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Endress+Hauser NRF 590 Operating Instructions Manual
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Endress+Hauser NRF 590 Operating Instructions Manual

Tank side monitor
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BA 256F/00/en/02.03
52013355
Valid as of software version:
V 01.04.06
Tank Side Monitor
NRF 590
Operating Instructions

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Summary of Contents for Endress+Hauser NRF 590

  • Page 1 Tank Side Monitor BA 256F/00/en/02.03 52013355 NRF 590 Valid as of software version: V 01.04.06 Operating Instructions...
  • Page 2 Data Flow and Basic Calibration of the Tank Side Monitor Tank Side Monitor NRF 590 Data Flow and Basic Calibration of the Tank Side Monitor Step 1. Link the connected HART sensors to the Tank Side Monitor • This is performed in the "HART scanner" (17) function group, see Page 39.
  • Page 3 Software history ..... . . 62 Post-installation check ....16 Contact addresses for Endress+Hauser ..62 Wiring .
  • Page 4 Safety instructions Designated use The Tank Side Monitor NRF 590 is a monitoring unit for use with the Endress+Hauser Micropilot M and Micropilot S-series radars and other HART compatible devices. Mounted at the tank side, the NRF 590 provides indication of measured data, allows configuration and supplies intrinsically safe (i.s.) power to the connected sensors on the...
  • Page 5 Tank Side Monitor NRF 590 1 Safety instructions 1.4. Return The following procedures must be carried out before a transmitter is sent to Endress+Hauser for repair: • Always enclose a duly completed "Declaration of Contamination" form. Only then can Endress +Hauser transport, examine and repair a returned device.
  • Page 6 1 Safety instructions Tank Side Monitor NRF 590 1.5. Notes on safety conventions and symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin.
  • Page 7 Certification no. Year of constr. Tank-Nr. Tank-no. Umgeb./Environm. °C Information on the NMi type plate for custody transfer applications of the Tank Side Monitor NRF 590 Hersteller / Producer : ENDRESS+HAUSER TANK SIDE MONITOR NRF 590 Baujahr 4.461 Year of constr.
  • Page 8 2 Identification Tank Side Monitor NRF 590 2.1.2 Ordering structure Tank Side Monitor NRF 590 Certificates A For non-hazardous areas K TIIS EEx d (ia) IIC T4 (in preparation) S FM XP-Cl.I, Div 1, Gr. A-D U CSA XP-Cl. I, Div 1, Gr. A-D...
  • Page 9 Tank Side Monitor NRF 590 2 Identification Gland/Entry - IS compartment M25x1.5 glands, 13...18mm, intrinsically safe compartment G 1/2" entries, intrinsically safe compartment 1/2" NPT entries, intrinsically safe compartment intrinsically safe compartment Special version Custody transfer approvals A NMi type approval G PTB type approval N Custody transfer approval not sel.
  • Page 10 "Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures". The instrument described in this manual thus complies with the statutory requirements of the EG directives. Endress+Hauser confirms the suc- cessful testing of the instrument by affixing to it the CE mark.
  • Page 11 Tank Side Monitor NRF 590 3 Installation Installation Incoming acceptance, transport, storage 3.1.1 Incoming acceptance Check the packing and contents for any signs of damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order.
  • Page 12 3 Installation Tank Side Monitor NRF 590 3.2. Installation conditions 3.2.1 Dimensions Endress+Hauser...
  • Page 13 Tank Side Monitor NRF 590 3 Installation 3.3. Installation instructions 3.3.1 Wall mounting The wall mounting set for the Tank Side Monitor is delivered as standard. A special mounting set for rail mounting can be provided. (Order No.: 52013134) "...
  • Page 14 3 Installation Tank Side Monitor NRF 590 3.3.2 Rail mounting Rail mounting kit (Order No.: 52013134) Ø3.5" (90 mm) maximum Endress+Hauser...
  • Page 15 For adequate/proper operation of the NRF 590 lightning protection and intrinsic safety barriers, a ground strap must be attached to the NRF 590. Grounding through mounting kits or pipe coupling is not adequate.
  • Page 16 3 Installation Tank Side Monitor NRF 590 3.3.5 Rotating the local display Warning! Danger from electrical shock! Switch off power supply before opening the housing. Using a 3 mm (7/64”) Allen wrench, losen the safety pin for the display lid.
  • Page 17 Tank Side Monitor NRF 590 4 Wiring Wiring Quick wiring guide Endress+Hauser...
  • Page 18 4 Wiring Tank Side Monitor NRF 590 Wiring the instrument 4.2.1 Non-i.s. terminal compartment Note! If more than one NRF is connected to a computer (e.g. RTU or PC) it is recommended not to ground the screening of the signal cables at the NRF‘s. Instead grounding should take place centrally at the computer.
  • Page 19 Tank Side Monitor NRF 590 4 Wiring Wiring to non-i.s. terminal board Power NRF 590 non-i.s. supply terminal board (Modbus version) A1/+ Digital I/O - A2/- Digital I/O - B1/+ Digital I/O - B2/- Digital I/O - Field protocol (see position 20 of product structure) L&J Tank-...
  • Page 20 4 Wiring Tank Side Monitor NRF 590 Power supply The Tank Side Monitor can be AC or DC supplied, depending on the installed power supply board. The AC supply needs to be connected to the terminals marked L/+ (Line) and N/- (Neutral), corresponding with the phase/line and neutral wire. DC supply can be connected to the same terminals, for which it is suggested to connect the positive (+) to the terminal marked (L/+), and the negative to the terminal marked (N/-).
  • Page 21 Tank Side Monitor NRF 590 4 Wiring 4.2.2 i.s. terminal compartment Grounds service plug Note! The screenings of the signal cables of all connected HART sensors should be grounded centrally at the NRF. For this purpose two grounding terminals are provided in the i.s.
  • Page 22 4 Wiring Tank Side Monitor NRF 590 Wiring to i.s. terminal board + RTD drive + RTD sense - RTD sense - RTD drive OPT1 i.s. 0V OPT2 4...20 mA input OPT3 i.s. 0V OPT4 i.s. +24V + Hart comm.
  • Page 23 Tank Side Monitor NRF 590 4 Wiring Spot RTD A spot RTD can be connected to the NRF 590 if the option is installed. For 4-wire connection, the RTD must be connected to the 4 available terminals marked D+, S+, S- and D-. For 3-wire connection, the RTD should be connected to the same 4 terminals.
  • Page 24 4 Wiring Tank Side Monitor NRF 590 HART sensors HART sensors (such as Micropilot S) can be connected to the Tank Side Monitor in a hazardous area. In this case it is recommended that you ground the cable screen centrally at the Tank Side Monitor and connect all devices to the same potential matching line (PML).
  • Page 25 Modbus communication board. This adjustment will terminate the Modbus communication line and allow for correct operation. Note! Make sure that no power is being supplied to the NRF 590 before accessing the elec- tronics compartment. To access the Modbus communication board: Unscrew the display lid.
  • Page 26 4 Wiring Tank Side Monitor NRF 590 Post-connection check After connecting all sensors to the Tank Side Monitor, perform the following checks: • Is the terminal allocation correct? (See pages , 18 through , 26) • Is the ground wire connected? •...
  • Page 27 Tank Side Monitor NRF 590 5 Operation Operation Quick operation guide Endress+Hauser...
  • Page 28 5 Operation Tank Side Monitor NRF 590 5.1.1 General structure of the operating menu The operating menu is made up of three levels: • Group Selection (00, 01, 03,...,18, 19): The individual operating options of the instrument are split up into different function groups.
  • Page 29 Tank Side Monitor NRF 590 5 Operation 5.1.2 Identifying the functions The two digits identify the function group: • TSM Parameters (00) • TSM Diagnostics (01) • FMR Radar (06) The last three digits indicate the individual functions within the function group: •...
  • Page 30 5 Operation Tank Side Monitor NRF 590 5.2. Display and operating elements 5.2.1 Display Liquid crystal display (LCD): Four lines with 20 characters each. Display contrast adjustable through key combina- tion (refer to “Key assignment” on page 32). Endress+Hauser...
  • Page 31 Tank Side Monitor NRF 590 5 Operation Measured values Elements of measured value display Primary Display Bargraph and Alarm Status of value Symbols shown in Primary Display Bargraph and Input/Output Alarm Status of value Modules shown in Secondary Display Secondary Display...
  • Page 32 5 Operation Tank Side Monitor NRF 590 5.2.2 Display symbols The following table describes the symbols that appear on the liquid crystal display: Symbol on the display Unlocked Input and Input and Communi- High and Low and Not Valod Meaning...
  • Page 33 Tank Side Monitor NRF 590 5 Operation 5.3. Local operation 5.3.1 Unlocking and locking of the configuration mode There are three different ways in which the device can be unlocked: • If an attempt is made to edit a function when the instrument is locked, the user is auto- matically requested to enter the Access Code in order to unlock the instrument.
  • Page 34 5 Operation Tank Side Monitor NRF 590 W&M Seal: Behind the display is a hardware locking switch. When in the locked position, the Weights & Measures parameters are locked. On the Measured Level screen and on all W&M parameter screens, the locked position is designated by the lock symbol and can only be unlocked again via the hardware switch.
  • Page 35 Tank Side Monitor NRF 590 5 Operation 5.3.2 Factory settings (Reset) " Caution! A factory reset sets the instrument back to the factory settings. Generally, you should perform a basic setup again following a factory reset. Note! After a factory reset, you must re-enter the Access code in order to edit parameters.
  • Page 36 5.4. ToF Tool operating program The ToF Tool is a graphical operating software for instruments from Endress+Hauser. It is used to support commissioning, securing of data, signal analysis and documentation of the instruments. It is compatible with the following operating systems: Win95, Win98, WinNT4.0, Win2000 and WinXP.
  • Page 37 Tank Side Monitor NRF 590 6 Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist “Post installation check” (See Page , 16) • Checklist “Post connection check” (See Page , 26) Commissioning 6.2.1...
  • Page 38 6 Commissioning Tank Side Monitor NRF 590 6.3. Basic setup with local display Warning! IF MULTIPLE HART DEVICES ARE CONNECTED, THEIR ADDRESSES SHOULD NOT BE SET TO ‘0’ (ZERO) AS THEN THE HART DEVICE MIGHT BE IN ANALOG (4 - 20 MA) MODE, WHICH COULD RESULT IN OVERLOADING THE MAXIMUM CURRENT FOR THE HART LOOP.
  • Page 39 Tank Side Monitor NRF 590 6 Commissioning 6.3.1 Function group “HART Scanner” (17) ⇒ Once you verify that all sensors are working, you can start configuring the HART scan- ner. Press to go to Group Selection Select “HART Scanner” (17) by pressing...
  • Page 40 6 Commissioning Tank Side Monitor NRF 590 6.3.2 Function group “Tank Parameters” (15) ⇒ Link sensor data to TSM The HART scanner can now retrieve the data from the scanner. The next step is to link the sensor data to datapoints internal to the TSM. This is necessary in order to determine what exactly is being measured (e.g.
  • Page 41 Tank Side Monitor NRF 590 6 Commissioning Data points available include: • LevelRef (15130) • TempRef (15131) • WaterRef (15132) • P1 (Bot) Ref (15133) • ..Note! If the data read from the parameter specified by the reference points is in different engi- neering units than the TSM Units, the data will be converted to the units specified by the TSM.
  • Page 42 6 Commissioning Tank Side Monitor NRF 590 Tank calculations When the sensor have been linked to the internal data points of the Tank Side Monitor, they can be used for the following tank calculations: • Hydrostatic tank deformation • Hydrostatic tank gauging •...
  • Page 43 Tank Side Monitor NRF 590 6 Commissioning 6.3.3 Display Configuration ⇒ The TSM allows you to modify or customize various display settings to meet your spe- cific needs. Functions that can be configured include: • Tag (00117) • Sec. Display 1 - 4 (00126 - 00129) •...
  • Page 44 6 Commissioning Tank Side Monitor NRF 590 FOR THE FOLLOWING INPUTS AND OUTPUTS, PLEASE DO THE FOLLOWING: Please refer to the proper manual for setup of the device. Confirm that the device is connected to the TSM. Once the TSM is setup, confirm that the device is displaying correct data.
  • Page 45 Tank Side Monitor NRF 590 6 Commissioning 6.3.5 Function group “NMT Prothermo” (07) ⇒ The NMT Prothermo function group provides an interface to the Sakura Endress NMT535 Prothermo temperature transmitter. This function provides average tempera- ture and individual temperature element data. Other information, such as point and transmitter status, is also available in this function block.
  • Page 46 6 Commissioning Tank Side Monitor NRF 590 6.3.7 Function group “RTD Temp” (09) ⇒ A spot temperature device can be setup via the TSM or ToF tool. The RTD Temp function group interfaces to 3-wire and 4 wire RTDs. Note! Please refer to the temperature device operating manual for specific instructions on configuration.
  • Page 47 Note! Exact functionality depends also on the choice of field protocol and capabilities of the host computer. Consult your Endress+Hauser representative for advice. The following functions can be setup via the TSM: • Tag (11n08) •...
  • Page 48 6 Commissioning Tank Side Monitor NRF 590 6.3.10 Function group “Analog Input”(12) - non-i.s. ⇒ Depending on the type of installed communication board (position 20 in Product code), the TSM can have an additional non-i.s. analog 4-20 mA input and/or analog 4-20 mA output.
  • Page 49 Tank Side Monitor NRF 590 6 Commissioning 6.3.11 Function group “Analog Output” (13) ⇒ The Analog Output function group interfaces to analog output devices, such as valve position controllers, panel displays and analog inputs to other systems such as PLCs or DCSs.
  • Page 50 6 Commissioning Tank Side Monitor NRF 590 6.3.12 Function group “Analog Alarm” (14) - 1, 2 and 3 ⇒ Note! The Group "Analog Alarm3" is only available if you are using the V1 protocol. The Analog alarm function monitors a floating point value (e.g. Point of reference) from a specified tank sensor.
  • Page 51 Tank Side Monitor NRF 590 6 Commissioning WM 550 communication protocol Whessoe WM 550 protocol supports four alarm bits - HiHi, High, Low, LoLo. These alarm bits are mapped to Analog Alarm #1 or external contact inputs (discrete inputs). There are two contact inputs that can activate any of the four alarm bits. In the WM 550 parameter group, the user can link data from Analog Alarm #1 or an input switch con- nection to the alarm bits.
  • Page 52 6 Commissioning Tank Side Monitor NRF 590 6.3.13 Function group “HART Settings” (16) ⇒ The TSM HART settings provide information for the communications between the TSM and HART masters, such as the Time-of-Flight (ToF) tool. The following function can be setup via the TSM: •...
  • Page 53 Tank Side Monitor NRF 590 6 Commissioning The following communication protocols provide dynamic and statical information for the communication between the TSM and the specified gateway masters. 6.3.14 Function group “Modbus Settings” (19) ⇒ The following functions can be setup via the TSM: •...
  • Page 54 6 Commissioning Tank Side Monitor NRF 590 6.3.16 Function group “Mark/Space Gateway” (21) ⇒ The following functions can be setup via the TSM: • ID (21111) • DevType (21112) • Speed Mode (21113) • Data Mode (21114) • Temp Offset Mode (21115) 6.3.17 Function group “L&J Tankway”...
  • Page 55 Tank Side Monitor NRF 590 6 Commissioning 6.3.19 Function group “V1 Params” (24) ⇒ The following functions can be setup via the TSM: • ID (24111) • Protocol (24112) • Line R (24113) • No1 Alarm Kind (24114) • No2 Alarm Kind (24115) •...
  • Page 56 6 Commissioning Tank Side Monitor NRF 590 6.4. Basic setup with ToF Tool Connecting the ToF tool Before starting the ToF tool operating program, do the following: Disable HART Scanner on the TSM (see page 39 to access HART Scanner).
  • Page 57 Tank Side Monitor NRF 590 6 Commissioning To carry out the basic setup with the ToF Tool operating program, proceed as follows: • Start the ToF Tool operating program and establish a connection • Scan HART bus for connected devices.
  • Page 58 7 Maintenance Tank Side Monitor NRF 590 Maintenance The Tank Side Monitor NRF 590 requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.
  • Page 59 Tank Side Monitor NRF 590 8 Accessories Accessories Rail mounting kit Order Number Rail mounting kit 52013134 For rail mounting the Tank Side Monitor to vertical or horizontal pipe. Endress+Hauser...
  • Page 60 They contain the related replacement instructions. Spare parts which you can order from Endress+Hauser for the Tank Side Monitor are shown with their order numbers in the diagram below. For more information on service and spare parts, contact the Service Department at Endress+Hauser.
  • Page 61 Tank Side Monitor NRF 590 9 Trouble shooting Discrete I/O modules Order Number I/O modules 52012955 AC input modules, 90 - 140 V 52012956 AC input modules, 180 - 250 V 52012957 DC input modules, 3 - 32 V 52012958...
  • Page 62 Tank Side Monitor NRF 590 9.2. Return If you need to send the instrument back to Endress+Hauser for repair, please send a completed copy of the form printed on the last page. • An exact description of the application. • The chemical and physical characteristics of the product.
  • Page 63 Tank Side Monitor NRF 590 10 Technical data Technical data 10.1 Technical data at a glance Display/programming Display Graphical backlit LCD display, 128 x 64 pixels Programming Via three IR-optical keys or remote via RTU 8130 or FuelsManager Power supply AC power supply 65...240 V...
  • Page 64 11 Appendix Tank Side Monitor NRF 590 Appendix 11.1 Description of functions A detailed description of the function groups, functions and parameters is given in the documentation “Description of Instrument Functions” for the Tank Side Monitor NRF 590, BA 257...
  • Page 65 The NRF 590 is typically installed at the bottom of the tank and interfaces up to 6 HART sensors installed on the same tank. The device was developed primarily for interfacing with the Micropilot M-series radar for inventory control and the high-accuracy Micropilot S-series radar for custody transfer applications.
  • Page 66 11 Appendix Tank Side Monitor NRF 590 Micropilot Prothermo NMT 535 FuelsManager software HART 4 wire Intrinsically safe (i.s.) Power Tank Side Monitor NRF 590 Host communication Pressure Power (AC/DC) Proservo NMS 53x Prothermo NMT 535 Field RTU 8130 communications...
  • Page 67 Tank Side Monitor NRF 590 11 Appendix Declaration of contamination Dear costumer, Because of legal determinations and for the safety of our employes and operating equipment we need this “Declaration of contamination” with your signature before your order can be handled. Please put the completely filled in declaration to the instrument and to the shipping documents in any case.
  • Page 68 Tel. (011) 50313455, Fax (011) 50313067 Tel. (2) 3723601-05, Fax (2) 4121944 Belarus Belorgsintez Poland Canada Singapore Minsk Endress+Hauser Polska Sp. z o.o. Endress+Hauser Ltd. Endress+Hauser (S.E.A.) Pte., Ltd. Tel. (0172) 508473, Fax (0172) 508583 Wroclaw Burlington, Ontario Singapore Tel. (022) 7803723, Fax (022) 7803760 Tel.