Honeywell S3KXSA1SS Technical Manual

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Technical Manual

Series 3000 MkII

Gas Detector

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Summary of Contents for Honeywell S3KXSA1SS

Page 1 Technical Manual Series 3000 MkII Gas Detector...
Page 2 Disposal should be according to local waste management requirements and environmental legislation. Alternatively, sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal. Electrochemical cells should NOT be incinerated as they may emit toxic fumes.
Page 3 S3KMKIIMAN_MAN0878_Issue 8_08/2015 2. Information Honeywell Analytics can take no responsibility for installation and / or use of its equipment if this is not done in accordance with the appropriate issue and / or amendment of the Operating Manual. The reader of this Operating Manual should ensure that it is appropriate in all details for the exact equipment to be installed and / or operated.
Page 4 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 3. Table of contents Safety Information Table of contents Introduction Product overview Transmitter Smart sensor Accessories 4.4.1 Pipe mounting bracket 4.4.2 Sunshade / Deluge Protection 4.4.3 Remote sensor mounting kit 4.4.4 Duct mounting kit 4.4.5 Calibration gas flow housing 4.4.6 Collecting cone Installation...
Page 5 A remote sensor mounting kit allows the sensor to be mounted up to 50 feet (15 meters) from the explosion proof transmitter housing. The output from the transmitter is an industry standard 2 wire 4-20mA loop (sink) suitable for connection to a wide range Honeywell Analytics or 3rd party control equipment / PLCs. 4.1 Product overview The Series 3000 MkII detector comprises of the main parts shown below.
Page 6 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 The cover can be unscrewed to allow removal of the display module. Beneath the display module is the terminal module and IS barrier where all electrical connections to the detector are made. Electrical connections are made via 2 x M20 cable entries or 2 x 3/4"NPT conduit entries (certification dependent).
Page 7 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 Note: The spigot on the side of the weatherproof cover is supplied for bump test purposes only (see section 14.1 for further details). 4.4.6 Collecting cone The collecting cone (part number S3KCC) can be used to assist in the detection of ‘non-sticky’ gases that are lighter air (i.e.
Page 8 Alternatively, sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal. Electrochemical cells should NOT be incinerated as they may emit toxic fumes. All cable entry devices and blanking elements shall be certified in type of explosion protection flameproof enclosure “d”, suitable for the conditions of use and correctly...
Page 9 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 5.1 Mounting and location of detectors Caution: The location of the detectors should be made in accordance with any relevant local and national legislation, standards or codes of practice. Always replace detectors with a detector of the same type. The detector should be mounted where the gas is most likely to be present.
Page 10 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 164mm (6.4”) 108mm (4.2”) 99mm (3.9”) Diagram 5: Pipe Mounting Outline Dimensions 99mm (3.9”) 164mm (6.4”) Diagram 6: Wall Mounting Outline Dimensions...
Page 11 At the end of their working life, sensors must be disposed of in an environmentally safe manner. Disposal should be according to local waste management requirements and environmental legislation. Alternatively, sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal.
Page 12 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 6.1 Detector wiring schematic Caution: All electrical connections should be made in accordance with any relevant local or national legislation, standards or codes of practice. Detector Supply V • 17Vdc (+/-10%) < V <...
Page 13 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 6.3 Terminal connections All electrical connections are made at the terminal module. To access the terminal module follow the procedure below: 1. Remove the detector’s cover by unscrewing it in a counter-clockwise direction. 2.
Page 14 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 When all electrical connections have been made, refit the display module and cover using the procedure below: 1. Ensure that none of the wires in the terminal area may cause an obstruction. 2. Align the display module plug with the socket on the terminal module. 3.
Page 15 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 7. First time switch on After mounting and wiring the transmitter, the plug in sensor should be fitted and the installation visually and electrically tested as below. WARNING Prior to carrying out any work ensure local and site procedures are followed.
Page 16 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 8. Magnetic switch activation Series 3000 MkII uses magnetic switches to enable non-intrusive operation. To activate a magnetic switch, hold the magnet up to the glass window directly over the magnetic switch area. The switch is activated when you then remove the magnet.
Page 17 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 8.1 Default configuration Series 3000 MkII detectors are supplied with a default configuration as shown below. The settings for full scale range, calibration gas level, calibration interval, inhibit current & timeout and access password can be changed to suit individual applications.
Page 18 If no residual gas is present then the background air can be used to perform the zero calibration. Contact your Honeywell Analytics representative for details of suitable calibration kits. To calibrate the detector follow the procedure below.
Page 19 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 4. Put the magnet over the ‘’ switch and remove to enter the Calibration menu. 5. The display will show the current gas reading, ‘ZEro’ and the ‘ ’ icon flashes. 6. When the zero gas reading is stable use ‘ to confirm zero calibration. 7.
Page 20 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 Display in turn Display in turn Display in turn Toggle by Up/Down Key Toggle by Up/Down Key Toggle by Up/Down Key Display in turn Toggle by Up/Down Key Display in turn Toggle by Up/Down Key 17.
Page 21 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 8.2.2 Zeroing and span calibration of Hydrogen Sulfide sensors Hydrogen Sulfide sensors can be affected by extreme humidity changes. A sudden increase in ambient humidity can result in a short-term positive drift in the instrument’s reading. A sudden decrease in ambient humidity can result in a short-term negative drift in the instrument’s reading.
Page 22 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 9. Display and user interface The display module comprises of an LCD and 3 magnetic user interface switches. The three switches (‘▲’ UP, ‘▼’ DOWN and ‘’ MENU / ENTER) are located above and below the LCD display as shown below: Calibration Icon Magnetic Test Pass Icon...
Page 23 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 Inhibit icon ( The inhibit icon displayed when in the configure inhibit, bump test and force current menu modes. Warning / Fault icon ( The warning / fault icon is displayed if a warning or fault is detected and if a zero or span calibration fails. Test Pass icon ( ) The test pass icon is displayed after a successful zero / span calibration.
Page 24 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 10. Monitoring mode After power up and successful completion of the start up routine the detector will enter monitoring mode. The detector display shows gas type and measuring units that it is configured for and the current gas reading (e.g.
Page 25 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 5_07/2013 12.1 Menu mode operation table Menu mode allows the user to perform calibration and configure parameters such as full scale range, calibration gas level, calibration interval, inhibit current & timeout and set a password. To activate menu mode hold the magnet over the MENU/ENTER switch for at least 5 seconds and then remove.
Page 26 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 13. Detector fault / warning message display The table below shows the warning / fault codes, their meaning and recommended action. Warning / Fault Description Action Code Warnings Sensor operating temperature limits Use ‘’ to clear when within limits exceeded.
Page 27 Note: It is recommended that the system is visually and functionally checked regularly to ensure correct operation. The frequency of the checks should be determined subject to particular site conditions. As a guide Honeywell Analytics recommend the following checks and frequency. Frequency...
Page 28 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 14.2 Detector operational life Typical life of a toxic gas sensor is dependant on the application, frequency and amount of gas exposure. Under normal conditions (3 monthly visual inspection and 6 monthly test/re-calibration) the toxic sensor has an expected life equal to or greater than the lifetime as listed below: 18 months for chlorine, chlorine dioxide and fluorine sensors.
Page 29 Disposal should be according to local waste management requirements and environmental legislation. Alternatively, sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal. Sensors should NOT be incinerated as they may emit toxic fumes.
Page 30 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 Transmitter Old Sensor New Sensor Sensor Retainer & Locking Screw Diagram 13: Replacing Plug In Sensor...
Page 31 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 15.2 Serviceable sensor cell replacement Caution: For toxic sensors, remove the shorting clip from the bottom of the sensor prior to installation. For O2 sensor, there is no shorting clip provided. Caution: There are two types of sensor cap – teflon coated (black) and stainless steel. Ensure that a teflon coated sensor cap is refitted for S3KXSF1SS (HF), XSR1SS (HCl) and XSU1SS (F2) cells.
Page 32 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 16. Remote sensor mounting kit installation details Cautions: Take care not to cut the cable too short. Once cut, additional lengths of cable cannot be added as this will invalidate the I.S certification. We also recommend that a loop of cable is made at the junction box to allow slack for any future re-termination.
Page 33 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 8. Make the wiring connections as shown. 9. Fit the terminal box lid. 10. Plug the sensor into the socket at the bottom of the terminal box. 11. Fit the sensor retainer, tighten the locking screw and fit the weather proof cover. 12.
Page 34 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 17. General specifications Series 3000 MkII Detector Rugged and reliable gas detector for the protection of personnel from toxic and oxygen gas hazards. Suitable for use in European Zone 1 or 2 or 21 or 22 hazardous areas and North American Division 1 or 2 areas. Detectable Gases &...
Page 35 S3KXSG2SS Hydrogen 0-9,999ppm S3KXSR1SS Hydrogen Chloride 0-10.0ppm (10.0 to 20.0ppm, 1.0ppm) S3KXSY1SS Hydrogen Cyanide 0-30.0ppm S3KXSF1SS Hydrogen Fluoride 0-12.0ppm S3KXSA1SS Ammonia 0-200ppm (50 to 200ppm, 50ppm) S3KXSA2SS Ammonia 0-1000ppm (200 to 1000ppm, 50ppm) S3KXSP1SS Phosphine 0-1.20ppm S3KXSU1SS Fluorine 0-4.00ppm S3KXSE1SS Ethylene Oxide 0-25.0ppm (20.0 to 50.0ppm, 5.0ppm)
Page 36 Defective goods must be returned to Honeywell Analytics premises accompanied by a detailed description of any issue. Where return of goods is not practicable Honeywell Analytics reserves the right to charge for any site attendance where any fault is not found with the equipment. Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party.
Page 37 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 20. EC Declaration of Conformity A full EC declaration of conformity is available on the CD accompanying the product. This document lists the European Standards with which the Series 3000 MKII complies.
Page 38 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 21. Certification The Series 3000 MkII main unit is available in 6 versions: ATEX/IECEx approved version (Aluminium version part number S3KAL2, Stainless Steel version part number S3KAS2) and UL/CSA approved version (Aluminium version part number S3KUL2, Stainless Steel version part number S3KUS2) and Inmetro approved version (Aluminium version part number S3KNL2, Stainless Steel version part number S3KNS2).
Page 39 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 21.1 UL/CSA control drawing...
Page 40 SERIES 3000 MKII TECHNICAL MANUAL S3KMKIIMAN_MAN0878_Issue 8_08/2015 21.2 Sensor Cartridge and Remote Sensor Accessory control drawing...
Page 41 S3KMKIIMAN_MAN0878_Issue 8_08/2015 21.3 Main unit UL/CSA hazardous area nameplate Honeywell Series 3000 MkII Honeywell Analytics Ltd. Poole, Dorset, UK BH17 0RZ Gas Detector for use in Haz. Loc. as to Fire, Electrical Shock and Explosion Hazards Only. Associated Apparatus - Read manual and install as per Control Dwg 3000E3160.
Page 42 J.Y.JIN Honeywell Model # S3KRMK Remote Sensor Accessory Honeywell Inc. Miramar, FL, USA 33025 (optional) Honeywell Analytics Ltd, Poole, Dorset, UK BH17 0RZ GAS DETECTOR FOR USE IN HAZARDOUS LOCATIONS ONLY AS TO INTRINSIC SAFETY Honeywell Model # S3KRMK Remote Sen Intrinsically Safe for use in Class I, Division 1, Groups A, B, Honeywell Inc.

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