. If the jack is shipped partially assembled, erection is accomplished by following the suggested sequence below (also see figures 1A & 1B): Install sling under tripod head of cylinder/reservoir assembly and support from a crane or forklift capable of lifting 1500 lbs (680.4 kg) to a height of 5 ft (1.5 m). -
Page 6: Operation
Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up OPERATION PRE OPERATION INSPECTION Each time the jack is to be used, inspect the following: Check the tripod structure for rigidity. Make sure all bolts are tightened. -
Page 7: Trouble Shooting
Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY Release valve open Close valve firmly (Oil passing back into reservoir) Intake valve open. Pump rapidly to flush dirt off... -
Page 8: Maintenance
Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up MAINTENANCE SERVICING Servicing the jack consists primarily of the following: When in use, the reservoir should be kept at the proper level with hydraulic fluid MIL -PRF-5606 or approved equivalent. -
Page 9: Special Tools
Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up MAINTENANCE (testing) SPECIAL TOOLS: The following special tools are necessary to disassemble/reassemble the cylinder assembly. These tools may be purchased upon request: Part Number... -
Page 10: In Service Support
The warranty period shall be as follows: For Malabar equipment, with the exception of Tripod Jacks, the warranty period is one (1) year after date of shipment. For Malabar Tripod Jacks, the warranty period is three (3) years after date of shipment. - Page 11 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up PNEUMATIC / HYDRAULIC DIAGRAM AIR RELIEF VALVE CYLINDER ASSEMBLY AIR VALVE LOAD GAUGE AIR PUMP RELEASE VALVE VALVE BLOCK HAND PUMP SAFETY POP-OFF VALVE OIL SCREEN 05/2019 | Rev.
- Page 12 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 1A When ordering replacement parts/kits, please specify model, serial number and color of your unit. 05/2019 | Rev. 01 Page | 9...
- Page 13 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 1A When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 721596...
- Page 14 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 1B When ordering replacement parts/kits, please specify model, serial number and color of your unit. 05/2019 | Rev. 01 Page | 11...
- Page 15 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 1B When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TRIPOD LEG...
- Page 16 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit. PART OF REPAIR PARTS KIT 05/2019 | Rev.
- Page 17 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 721596 Cylinder Assembly;...
- Page 18 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit. PART OF REPAIR PARTS KIT 05/2019 | Rev.
- Page 19 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 56010-7 Valve Block Assembly;...
- Page 20 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit. PART OF REPAIR PARTS KIT 05/2019 | Rev.
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Page 21: Self Tapping Screw
Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 55320B Hand Pump Assembly;... - Page 22 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 05/2019 | Rev. 01 Page | 19...
- Page 23 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 721552 Air Pump Kit;...
- Page 24 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 6 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 05/2019 | Rev. 01 Page | 21...
- Page 25 Model: 7215B Two Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 187 and up Parts List – Figure 6 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 721551 Load Gauge Kit;...
- Page 27 APPENDIX I Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
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