Maxcess FIFE SE-46C Operating Instructions Manual

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FIFE GUIDING SOLUTIONS

FIFE SE-46C with OI-TS

Operating Instructions

Firmware version 002 and later

MI 1070 1 A

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Summary of Contents for Maxcess FIFE SE-46C

Page 1 FIFE GUIDING SOLUTIONS FIFE SE-46C with OI-TS Operating Instructions Firmware version 002 and later MI 1070 1 A...
Page 2 1 Surface view ........... . 6-4 MI 1070 1 A SE-46C www.maxcess.eu...
Page 3 SE-46C sensor ........... . 9-1 www.maxcess.eu...
Page 4 OI-TS Operating Interface ..........12-2 APPENDIX A - OVERVIEW 13-1 APPENDIX B - SYMBOLS 14-1 APPENDIX C - TERMS 15-1 SERVICE 16-1 MI 1070 1 A SE-46C www.maxcess.eu...
Page 5 Any other use of the SE-46C sensor requires the prior approval of Fife-Tidland GmbH. Note: The SE-46C sensor must not be opened. If the SE-46C sensor is opened, no claims will be honoured under the warranty. www.maxcess.eu SE-46C MI 1070 1 A...
Page 6 (offset) from this information if the similarity is sufficient. 1 Threading for sensor bracket 4 Nameplate 2 Software numbers 5 Illumination 3 Connections 6 Imager Figure 1.1: Layout of the SE-46C sensor MI 1070 1 A SE-46C www.maxcess.eu...
Page 7 The SE-46C sensor is adjusted and calibrated with an OI-TS operator interface. The OI-TS operator interface is available for panel installation or wall mounting. A PC-based virtual OI-TS operator unit is also available. Figure 1.3: OI-TS Operating Interface www.maxcess.eu SE-46C MI 1070 1 A...
Page 8  Avoiding dangers The signal word WARNING refers to the danger of moderate to sever bodily injuries. The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage. MI 1070 1 A SE-46C www.maxcess.eu...
Page 9 ∙ Electrical connections on the sensor should always be made or disconnected while there is no electrical power in the system. Failure to observe this instruction may result in damage to the sensor. www.maxcess.eu SE-46C MI 1070 1 A...
Page 10 ∙ Danger of injury by crushing  Maintenance work must only be performed on the sensor when the power is turned off and the machine is stopped and protected against being turned on again. MI 1070 1 A SE-46C www.maxcess.eu...
Page 11  All assembly tasks on the sensor must be performed when there is no electrical power in the system.  Assembly tasks and mechanical settings must only be performed when the machine has been stopped and secured from being turned on again. www.maxcess.eu SE-46C MI 1070 1 A...
Page 12 – Not in places where there is a risk of explosions. – Unless another arrangement is recommended, mount the SE-46C sensor directly behind the offset pivot guide. The greater the distance from the sensor to the offset pivot guide, the lower the guiding accuracy. MI 1070 1 A SE-46C www.maxcess.eu...
Page 13 ∙ Screw the sensor bracket (3) onto the adapter plate with the M5x6 (4) screws ∙ Screw in the star knob (6) ∙ Push the assembled unit onto the rectangular bar www.maxcess.eu SE-46C MI 1070 1 A...
Page 14 ∙ Push the assembled unit onto the rectangular bar Note: Sensor bracket M can also be assembled directly onto the sensor with the adapter plate and without the distance adjustment (see Sensor bracket MB - Sensor bracket without distance adjustment, page 3-3 MI 1070 1 A SE-46C www.maxcess.eu...
Page 15 The angle setting for smaller rollers is therefore critical. – Additional aids for fine adjustment of the sensor angle are available on request for difficult adjusting conditions with small roller diameters. www.maxcess.eu SE-46C MI 1070 1 A...
Page 16 110,4 116,5 135,3 125,4 131,5 150,3 115,4 121,5 140,3 130,4 136,5 155,3 120,8 129,0 154,0 135,8 144,0 169,0 125,8 134,0 159,0 140,8 149,0 174,0 131,3 141,5 172,8 146,3 156,5 187,8 136,3 146,5 177,8 151,3 161,5 192,8 MI 1070 1 A SE-46C www.maxcess.eu...
Page 17 Disadvantage: Low film tension can hinder the detectability of the film edge due to reduced positional stability of the edge. min. Sensor bracket 1 option: sensor bracket M Figure 3.8: Distance adjustment 23,5 38,5 28,5 43,5 [mm] [mm] www.maxcess.eu SE-46C MI 1070 1 A...
Page 18 SE-46C. This environment of the roller must never be illuminated by light sources. MI 1070 1 A SE-46C www.maxcess.eu...
Page 19 A malfunction appears in There are no malfunctions A malfunction appears in the display. in the display. the display. 1 - Scanned area Figure 3.11: Angle setting with completely inserted glossy material www.maxcess.eu SE-46C MI 1070 1 A...
Page 20 The power supply for the OI-TS operator interface is via the sig- nal cable, which is connected to the web guide controller. For further information refer to the system diagram in the system documentation. MI 1070 1 A SE-46C www.maxcess.eu...
Page 21 If there is direct visual contact with the sensor lighting, there is danger of temporary blinding and accidents occurring as a result (see also page  Avoid direct visual contact with the sensor illumination. www.maxcess.eu SE-46C MI 1070 1 A...
Page 22 6. Calibrate web guide controller If the sensor is used with a web guide controller, the web guide controller must be set up. see Commissioning Manual „FIFE SE-46C and Web Guide Controllers“ Note When a complete system is delivered the web guide controller has already been mostly calibrated in the factory.
Page 23 Figure 5.1: OI-TS operator interface A Header Header, page 5-2 – see B Control area – Contains all the buttons and displays needed to operate the SE-46C sensor – Changes depending on the menu selected (user level, menus) www.maxcess.eu SE-46C MI 1070 1 A...
Page 24 D Language selection A Language, page 5-3  see menu E Menu identification Each menu has its own identification. This makes it possible to retrace every step in the control tree of the SE-46C sensor precisely. MI 1070 1 A SE-46C www.maxcess.eu...
Page 25 - Display not mirrored flipped - Parts of the display are mirrored, for example the bar graph or the Right and Left buttons D OI Settings Set up the parameters of the OI-TS www.maxcess.eu SE-46C MI 1070 1 A...
Page 26 Service and is not relevant for the operator. Touch Test This test can be performed if no actions or incorrect actions are performed on the OI-TS operator interface. OI-TS Operating Interface, page 11-1  see MI 1070 1 A SE-46C www.maxcess.eu...
Page 27 If there is direct visual contact with the sensor lighting, there is danger of temporary blinding and accidents occurring as a result (see also page  Avoid direct visual contact with the sensor illumination. www.maxcess.eu SE-46C MI 1070 1 A...
Page 28 ∙ Select the device you want to operate with the OI-TS (the SE-46C sensor in the example) User level All the functions required for normal operation of the SE-46C sensor are available on the user level. MI 1070 1 A SE-46C www.maxcess.eu...
Page 29 For a D-MAX web guide controller in "Manual" and "Servo-center" operation modes: move actuator 9 reset the guide point to 0 For a D-MAX web guide controller in "Automatic" operation mode: reset the guide point www.maxcess.eu SE-46C MI 1070 1 A...
Page 30 (2 see Threshold, page 7-2 ). The similarity is shown as a signal peak in the detection signal (1). 4 Color signal This display option shows 3 RGB color signals. MI 1070 1 A SE-46C www.maxcess.eu...
Page 31 Area Area reference type uses an arrangement of lines as a uniquely coded position mark on the material web (barcodes or a simple pattern of a few lines, etc.). www.maxcess.eu SE-46C MI 1070 1 A...
Page 32 If information appears in the operator interface display, the selected reference is not suitable for guiding. However, the sensor will attempt to work with that reference. Finding a better reference and repeating the process is recommended. MI 1070 1 A SE-46C www.maxcess.eu...
Page 33 See example C in A Transparent material web edge C Better result when using manual B Result of automatic cursor positioning cursor positioning Figure 6.1: Comparison of automatic and manual cursor positioning with transparent manual www.maxcess.eu SE-46C MI 1070 1 A...
Page 34 If information appears in the operator interface display, the selected reference is not suitable for guiding. However, the sensor will attempt to work with that reference. Finding a better reference and repeating the process is recommended. MI 1070 1 A SE-46C www.maxcess.eu...
Page 35 ∙ moved to the desired position with the arrow buttons or ∙ set at the desired position in the display by touching it. Change cursor ∙ Touch the display in the area between the desired cursor and the outer edge of the screen www.maxcess.eu SE-46C MI 1070 1 A...
Page 36 A profile contains the following information: – Reference – Filter (can only be changed in Expert mode) – Type of illumination (can only be changed in Expert mode) – Profile Name – Detection Threshold – Search Range briefly press MI 1070 1 A SE-46C www.maxcess.eu...
Page 37 This can destabilize control of the web path. The active range can be reduced to the size of the reference. www.maxcess.eu SE-46C MI 1070 1 A...
Page 38 – Static: If the reference is not in the active search range, the search range is not extended. The limited search range can be moved with the arrow buttons. MI 1070 1 A SE-46C www.maxcess.eu...
Page 39 RGB illumination set as standard to a monochrome mode. The sensor selects the color from Red, Green or Blue that provides the best contrast. The "Used Colors" display shows which color is selected. www.maxcess.eu SE-46C MI 1070 1 A...
Page 40 4 External light source In some cases it is advantageous to use external illumination. In this case the internal illumination must be turned off with the 4 button. starting with firmware version 004 MI 1070 1 A SE-46C www.maxcess.eu...
Page 41 Filter setting Minimum line width line fluctuation 0.1mm +/- 0.03mm 0.25mm +/- 0.1mm +/- 0.5mm +/- 1mm Note: If the properties of the line differ from the saved reference too greatly, web guiding is blocked. www.maxcess.eu SE-46C MI 1070 1 A...
Page 42 If the SE-46C is digitally connected to a D-MAX web guide controller, the 7 and 8 buttons in the operator level will respond as they have been set up on the D-MAX web guide controller. MI 1070 1 A SE-46C www.maxcess.eu...
Page 43 The placeholder "y" identifies the currently selected profile (in this example y = K). This position in the menu identification changes depending on the profile selected by the customer. Selecting profiles, page 7-1 see Figure 8.2: Placeholder www.maxcess.eu SE-46C MI 1070 1 A...
Page 44 This may be necessary if the nature of the reference is not sufficient for setting up the sensor. Extended functionality in Expert mode, page 7-4  See 1y.5.5 Unit Setting up the desired length unit MI 1070 1 A SE-46C www.maxcess.eu...
Page 45 SE-46C sensor to a backup copy in the module. If a backup has already been saved, the old values will be overwritten by the current ones. www.maxcess.eu SE-46C MI 1070 1 A...
Page 46 If nothing appears in the operator interface display after a restart, select a device with the header. Then commissioning of the SE-46C sensor must be performed. Device Names The designations in the header can be changed: – Device – Usage MI 1070 1 A SE-46C www.maxcess.eu...
Page 47 The MAXNET address/the MAXNET cluster address is only to be changed in accordance with the appropriate instructions in "Supplementary Operating Instructions" (see system documentation) or following consultation with a member of staff at Fife-Tidland GmbH. www.maxcess.eu SE-46C MI 1070 1 A...
Page 48 Detailed information can be found in the "FIFE D-MAX" Operating Instructions. Customer Settings – Display and change the network settings for TCP/IP – show the MAC-ID of the SE-46C sensor – optional: Display of the fieldbus type and its properties MI 1070 1 A SE-46C www.maxcess.eu...
Page 49 Note: Using this parameter only changes the appearance of the display. The parameter has no effect on detection of the saved reference. www.maxcess.eu SE-46C MI 1070 1 A...
Page 50 The purpose of these menus is to show information about settings of the SE-46C sensor that is important for Customer Service. > 2s 1y.9.2 Measured Values Display of values of the SE-46C sensor - Input Voltage - RGB Illumination Current MI 1070 1 A SE-46C www.maxcess.eu...
Page 51 To clean the viewing window: Do not allow the sensor viewing window to become dirty. Ambient dust and dirt must therefore be cleaned from the viewing window at regular intervals using a glass cleaner and a soft cloth. www.maxcess.eu SE-46C MI 1070 1 A...
Page 52 3. Unscrew the sensor from its bracket. 4. The Sensor SE-46C can be stored according to the specified Transport and storage, page 3-1 ambient conditions (see Dispose of the SE-46C sensor according to your national requirements. MI 1070 1 A SE-46C www.maxcess.eu...
Page 53 Faulty behavior Possible cause Remedy Test the touch screen (see Debugging, page 5-4 Incorrect actions are The touch screen is calibrated performed or none at all incorrectly Recalibrate if necessary (see Settings, page 5-4 www.maxcess.eu SE-46C MI 1070 1 A...
Page 54 For example color gradients Setting up references, or fluctuations in the width of page 6-5 the reference Flashes red Check angle Unprinted film is not detected Angle setting, page 3-9 MI 1070 1 A SE-46C www.maxcess.eu...
Page 55 Check whether the correct function is selected on the web guide controller and whether the parameters for gain and polarity are set correctly. Note: Information can be found in the commissioning instructions for "FIFE SE-46C and web guide controllers." www.maxcess.eu SE-46C MI 1070 1 A...
Page 56 50°C up to 3000m altitude Electrical parameters Power supply 12V or 24V Power consumption < 350mA at 12V < 180mA at 24V Position signal 0 to 10mA Blocking signal 0mA (block)/≥2.5mA (enable) ) max. load = 250Ω MI 1070 1 A SE-46C www.maxcess.eu...
Page 57 0,6kg (only the OI-TS, without mounting accessories Protection class IP64 according to DIN EN 60529 Ambient conditions Ambient temperature: 0°C to 60°C Relative humidity: 10% to 95% non-condensing Altitude above sea level: maximum 3000m www.maxcess.eu SE-46C MI 1070 1 A...
Page 58 2 Set GP possible Customer Settings 3 Expert Mode 8 Startup 5 Unit 3 Simulate Analog Signals 6 Administration 4 White Balance Labels 9 Service Serial Number 2 Measured Values Backup & Restore Device Names MI 1070 1 A SE-46C www.maxcess.eu...
Page 59 Red is used as the color for illumination. Blue is used as the color for illumination. Filter 6 Filter, page 7-6 see The reference is not found. The blocking signal will be generated: - analog: 0mA www.maxcess.eu SE-46C MI 1070 1 A...
Page 60 The web/strip is the customer's material, which is affected in its direction of movement as it is guided by the D-Max system. For simplicity sake, these Operating Instructions will refer only to the web. MI 1070 1 A SE-46C www.maxcess.eu...
Page 61 48683 Ahaus Deutschland Deutschland Telefon: +49 - 6195 - 7002 - 0 Fax: +49 - 6195 - 3018 E-Mail: service@maxcess.eu Web: www.maxcess.eu Fife Corporation Post Office Box 26508 Oklahoma City, OK 73126, USA Telefon: +1 - 405 - 755 - 1600...
Page 62 Tel +86.756.881.9398 Fax +49.6195.3018 Fax +1.405.755.8425 Fax +86.756.881.9393 sales@maxcess.eu sales@maxcessintl.com info@maxcessintl.com.cn www.maxcess.eu www.maxcessintl.com www.maxcessintl.com.cn INDIA JAPAN KOREA, TAIWAN, AND SE ASIA Tel +91.22.27602633 Tel +81.43.421.1622 Tel +65.9620.3883 Fax +91.22.27602634 Fax +81.43.421.2895 Fax +65.6235.4818 india@maxcessintl.com japan@maxcessintl.com asia@maxcessintl.com www.maxcess.in www.maxcess.jp © 2016 Maxcess...

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