MK Welding STICK 160 PFC User Manual

Mma welding inverter

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Bedienungsanleitung

STICK 160 PFC / 200 PFC

MMA Schweißinverter / MMA Welding Inverter

IMPORTANT: Read this Owner's Manual Completely before attempting to use this

equipment. Save this manual and keep it handy for quick reference. Pay particular

attention to the safety instructions we have provided for your protection. Contact your

distributor if you do not fully understand this manual.

User Manual

1.0001.0055-E

V1.0.20

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Summary of Contents for MK Welding STICK 160 PFC

Page 1 Bedienungsanleitung User Manual STICK 160 PFC / 200 PFC MMA Schweißinverter / MMA Welding Inverter 1.0001.0055-E V1.0.20 IMPORTANT: Read this Owner’s Manual Completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
Page 2 Deutsch Beschreibung Einleitung………………………...1 Technische Daten……………..2 Stick 160PFC / 200PFC MMA ist ein Sicherheitsanweisung…………..2 professionelles digital gesteuertes tragbares Geräteübersicht………………..7 Kompaktschweißgerät, das für das Funktionsübersicht……………...7 hochwertige MMA- und WIG-Lift-Schweißen Schweiß Einstellungen…………8 entwickelt wurde. Es ist eine Prüfen und Warten….…………..10 Schweißstromquelle mit exzelenten Fehlerursachen –...
Page 3 Technische Daten Modell STICK 160 PFC STICK 200 PFC Parameter Netzspannung (V) 90V – 275V, 50/60Hz Max. Eingangsleistung (kW) Power Factor 0.99 0.99 Schweißstrom(A) 10～160 10～200 Max Leerlaufspannung (V) 14.5 14.5 Effizienz ％ ≥85％ ≥85％ 160A 160A 200A 200A Einschaltdauer (40°C, 10 Minuten)
Page 4 Brennbare Stoffe sind von der Schweißzone fernzuhalten. Sie könnten sich durch Funken und heiße Schlacke entzünden. Warnung: Brennbare Materialien entfernen. Heiße Metallteile und Schmelze abkühlen lassen. Entflammbare Bereiche zuerst entlüften. Keine Behälter schweißen die brennbare Materialien enthalten (auch keine Reste davon; Gefahr entflammbarer Gase!) Die Anlage nicht in Betrieb nehmen, wenn die Umgebungsluft explosiven Staub o.
Page 5 Die Strahlung des Lichtbogens kann zu Augenschäden und Hautverbrennungen führen. Deshalb sollte zum Schutz der Augen ein Schweißhelm verwendet werden. Die Haut muss durch geeignete Schutzbekleidung (Schweißerhandschuhe, Lederschürze, Sicherheits- Schuhe) geschützt werden. In der Nähe arbeitende Personen sind ebenfalls vor der Lichtbogenstrahlung zu schützen.
Page 6 Personen, die Herzschrittmacher oder Hörgeräte tragen, sollten sich vor Arbeiten in der Nähe der Maschinen, von einem Arzt beraten lassen. Achtung: Es ist möglich, dass im Bereich eines Krankenhauses oder ähnlichem durch den Betrieb der Anlage elektromedizinische, informationstechnische oder auch andere Geräte (EKG, PC, usw.) in ihrer Funktion beeinträchtigt werden können.
Page 7 Sicherheitshinweise: Ein Stromschlag kann töten. Installation / Service und Instandhaltung darf nur von Fachpersonal durchgeführt werden. Bevor das Gehäuse geöffnet wird muss das Gerat vom Netz getrennt, und seit mindestens 5 min ausgeschalten sein (damit die eingebauten Kondensatoren sich entladen können). Brennergarnitur in gepflegtem Zustand halten, dadurch wird die Gefahr eines Stromschlages vermieden.
Page 8 Geräteübersicht Abb.1 Minus Pol Bedienfeld Einstellregler Plus Pol Display Netzschalter Netz Kabel Funktionsübersicht Abb.2 1 Netzkontrollleuchte 6 ArcForce 2 Display N-Koder 3 Alarm Modus Auswahl 4 Stromeinstellung WIG Lift Modus 5 HotStart 10 V.R.D Modus 11 MMA Modus 7 DE...
Page 9 SOFT START HOT START [ % ] 0 - 10 ARC FORCE [ % ] 0 - 10 ANTI STICK V.R.D Generator Schweiß Einstellungen - Wählen Sie das gewünschte - HotStart: Die Einstellung HotStart ist im MMA Schweißverfahren mit dem Modus und V.R.D.
Page 10 Einschaltdauer Der Buchstabe "X" steht für Duty Cycle Daten: Stick 220 (Arbeitszyklus). Dies ist der Teil der Zeit, die ein Schweißgerät innerhalb eines bestimmten Zeitzyklus (10 Minuten) kontinuierlich mit seinem Nennausgangsstrom schweißen kann. Die Beziehung zwischen dem Arbeitszyklus „X“ und dem Ausgangsschweißstrom „I“ ist in der rechten Abbildung dargestellt.
Page 11 Prüfen und Warten Intervall Zu Prüfen Täglich - Das Netzkabel, Verbindungskabel auf Beschädigungen Prüfen. (bei defekt autorisiertes Fachpersonal kontaktieren). - Massekabel, Elektrodenhalter, WIG Brenner usw. auf Beschädigungen Prüfen und bei Bedarf wechseln. - Gerät auf äußere Beschädigungen Prüfen. - Ein/ Ausschalter auf Beschädigung Prüfen. (bei defekt autorisiertes Fachpersonal kontaktieren).
Page 12 Fehlersuche - Behebung Fehler Problem Lösung Der Lüfter ist durch einen Den Fremdkörper Wenn die Maschine Fremdkörper blockiert. entfernen. eingeschaltet ist, die Tauschen Sie den Lüfter Betriebsanzeige Der Lüftermotor ist aus. (Nur durch Leuchtet aber der Lüfter beschädigt. Fachpersonal) funktioniert nicht. Überprüfen Sie Wenn die Maschine Keine Strom.
Page 13 Ersatzteilliste Gehäuse Deckel Leistungsplatine Griff Diode IGBT Boden Front Panel Platine Lüfter Drehknopf Kabeltülle Bajonett Anschluss Netzschalter Gehäuse Vorderseite Gehäuse Rückseite 12 DE...
Page 14 Schematische Zeichnung 13 DE...
Page 15 CONTENT §1 Safety ..............................2 §1.1 Symbols Explanation ......................2 §1.2 Machine Operating warnings! ....................2 §1.3 EMC device classification ...................... 8 §1.4 EMC measure ......................... 9 §2 Overview............................10 §2.1 Features ..........................10 §2.2 Technical Data ........................10 §2.3 Brief Introduction ........................ 11 §2.4 Duty cycle and Over-heat ....................
Page 16 §1 Safety Welding and cutting equipment can be dangerous to both the operator and people in or near the surrounding working area, if the equipment is not correctly operated. Equipment must only be used under the strict and comprehensive observance of all relevant safety regulations.
Page 17 work circuit is electrically live whenever the output is on. The input power circuit and internal machine circuits are also live when power is on. In Mig/Mag welding, the wire, drive rollers, wire feed housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is dangerous.
Page 18 Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.  Do not breathe the smoke and gas generated whilst welding or cutting, keep your head out of the fumes. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone.
Page 19 SELF-PROTECTION  Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.  Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
Page 20 to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”.  Vent hollow castings or containers before heating, cutting or welding. They may explode. ...
Page 21 Gas Cylinders. Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Because gas cylinders are normally part of the welding process, be sure to treat them carefully. CYLINDERS can explode if damaged.  Protect gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames sparks, and arcs.
Page 22  Route the electrode and work cables together – Secure them with tape when possible.  All cables should be put away and far from the operator.  Never coil the power cable around your body.  Make sure welding machine and power cable to be far away from the operator as far as possible according to the actual circumstance.
Page 23 §1.4 EMC measure In the special situation, The specified area may be affected, the standard of radiation limit value has been complied with (eg: The device, which is easy effected by electromagnetism, is used at the installation location, or there is radio or TV near the installation location).
Page 24 Extremely low weight and versatility.  Generator friendly Designed to work with diesel generators and to avoid failures due to its voltage spikes. §2.2 Technical Data Models STICK 160 PFC STICK 200 PFC Parameters Single phase,160V-275V, 50/60Hz Input power (V)
Page 25 30% 160A 30% 160A 30% 200A 30% 200A Duty cycle（40℃ ，10 minutes），see 60% 120A 60% 120A 60% 145A 60% 145A § 3.2） 100% 90A 100% 90A 100% 110A 100% 110A Protection class IP23 Insulation class Cooling Dimensions Machine 325×140×240 （L×W×H）...
Page 26 work , etc. This machine has high duty cycle even in the 40℃, which can keep the continuous operation. The frame is Stability of the machine, which can keep working under high temperature and corrosion environment. §2.4 Duty cycle and Over-heat The letter “X”...
Page 27 Single-phase, Medium Medium Three-phase, AC Rectify Inverter frequency frequency Hall device 380V，50Hz transformer rectify 220V, 50Hz Current positive- feedback control §2.6 Volt-Ampere Characteristic ARC series of welding machines has excellent volt-ampere characteristic. Referring to the following graph. In MMA welding, the relation between the rated loading voltage U welding current I is as follows: When I...
Page 28 §3 Installation & Operation §3.1 Layout for the front and rear panel (1) “+” Output terminal. (2) “-” Output terminal. (3) Power input. (4) Power switch: control power through and break. 14 EN...
Page 29 §3.2 Installation for MMA Welding Connection of Output Cables Two sockets are available on this welding machine. For MMA welding the electrode holder is shown be connected to the positive socket, while the earth lead (work piece) is connected to the negative socket, this is known as DCEP. However various electrodes require a different polarity for optimum results and careful attention should be paid to the polarity, refer to the electrode manufacturers information for the correct polarity.
Page 30 (1) Connect the earth lead to “-”, tighten clockwise; (2) Connect the electrode lead to “+”, tighten clockwise; (3) Each machine is equipped with a power cable should be based on the input voltage welding power cable connected to the appropriate position, not to pick the wrong voltage; (4) With the corresponding input power supply terminal or socket good contact and prevent oxidation;...
Page 31 (6) After completion of welding the Power Source should be left turned ON for 2 to 3 minutes. This allows the fan to run and cool the internal components. (7) Switch the ON/OFF Switch (located on the rear panel) to the OFF position. NOTE: ...
Page 32 ●The arc is initiated by momentarily touching the electrode to the base metal. ●The heat of the arc melts the surface of the base metal to form a molten pool at the end of the electrode. ● The melted electrode metal is transferred across the arc into the molten pool and becomes the deposited weld metal.
Page 33 ● adding alloying elements. Covered electrodes serve many purposes in addition to filler metal tothe molten pool. These additional functions are provided mainly by the covering on the electrode. §3.5 MMA Welding Fundamentals §3.5.1 Electrode Selection As a general rule, the selection of an electrode is straight forward,in that it is only a matter of selecting an electrode of similar composition to the parent metal.
Page 34 undercut and burning through of the base metal and producing excessive spatter. Normal current for a particular job may be considered as the maximum, which can be used without burning through the work, over-heating the electrode or producing a rough spattered surface.The table shows current ranges generally recommended for a general purpose type 6013 electrode.
Page 35 contaminates. The type of joint will be determined by the chosen application. §3.6 MMA welding trouble shooting The following chart addresses some of the common problems of MMA welding. In all cases of equipment malfunction, the manufacturer’s recommendations should be strictly adhered to and followed.
Page 36 Use two hands where possible Uneven weld Unsteady hand, wavering to steady up, practise your appearance hand technique Reduce the amperage or use a Excessive heat input smaller electrode Use the correct welding Distortion − Poor welding technique technique or seek assistance for movement of the correct technique base metal...
Page 37 ▲When power switch shuts off protectively because of failure. Don’t restart it until problem is resolved. Otherwise, the range of problem will be extended. ▲In case of problems, contact your local dealer if no authorized maintenance staff is available! §4 Maintenance & Troubleshooting §4.1 Maintenance In order to guarantee safe and proper operation of welding machines, they must be maintained regularly.
Page 38 Date Maintenance items Observe that the knobs and switches in the front and at the back of arc welding machine are flexible and put correctly in place. If any knob has not been put correctly in place, please correct. If you can't correct or fix the knob, please replace immediately;...
Page 39 §4.2 Troubleshooting  Before the welding machines are dispatched from the factory, they have already been tested and calibrated accurately. It is forbidden for anyone who is not authorized by our company to do any change to the equipment!  Maintenance course must be operated carefully. If any wire becomes flexible or is misplaced, it maybe potential danger to user! ...
Page 40 The plug loosen or connect Check and tighten the not well plug Not easy to start arc in the welding, or easy to Oil or dust covered the Check and clear out cause sticking workpiece The arc is not stable in The arc force is too small Increase the arc force the welding process...
Page 41 §4.3 Electrical schematic drawing 27 EN...
Page 42 EU-Konformitätserklärung EU-Konformitätserklärung Name des Hersteller / Inverkehrbringer: MK Trade GmbH Anschrift des Hersteller / Inverkehrbringer: Radlpaßstraße 21 A-8551 Wies Produkt Marke: MK Welding Produkt Gruppe: Schweißen Produkt Type: Elektrodenschweißgerät Bezeichnung des Produktes: Stick 200 PFC Seriennummer*: 1.0001.0055-E_____________________ Baujahr*: 20_________ (Ersichtlich anhand der Seriennummer) * anhand des Typenschildes am Gerät Auszufüllen...

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Stick 200 pfc