Hedson IRT PowerCure Instruction Manual

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IRT POWERCURE

Installation Manual

PowerCure Installation manual (Original)

701001 EN

Rev: 13

Page:1/37

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Summary of Contents for Hedson IRT PowerCure

Page 1 IRT POWERCURE Installation Manual PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:1/37...
Page 2 Content IRT PowerCure ............................... 1 Content ................................2 1 Introduction .............................. 4 2 Layout/naming of components ......................4 3 Dimensions and weights ......................... 4 4 Before you begin ............................. 4 4.1 Tools for installation ......................... 5 4.2 Storage .............................. 5 5 The content of delivery ..........................
Page 3 7.7 Adjust the parking sensors on the side rails ................23 7.8 Remount all cover plates....................... 23 7.9 Mount and adjust roller door limit switches parking garage for arch ........24 7.10 Emergency stop and entry door switches ................... 25 8 Operator panel settings at installation ....................
Page 4 Introduction This manual is intended to aid the installation of IRT PowerCure. Installation should only be carried out by qualified service personnel, who shall be educated on the IRT products. Although every effort has been made to ensure that the following information is accurate, it is only intended to help the installation personnel rather than direct them in their every step.
Page 5 The PowerCure equipment is designed to withstand temperatures up to 70°C. (Ambient temperature during operation shall be 40°C max.) Please make sure the booth temperature limiter is adjusted accordingly. 4.1 Tools for installation The following tools are needed for the installation: Tool Size Socket wrench kit...
Page 6 Mechanical installation 6.1 Prepare the installation site If the PowerCure shall be parked behind a roller door: Prepare an opening for the rails in the wall between the spray area and the parking area (see picture). *Top side rail PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:6/37...
Page 7 6.2 Installing of wall brackets for the side rails PLEASE NOTE! • As the profile is not symmetrical, the side rail must be pointed in towards the work area in the manner illustrated in the figure. • Side rail with power (integrated power supply) should be mounted on the side where incoming power is routed.
Page 8 6.3 Joining of rails Joining of side rails is done, when they are mounted to the brackets on the wall. 6.3.1 Joining of bus bar inside current carrying side rail Check the copper pins used to join the electric bus bars. Check that the insulation plate over the electric rails provides the copper pins with complete protection.
Page 9 6.3.3 Installing labyrinth seal Mount the labyrinth seal as per figure in order to provide the conductor rail with optimum protection. Cut the seal so that it covers the entire length of the rail. A cutout for side rails pin is made with hacksaw. Make three cuts and then waggle using pliers to loosen the part.
Page 10 6.4 Arch installation 6.4.1 Installing the top section The top section is delivered assembled and fits directly on the carriages of the side rails. Note the marking “P” pointing out parking garage direction. Remove the covers over the wing turning motors (marked with arrows above). Remove also the covers at both ends of the arms.
Page 11 6.4.2 Installing the wings of the PowerCure The wings are marked on the packaging “R” and “L” for right and left installation. Ensure that the shafts of the wings and bearings (lower and upper) in the top section are not damaged.
Page 12 Fastening screws Sensor holder Mount the sensor holder to align sensors with the holes in the turning actuator. Adjust the Turning actuator by hand to a position where the gear works smoothly in the entire range without significant play in the gear. 6.4.3 Test smoothness of ride Push the arch by hand from one end of the rail, along the cabin, to the other.
Page 13 Parking position sensor Parking position sensor Drive Unit’s Drive Unit’s tension Drive Unit’s tension Encoder unit tension spring spring spring Mount the torsion spring to the encoder unit. Mount the Parking Position Sensor in the fork holder. Put the arch at the park position and glue the magnet on side rail in front of the sensor Adjust the Parking Position Sensor.
Page 14 Electrical installation The electric installation must be carried out according to the enclosed documentation by a qualified electrician. See separate terminal connection diagram, Appendix V (Single box) Appendix VI (Double box). Operator’s Panel Make sure that the Operator’s Panel (HMI) is mounted where a clear view of the spray booth´s inside (and all positions of the PowerCure) can be obtained.
Page 15 7.2.3 Mounting the Differential Air Pressure Switch The purpose with the differential air pressure switch is to detect that the ventilation is working. By measuring the difference between room pressure and suction side of the exhaust fan, as close as possible to the booth, the ventilation pressure is verified.
Page 16 7.2.5.1 Installation of cable chain/ cable for communication to PowerCure Install one bracket in every joint of the guide rail. Attach the guide rails. Install the cable chain, see illustration, onto the side rail opposite to the power supply. Make sure that the guide rail joints are installed without obstructions so that the cable chain can run smoothly without risk of catching.
Page 17 Insert the cable: Install and insert the cable through the pipe beside the other sensor cables and then in to the top selection: PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:17/37...
Page 18 Connect to the control system in top selection: The photo shows the cable chain/cable installed. From there, install the cable in a suitable manner to the control cabinet. Avoid parallel positioning next to power cables, due to disturbances. Install the other part of the cable in the control cabinet. PowerCure Installation manual (Original) 701001 EN Rev: 13...
Page 19 The photo shows the bottom of the control cabinet. Bottom side of control cabinet, communications cable installed: Inside the control cabinet, communications cable installed in control system: PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:19/37...
Page 20 7.3 Power to the Side rail Connection point 38 mm Detach the two screws on the connecting box. Pull the cover plate slightly to the side and then remove it. Connect the supply cable’s protective conductor and three live conductors to the connectors on the side rail.
Page 21 Connect the PE conductor to the PE terminal (left side of MCBs). Connect L1, L2 and L3 to the MCB-F3 and the second set of L1, L2 and L3 to MCB-F4, in the same order. 7.5 Connecting the wing to the top section Pull the cables from the wing through the hole and attach them to the terminal directly at the other side of the hole.
Page 22 7.6 Check the functionality of the sensors for the PowerCure Wings Sensor LED Sensor holding Turning Actuator Ensure that the plate holding the sensors is aligned above the different patterns on the turning actuator. The distance between the sensors and the turning actuator should be 2mm ±1mm. After Powering up the PowerCure, check that the LED’s on the sensors are coordinated with the pattern.
Page 23 7.7 Adjust the parking sensors on the side rails Move the PowerCure to the park position (behind the roller door or at the garage). Place the magnet in front of the Parking Sensor as indicated above. If necessary adjust the distance between the sensor and the magnet to be 5mm ±2mm.
Page 24 7.9 Mount and adjust roller door limit switches parking garage for arch Mount the roller door limit switches as indicated on the image below. Make sure that the top sensor indicates a fully opened door and that the arch passes under it. Make sure that the door is fully closed when the bottom sensors are activated.
Page 25 7.10 Emergency stop and entry door switches The Emergency stop should be placed at the Operator´s Panel indicated in the image 1 below. The entry door switches should be placed at every entry door. Two different types of switches are included: 1 pcs of photo electric sensor to be mounted on a folding door option.
Page 26 For Double box installation, same on other side. PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:26/37...
Page 27 Operator panel settings at installation Accessing the settings area Power up the unit by switching on the main switch of the surveillance unit and the switch to the right at the bottom of the operator panel. The operator panel will show the start page.
Page 28 APPENDIX I Acceptance testing, by responsible fitter, prior to initial start-up. Installation: ..........Type: ..........Ref.: ............Tester: ............Date: ..........Mechanical part Monitoring unit and operator’s panel • Installation outside and close to the spray booth   • Inside of the spray booth viewable from operator’s panel ...
Page 29 APPENDIX II Acceptance testing, by responsible electrician, prior to initial start-up. Electrical part Visual inspection   • Distribution point correctly protected by fuse ..A   • Mains cable to monitoring unit 4 x ... mm   •...
Page 30 APPENDIX III PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:30/37...
Page 31 PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:31/37...
Page 32 PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:32/37...
Page 33 PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:33/37...
Page 34 APPENDIX IV PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:34/37...
Page 35 PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:35/37...
Page 36 PowerCure Installation manual (Original) 701001 EN Rev: 13 Page:36/37...
Page 37 © Hedson Technologies AB 2017. The manufacturer reserves the right to introduce technical modifications. HEDSON TECHNOLOGIES AB +46 521 28 12 30 Follow us Nygatan 100 Box 1530 info@hedson.com SE-462 28 VÄNERSBORG, Sweden www.hedson.com...

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800410 800490