Related Manuals for MACHINE SOLUTIONS BEAHM DESIGNS 410-A
Summary of Contents for MACHINE SOLUTIONS BEAHM DESIGNS 410-A
- Page 1 BEAHM DESIGNS THERMAL TRAVERSER MODEL 410-A Machine Solutions Inc. 2951 W. Shamrell Blvd. Flagstaff, Arizona 86005 USA Tel: 928-556-3109 Fax: 928-556-3084 Service@machinesolutions.com www.machinesolutions.com...
- Page 2 The Machine Solutions Inc. products shown and described in this catalog may be covered by one or more of the following US Patents: #6,629,350, #6,968,607, #6,925,847, #6,988,881, #6,931,899 and #7,069,794. Other US and International Patents Pending. Machine Solutions, MSI, and 410-A are trademarks or service marks of Machine Solutions Inc.
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Page 3: Table Of Contents
Aligning Tooling ............................18 Fuse Replacement ........................... 19 Diagnostics and troubleshooting ........................ 21 Specifications .............................. 22 Critical parts ..............................23 Customer support and satisfaction ......................24 Warranty and Servicing ..........................25 © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... - Page 4 Table 1. 410-A Thermal Traverser Control and Display Functions ............11 Table 2. Diagnostics and Troubleshooting ....................21 Table 3. System Specifications ........................22 Table 4. Critical Spare Parts ........................23 © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C...
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Page 5: Welcome
Equipment User Manual ELCOME Machine Solutions, Inc. (MSI) would like to take this opportunity to thank you for purchasing your new 410-A Thermal Traverser machine. At MSI, we are dedicated to bringing innovative process development solutions to both medical device and nonmedical organizations. MSI looks forward to helping your organization provide life-improving devices to your customers, today and tomorrow. -
Page 6: Safety
Note: The equipment is not for use with materials that can decompose or ignite below the maximum operating temperature of the machine. Hazards are materials that outgas hazardous substances and or ignite. (260°C/500°F). Note: This equipment is not for use in an ATEX environment. © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 7: Contents
3. Connect the air supply hose assembly to the system and then to a clean, dry, and filtered compressed air source. 4. Auto-tune Temperature Controllers (please refer to Page 9. for procedure details). © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 8: Connections
3. Plug the power cord into a source with the following specifications: Important: Connecting to the wrong voltage will result in machine damage not covered under warranty. • 120 or 240 VAC (refer to the machine label) • 50/60 Hz © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 9: Emergency Stop
Loosen the two fasteners at the bottom‐rear of the assembly. Reposition the assembly and then tighten the two fasteners. System Options - Many optional accessories are available to enhance the functionality © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... - Page 10 Examples of available accessories are; ‐Vision systems with or without on‐screen crosshair line generators. ‐Laser line generators. ‐Extended product support trays/guides. ‐Product grip nests/alignment tooling. © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C...
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Page 11: System Controls And Features
Interrupts the process sequence and resets the system timer Meters the heater air flow rate Displays the grip pressure Inputs traverse speed and distance parameters and displays operator prompts Controls the pressure to the product grips © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 12: Parameter Settings
Heater Air Flow - Rotate the flow meter knob clockwise or counterclockwise until the flow rate reaches the desired level. © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 13: Run Process
This process may be aborted at any time during operation. 1. Depress the stop/reset switch. 2. The system will home, and the product will be released. 3. Remove product. © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 14: Calibration
• Calibrate the temperature controller annually. • Calibrate the pressure gauge annually. • Verify the actuator speed and distance annually. • Verify the heater air flow meter annually. © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 15: Temperature Controller (3216E)
Please note, after following this sequence, auto tune can take several minutes to start and complete. A full description of auto-tune and the purpose of other parameters in the level 2 list is given in the 3200 Manual located online at https://www.eurotherm.com/download/3200-engineering-manual- ha028651-iss-15/ © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 16: Maintenance
1. Use 99% isopropyl alcohol to wipe down the outside of the machine. Do not attempt to clean the inside of the machine. The machine should not be washed down. 2. Cleaning should be with a soft dry cloth only. © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 17: Exchanging Thermal Nozzle (S)
Equipment User Manual Exchanging Thermal Nozzle (s) Figure 4. Thermal Nozzles 1. Loosen the set screw at the top of the nozzle adapter. Set Screw Figure 5. Nozzle Set Screw © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 18: Exchanging Grip Heads
1. Place a lamination subassembly within the proximal and distal grip assemblies. 2. Adjust the Vee guide and each grip such that the lamination subassembly is centered within the nozzle opening. © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 19: Fuse Replacement
Important: A blown fuse may indicate machine malfunction. If a fuse blows before exceeding its expected lifespan, then perform troubleshooting procedures. Contact MSI if the problem persists. Screwdriver slot Power entry module Figure 7. Fuse Replacement; Main Power © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 20: Figure 8. Power Entry Module Fuses
4. Remove the old fuse from the holder. 5. Insert the new fuse. Orientation of the fuse is not important. 6. Reinsert fuse holder. Ensure the left and right sides clip into place. © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 21: Diagnostics And Troubleshooting
System will not power on Emergency stop switch depressed Rotate switch knob to • IEC power cord not fully connected engage • • Fuse needs to be replaced Verify installation • Replace fuse © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 22: Specifications
+/‐7% F.S. Facility Requirements • Voltage: 108‐242 VAC 50/60 Hz. • Wattage: 500 max. • Compressed Air: 60‐125 psi, 0.83 CFM, filtered 50 micron or greater, oil and water free. © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 23: Critical Parts
1150440-001 Temperature controller 1148103-001 Drive/controller 1148096-001 HMI Keypad 1131433-001 Heater SCR 110254-001 Heater 1330445-003 4‐way valve 119106-001 Relay, PLC, 24VDC, Din Rail, 1PDT 1145619-001 Relay 24VDC, integrated, 4 PDT © Copyright. Machine Solutions Inc. All Rights Reserved PM-55905 Rev. C... -
Page 24: Customer Support And Satisfaction
Equipment User Manual USTOMER SUPPORT AND SATISFACTION Machine Solutions Inc. is proud of the advanced engineering and quality construction of each piece of equipment that we build. It is our goal to provide equipment that exceeds the expectations of the customer. -
Page 25: Warranty And Servicing
ERVICING General Warranty Machine Solutions Inc. (MSI) warrants its products to be free from defects in material and workmanship in normal everyday use and service for a period of one year from the date of shipment from the factory in Flagstaff, Arizona. MSIs obligation under this warranty shall be limited to the repairing or replacing of the product or parts thereof which upon MSIs inspection reveals them to be defective. - Page 26 All equipment validations, product validation, final product QC testing and other testing required by the U.S Food and Drug Administration are the sole responsibility of the customer. Machine Solutions, Inc. shall have no responsibility or liability for the performance of any interventional product on which this equipment is used.
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