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Related Manuals for Malabar 65P10AR
Summary of Contents for Malabar 65P10AR
- Page 1 OPERATION & SERVICE MANUAL Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack 01/2019 Rev. 01 Malabar International Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.malabar.com Swanton, OH 43558 Email: sales@malabar.com...
- Page 2 REVISION DATE TEXT AFFECTED 01/2019 Original release...
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Page 3: Table Of Contents
Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 4 DESCRIPTION..............................4 MODEL & SERIAL NUMBER ..........................4 MANUFACTURER .............................. 4 SPECIFICATIONS .............................. 4 PROTECTIVE DEVICES ............................ 4 SAFETY INFORMATION ..............................5 USAGE AND SAFETY INFORMATION ...................... -
Page 4: Product Information
With "floating" feature, this jack mates with the Malabar 65L4.5 "floating" beam assembly for jacking certain aircraft in a dual flat or on-the-rims condition. The hydraulic cylinder retracts automatically after each use. -
Page 5: Safety Information
Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack SAFETY INFORMATION USAGE AND SAFETY INFORMATION To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained below. -
Page 6: Operation
Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack OPERATION PRE OPERATION INSPECTION Each time the jack is to be used, inspect the following: Check jack structure for rigidity. Make sure all bolts are tightened. Check hydraulic line connections for leaks. Tighten as required. -
Page 7: Trouble Shooting
Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY Release valve open Close valve firmly (Oil passing back into reservoir) Intake valve open. Pump rapidly to flush dirt off (Oil passing back into reservoir) -
Page 8: Maintenance
Open accumulator shutoff valve located underneath the frame. Attach accumulator test gauge assembly, Malabar tool P/N 872845 (0-300 psig) to accumulator charging valve located on top of the accumulator. Verify test gauge reads 140 ± 5 psig. If necessary, charge accumulator using GN2 until test gauge reads 140 ±... -
Page 9: Disassembly Inspection
Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack SERVICING (continued) Firmly close accumulator shutoff valve. Verify that the test gauge reads 320 ± 10 psig just prior to the valve fully seating. Open release valve on control console. - Page 10 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Should any malfunction occur in the velocity fuse, return to factory for repair or replacement. 01/2019 | Rev. 01 Page | 10...
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Page 11: Special Installations
Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack MAINTENANCE (continued) SPECIAL INSTALLATIONS Procedure to install new diaphragm seal: Clean diaphragm with clean solvent and dry with compressed air. All parts and your hands should be clean for the next operation. -
Page 12: Testing
Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack MAINTENANCE (continued) TESTING Place jack in a load indicating test fixture. Make sure the test adapter is 3/4 inch male spherical radius. Operate hand pump to extend two outer plungers fully and inner plunger partially. Make sure the extension screw and the test adapter are correctly mated. -
Page 13: Recommended Spare Parts Lists
Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack PROVISION OF SPARES (continued) RECOMMENDED SPARE PARTS LISTS The following spare parts are recommended and available upon request. Reference the following page(s) for Replacement Parts and Kits available. Part Number... -
Page 14: In Service Support
The warranty period shall be as follows: For Malabar equipment, with the exception of Tripod Jacks, the warranty period is one (1) year after date of shipment. For Malabar Tripod Jacks, the warranty period is three (3) years after date of shipment. - Page 15 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Pneumatic/Hydraulic Diagram AIR RELIEF VALVE VELOCITY FUSE AIR VALVE CYLINDER ASSEMBLY AIR PUMP LOAD GAUGE MUFFLER TEST PORT VALVE BLOCK RELEASE VALVE HAND PUMP ACCUMULATOR RELIEF VALVE SAFETY POP-OFF VALVE...
- Page 16 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 1A When ordering replacement parts/kits, please specify model, serial number and color of your unit. PART OF REPAIR PARTS KIT 01/2019 | Rev. 01 Page | 16...
- Page 17 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack 01/2019 | Rev. 01 Page | 17...
- Page 18 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 1B When ordering replacement parts/kits, please specify model, serial number and color of your unit. 01/2019 | Rev. 01 Page | 18...
- Page 19 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack PART OF REPAIR PARTS KIT 01/2019 | Rev. 01 Page | 19...
- Page 20 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 1C When ordering replacement parts/kits, please specify model, serial number and color of your unit. PART OF REPAIR PARTS KIT 01/2019 | Rev. 01 Page | 20...
- Page 21 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 1D When ordering replacement parts/kits, please specify model, serial number and color of your unit. PART OF REPAIR PARTS KIT NOTE : these parts are used only in the absence of an air pump.
- Page 22 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 1A-1D When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 874698 BASE & CYLINDER ASSY 353-003 HEX LOCKNUT, 3/8-16...
- Page 23 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 1A-1D When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 722-005 ELBOW, 3/8 37° x 1/4 MPT...
- Page 24 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 1A-1D When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 321-029 HHCS, 5/16-18 x 3/4 LG 355-004...
- Page 25 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 01/2019 | Rev. 01 Page | 25...
- Page 26 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 874698 Base & Cylinder Assembly; consists of:...
- Page 27 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit. PART OF REPAIR PARTS KIT 01/2019 | Rev. 01 Page | 27...
- Page 28 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 874699 Cylinder Assembly; consists of: 874608 CYLINDER...
- Page 29 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit. PART OF REPAIR PARTS KIT 01/2019 | Rev. 01 Page | 29...
- Page 30 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 86399F Valve Block & Hand Pump Assembly; consists of:...
- Page 31 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit. PART OF REPAIR PARTS KIT PART OF ITEM NO. 1 (AIR PUMP) 01/2019 | Rev.
- Page 32 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 872833 Air Pump Kit; consists of: 86387...
- Page 33 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 6 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 873851 Load Gauge Kit; consists of: 873850...
- Page 34 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 7 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 872843 Lubricator Kit; consists of: 471-002 LUBRICATOR...
- Page 35 Model: 65P10AR Two Stage Hydraulic Aviation Floating Auto-Retract Axle Jack Parts List – Figure 8 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 874688 Rain Hat Kit; consists of: 86372...
- Page 36 APPENDIX I Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
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