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Benelli 752S Owner's Manual
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Benelli 752S Owner's Manual

Benelli 752S Owner's Manual

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752S
MANUALE USO E MANUTENZIONE
OWNER'S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
MANUAL DEL PROPIETARIO

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Summary of Contents for Benelli 752S

  • Page 1 752S MANUALE USO E MANUTENZIONE OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG MANUAL DEL PROPIETARIO...
  • Page 2 Owner’s Manual Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Welcome to the Benelli world of motorcycling! Please take the time to read this manual thoroughly, so as to enjoy all advantages of your Benelli 752S. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
  • Page 4 Introduction Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey DANGER all safety messages that follow this symbol to avoid possible injury or death. A WARNING indicates a hazardous situation which, if not avoided, could result in death or se- WARNING rious injury.
  • Page 5 Introduction Benelli 752 OWNER’S MANUAL Benelli Q.J. s.r.l. 2nd edition, 2019 All rights reserved. Any reprinting or unauthorized use without the written permission of Benelli Q.J. s.r.l. is expressly prohibited.
  • Page 6 Table of contents Safety information ......1-1 lever free play ........6-19 For your safety – • Brake light switches......6-19 pre-operation checks ....... 4-1 • Checking the front and Description........2-1 rear brake pads........ 6-20 • Lateral views........2-2 •...
  • Page 7 Table of contents Motorcycle care and storage.... 7-1 • Matte color caution......7-1 • Care............7-1 • Storage..........7-3 Speci cations........8-1 • Electric System........8-4 Consumer information...... 9-1 • Identi cation numbers....9-1 • Diagnostic connector....... 9-2 • Vehicle data recording..... 9-2 Regular maintenance coupons..10-1...
  • Page 8 Safety information Be a Responsible Owner Safe Riding Certain maintenance can only As the vehicle’s owner, you are responsi- Perform the pre-operation checks each be carried out by certi ed sta . ble for the safe and proper operation of time you use the vehicle to make sure it •...
  • Page 9 Safety information passenger is important for proper seeing a hazard. any symptoms of carbon monoxide poi- • The use of a jacket, heavy bo- control. soning, leave the area immediately, get • The operator should keep ots, trousers, gloves, etc., is fresh air, and SEEK MEDICAL TREATMENT.
  • Page 10 Carefully • Shifting weights can create a sudden Benelli is not in a position to test the pro- inspect the accessory before using it imbalance. Make sure that accesso- ducts that these aftermarket companies...
  • Page 11 Safety information must be and should be kept to Aftermarket Tires and Rims for the straps carefully so the straps a minimum. The tires and rims that came with your will not rub against painted surfaces • Bulky or large accessories may motorcycle were designed to match the during transport.
  • Page 12 Safety information NOTE ........................................................................................................................................................................................................................................................................................................................................1 - 5...
  • Page 13 NOTE ........................................................................................................................................................................................................................................................................................................................................2 - 1...
  • Page 14 Description Lateral views 1) Front light. 2) Front position indicators. 3) Rear position indicators. 4) Footrest. 5) Rear-view mirrors. 6) Saddle. 7) Rear brake light. 8) Side stand. 9) Rear brake disc. 10) Gearbox pedal. 11) Fuel tank. 12) Exhaust manifolds. 13) Front brake disc.
  • Page 15 Description Controls and instruments 1. Clutch lever 2. Left hand switch 3. ABS button (optional) 4. Multi-function meter unit 5. Meter Function / Adjustment 6. Right hand switch 7. Throttle 8. Front brake lever 1 1 1 RPM x1000 GEAR TRIP 0.0km 04:26...
  • Page 16 Instrument and control functions Main switch/steering lock The bike is supplied with three keys for: The headlights come on automatically - Opening the fuel cap when the engine is started and stay on - Steering lock until the key is turned to - Ignition - Opening the saddle (o )
  • Page 17 Instrument and control functions To lock the steering: To unlock the steering: 1) Turn the handlebar completely to the 1) Insert the key in the steering lock. left. 2) Turn the key clockwise. 2) Insert the key in the ignition. 3) Make sure the steering block is not en- 3) Turn the key anticlockwise, in the “...
  • Page 18 Instrument and control functions Multi-function meter unit and Indi- cator lights and warning lights Night mode 1. LH direction indicator light 1 1 1 2. RH direction indicator light RPM x1000 GEAR 3. High beam indicator light TRIP 0.0km 4. Neutral indicator light 04:26 k m/h 5.
  • Page 19 If this happens, have the on-board diagnostic system checked by a 10. Speedometer Benelli dealer. The odometer indicates the driving spe- 5. Water temperature warning lamp ed, kilometers / hour. When the light comes on, stop and check the water tank.
  • Page 20 / on or when the vehicle exceeds During this circumstance bring the mo- the speed of about 5 km / h. torcycle to an authorized Benelli service 2. ABS mode deactivated: the ABS diagno- center. stic indicator will ash once for about 1.30 seconds (short ash).
  • Page 21 NOTE ........................................................................................................................................................................................................................................................................................................................................3 - 6...
  • Page 22 Instrument and control functions Handlebar switches Right Passing button Press this button (daytime) to enable la- Left shing lights. Run/Start switch “ / ” To crank the engine with the starter, set this switch to “ ”, see page 5-1 for star- ting instructions prior to starting the en- gine.
  • Page 23 Instrument and control functions ABS button Enabling ABS: B: The ABS will be active again from any Do not try to adjust settings of ABS while Make sure the motorcycle is stationary other previous setting when the button is the motorcycle running. The ABS settings and in neutral.
  • Page 24 Instrument and control functions Clutch lever Shift pedal Brake lever The clutch lever is located on the left side The shift pedal is located on the left side The brake lever is located on the right side of the handlebar. of the motorcycle and is used in combi- of the handlebar.
  • Page 25 Instrument and control functions the adjustment gauge is in line with the Brake pedal brake lever reference “▲”. The anti-lock system (ABS) is designed to The brake pedal is located on the right prevent locking of wheels during braking. side of the motorcycle. To apply the rear The ABS controls the braking power auto- brake, press down on the brake pedal.
  • Page 26 5 km/h, contact an braking distance. authorized Benelli service centre for checking. • When the ABS is working, a pulsa- tion may be felt on the brake lever or WARNING the pedal.
  • Page 27 Instrument and control functions Fuel tank cap Fuel WARNING Make sure there is su cient gasoline in Make sure that the fuel tank cap is pro- the tank. perly closed after lling fuel. Leaking fuel is a re hazard. WARNING Gasoline and gasoline vapors are ex- tremely ammable.
  • Page 28 Fuel tank capacity: tely. 14.5 L Fuel reserve amount: Your Benelli engine has been designed to 1.3 L use premium unleaded gasoline with a NOTICE research octane number of 95 or higher. If knocking (or pinging) occurs, use a ga- Immediately wipe o spilled fuel with soline of a di erent brand.
  • Page 29 Gasohol containing ethanol converter in the exhaust system. can be used if the ethanol content does not exceed 10% (E10). Gasohol containing methanol is not recommended by Benelli WARNING because it can cause damage to the fuel system or vehicle performance problems.
  • Page 30 Instrument and control functions Seat Adjusting the headlight beams Adjusting the shock absorber assembly To remove the seat The headlight beam adjusting screw is used to raise or lower the height of the Adjustment of the hydraulic brake 1. lnsert the key and turn it counter action in extension headlight beams.
  • Page 31 • Do not dispose of a damaged or worn-out shock absorber assem- bly yourself. Take the shock absor- NOTICE ber assembly to a Benelli dealer for any service. To avoid damaging the mechanism, do not try turning over the maximum or minimum setting.
  • Page 32 Therefore, check this system regularly the ignition in certain situations. • It cuts the running engine when the and have a Benelli dealer repair it if it (See the following section for an explana- transmission is in gear and the side- does not function properly.
  • Page 33 2. Make sure that the start/engine stop switch is set to “ ”. during this inspection. 3. Turn the key on. • If a malfunction is noted, have a Benelli dealer 4. Shift the transmission into the neutral position. check the system before riding.
  • Page 34 Instrument and control functions NOTE ........................................................................................................................................................................................................................................................................................................................................3 - 19...
  • Page 35 If necessary, add recommended coolant to speci ed level. • Check cooling system for leakage. Front brake • Check operation. • If soft or spongy, have Benelli dealer bleed hydraulic system. • Check brake pads for wear. • Replace if necessary. • Check uid level in reservoir.
  • Page 36 Make sure that operation is smooth. Throttle grip • Check throttle grip free play. • If necessary, have Benelli dealer adjust throttle grip free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. •...
  • Page 37 Tighten if necessary. Instruments, lights, • Check operation. signals • Correct if necessary. and switches Sidestand switch • Check operation of ignition circuit cut-o system. • If system is not working correctly, have Benelli dealer check vehicle. 4 - 3...
  • Page 38 The neutral indicator light If there is a control or function you do not should come on. If not, ask a Benelli dealer In order for the ignition circuit cut-o understand, ask your Benelli dealer.
  • Page 39 Operation and important riding points Shifting Tips for reducing fuel consumption NOTICE Fuel consumption depends largely on • Even with the transmission in the your riding style. Consider the following neutral position, do not coast for tips to reduce fuel consumption: long periods of time with the engi- •...
  • Page 40 During this period, prolonged full-throttle riod, immediately have a Benelli and be burned. operation or any condition that might re- dealer check the vehicle.
  • Page 41 Operation and important riding points NOTE ........................................................................................................................................................................................................................................................................................................................................5 - 4...
  • Page 42 To avoid possible burns, let brake com- incorrectly may increase your risk of injury or death during service or while ponents cool before touching them. using the vehicle. If you are not familiar with vehicle service, have a Benelli dea- ler perform service. 6 - 1...
  • Page 43 Tighten to the products. torque listed Replacement If you do not have the tools or experience required for a particular job, have a Benelli Dealer dealer perform it for you. 6 - 2...
  • Page 44 Periodic maintenance and adjustment General maintenance and lubrication chart 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual 1° 2° 3° 4° 5° Part intervention or control inspection Pre-delivery service service service service service Top up/Replacement Engine oil Check Every 500 km...
  • Page 45 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual 1° 2° 3° 4° 5° Part intervention or control inspection Pre-delivery service service service service service Brake fluid / Check/Top up/Replace ◙ *clutch In any case, replace every 2 years Check the operation of the fluid...
  • Page 46 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual 1° 2° 3° 4° 5° Part intervention or control inspection Pre-delivery service service service service service Distribution ◙ Check/Replacement chain Every 25.000 km Distribution ◙...
  • Page 47 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual 1° 2° 3° 4° 5° Part intervention or control inspection Pre-delivery service service service service service Rear Check/Adjust, and make ◙ sure there are no leaks. suspension Make sure they are not off Wheels...
  • Page 48 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual 1° 2° 3° 4° 5° Part intervention or control inspection Pre-delivery service service service service service Acoustic ◙ Check operation warning ◙ Instruments Check operation Connections...
  • Page 49 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual 1° 2° 3° 4° 5° Part intervention or control inspection service service service service Pre-delivery service Lid screws ◙ Check clutch Catalytic ◙...
  • Page 50 Spark plug gap: improperly. 0.7–0.8 mm Do not attempt to diagnose such pro- blems yourself. Instead, have a Benelli de- aler check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other de- Clean the surface of the spark plug gasket posits, it should be replaced.
  • Page 51 Periodic maintenance and adjustment Canister Engine oil and oil lter cartridge Engine oil ller cap The engine oil level should be checked before each ride. In addition, the oil must be changed at the intervals speci ed in the periodic maintenance and lubrication chart.
  • Page 52 7. Install the new oil lter cartridge with an oil lter wrench, and then tighten it to the speci ed torque with a torque wren- An oil lter wrench is available at a Benelli 1. Engine oil drain bolt dealer.
  • Page 53 Periodic maintenance and adjustment 8. Install the engine oil drain bolt and its NOTICE NOTICE new gasket, and then tighten the bolt to the speci ed torque. • In order to prevent clutch slip- • In order to prevent clutch slip- page (since the engine oil also page (since the engine oil also lubricates the clutch), do not mix...
  • Page 54 Periodic maintenance and adjustment Coolant The coolant level should be checked befo- The coolant should be between the mini- re each ride. In addition, the coolant must mum and maximum level marks. be changed at the intervals speci ed in the periodic maintenance and lubrication chart.
  • Page 55 Add coolant or water to raise the coolant up to the maximum level mark, install the Benelli dealer, otherwise the e ciency coolant reservoir cap. of the coolant will be reduced. 6 - 14...
  • Page 56 Start the engine, and then check the vehi- mended coolant into the radiator and re- cle for coolant leakage. servoir. If coolant is leaking, have a Benelli dealer check the cooling system. Antifreeze/water mixture ratio: Recommended antifreeze: High-quality ethylene glycol antifreeze...
  • Page 57 Benelli dealer at the intervals Therefore, it is essential to maintain the Throttle grip free play speci ed in the periodic tires in good condition at all times and re- maintenance and lubrication chart.
  • Page 58 2. Side well an accident brake related parts, including the 3. Wear warning tires, should be left to a Benelli dealer, who has the necessary pro- The tires must be checked before each ride. If the center tread depth reaches...
  • Page 59 Periodic maintenance and adjustment Old and aged tires shall be checked by tire Adjusting the clutch lever free play WARNING specialists to ascertain their suitability for further use. Measure the clutch lever free play as • Use only the speci ed replace- shown.
  • Page 60 If there is free play, have a Be- brake pedal and brake lever, should come nelli dealer inspect the brake system. on just before braking takes e ect. If necessary, have a Benelli dealer adjust the brake light switches. 1. Clutch ring nut 2. Clutch screw...
  • Page 61 If a brake pad has worn to the point that a wear indicator almost touches the brake disc, have a Benelli dealer replace the bra- ke pads as a set. 6 - 20...
  • Page 62 Changing the brake uid otherwise, the rubber seals may deteriorate, causing leakage. Have a Benelli dealer change the brake • Re ll with the same type of brake uid at the intervals speci ed in the pe- uid. Adding a brake uid other riodic maintenance and lubrication chart.
  • Page 63 If you notice any operating anomaly on the chain, such as excessive or suspi- cious noises, or excessive slack, go to an authorised Benelli workshop. If you suspect that there is a serious malfunction with the chain, stop the bike immediately and call your nearest Benelli authorised workshop.
  • Page 64 Periodic maintenance and adjustment Cleaning and lubricating the drive 2. Wipe the drive chain dry. NOTICE 3. Thoroughly lubricate the drive chain chain with a special O-ring chain lubricant. Incorrect transmission chain tension The drive chain must be cleaned and lu- will overload the engine and other vital bricated at the intervals speci ed in the parts of the motorcycle, and it may cau-...
  • Page 65 In addition, dals should be checked before each ride, before each ride, and the cables and cable the cable should be lubricated by a Benelli and the pedal pivots should be lubricated ends should be lubricated if necessary.
  • Page 66 Periodic maintenance and adjustment Shift pedal Checking and lubricating the brake Clutch lever and clutch levers The operation of the brake and clutch le- vers should be checked before each ride, and the lever pivots should be lubricated if necessary. Brake lever Recommended lubricant: Recommended lubricant:...
  • Page 67 1. Place the vehicle on a at surface and described below, and have it repaired keep it upright. by a Benelli dealer if it does not opera- te correctly. WARNING To avoid injury, securely support the vehicle so there is no danger of it fal- ling over.
  • Page 68 If any free play can be felt, have Worn or loose steering bearings may cau- a Benelli dealer check or repair the stee- se danger. Therefore, the operation of the ring.
  • Page 69 There is no need to check the electrolyte a Benelli dealer check the wheel bearings. from the battery and provide suf- or to add distilled water. cient ventilation when charging However, the battery lead connections it in an enclosed space.
  • Page 70 To charge the battery Unscrew the screws (5) to remove the NOTICE Have a Benelli dealer charge the battery xing bracket and remove the battery. as soon as possible if it seems to have di- When removing the battery, be sure scharged.
  • Page 71 Periodic maintenance and adjustment Replacing the fuses WARNING The fuse boxes and individual fuses are lo- Do not use a fuse of a higher amperage cated under the passenger seat. rating than recommended to avoid cau- To access fuse box and the main fuse re- sing extensive damage to the electrical move the passenger seat.
  • Page 72 If a headlight and turn signal light does If an auxiliary light does not come on, not come on, check the fuses and then have a Benelli dealer check the vehicle. have a Benelli dealer check the vehicle. Auxiliary lights 1.
  • Page 73 However, should your motorcycle require any repair, take it to a Benelli dealer, who- se skilled technicians have the necessary tools, experience, and know-how to servi- ce the motorcycle properly.
  • Page 74 Remove the spark plugs and check the electrodes. The engine does not start. Have a Benelli dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 75 Start the engine. If the engine overheats again, have a The coolant level Benelli dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
  • Page 76 Be sure to con- wheels. If such products are used a car, however, it detracts from the overall sult a Benelli dealer for advice on what on hard-to-remove dirt, do not appearance of a motorcycle. products to use before cleaning the...
  • Page 77 Motorcycle care and storage (gasoline), rust removers or inhi- After riding in the rain, near the sea or on After cleaning bitors, brake uid, antifreeze or salt-sprayed roads 1. Dry the motorcycle with a chamois or electrolyte. Since sea salt or salt sprayed on roads an absorbing cloth.
  • Page 78 (This will red. coat the cylinder walls with oil.) • Consult a Benelli dealer for advice on what products to use. • Washing, rainy weather or humid cli- mates can cause the headlight lens to fog.
  • Page 79 Motorcycle care and storage WARNING To prevent damage or injury from spar- Make any necessary repairs before storing king, make sure to ground the spark the motorcycle. plug electrodes while turning the engi- ne over. • Remove the spark plug caps from the spark plugs, and then install the spark plugs and the spark plug caps.
  • Page 80 Speci cations Dimensions: Air lter: Maximum torque: 67 Nm / 6500 rpm Overall length: Air lter element: 51 Nm / 6500 rpm 2130 mm Paper ltering element Bore x stroke: Overall width: Fuel: 88 x 62 mm 810 mm Compression ratio: Overall height: Recommended fuel: 11.5 : 1...
  • Page 81 Speci cations Chassis: Front wheel: Front suspension: Frame type: Wheel type: Type: Trellis pipes with steel plates Alluminium alloy Upside down fork with Ø 50 mm stems Rim size: Shock absorber: 17 x 3.50 Hydraulic damper Wheel travel: Rear wheel: 117 mm Front tire: Wheel type:...
  • Page 82 Speci cations Bulb wattage: Fuse(s): Headlight: Fuel Pump fuse: LED12V 11/11W 15.0 A Brake/tail light: Fan fuse: LED 12V3.3/0.5W 15.0 A Front turn signal light: Ignition Coil fuse: LED 12V 3.6W 10.0 A Rear turn signal light: Ecu fuse: LED 12V 3.6W 15.0 A Meter lighting: Headlights fuse:...
  • Page 83 Speci cations Electric System Idle stepping motor Main relay Starter diode Gr/Y Front wheel speed sensor Fuse box Right Rear wheel speed sensor Left handle Fuel Rear brake Side stand Light Starter relay handle Caution pump switch switch Flasher Key switch switch switch Ignition...
  • Page 84 These identi cation numbers are needed when registering the vehicle with the au- thorities in your area and when ordering spare parts from a Benelli dealer. VEHICLE IDENTIFICATION NUMBER: The identi cation number of the vehicle is The engine serial number is stamped on punched on the steering head;...
  • Page 85 Record the information on this label in the space provided. This informa- Benelli will not disclose this data to a third tion will be needed when ordering party except: • With the consent of the vehicle ow- spare parts from a Benelli dealer.
  • Page 86 Regular maintenance coupons COUPON N. 1 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
  • Page 87 Regular maintenance coupons COUPON N. 2 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
  • Page 88 Regular maintenance coupons COUPON N. 3 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
  • Page 89 Regular maintenance coupons COUPON N. 4 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
  • Page 90 Regular maintenance coupons COUPON N. 5 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
  • Page 91 B000094212000...
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