MACHINE SOLUTIONS BEAHM DESIGNS 420-B User Manual

Balloon bonder

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BEAHM DESIGNS
Balloon Bonder 420-B Model

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Summary of Contents for MACHINE SOLUTIONS BEAHM DESIGNS 420-B

  • Page 1 BEAHM DESIGNS Balloon Bonder 420-B Model...
  • Page 2: Table Of Contents

    Maintenance ............................... 19 Exchanging Die Heads ..........................20 System Specifications ..........................20 Calibration ..............................20 Critical Spare Parts ............................. 21 Diagnostics (Troubleshooting) ........................21 Facilities Requirements ..........................22 Warranty ..............................22 © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 3: List Of Tables

    Table 7. Diagnostics (Troubleshooting) ..................... 21 List of Figures Figure 1. 420-B Front Panel .......................... 6 Figure 2. Controller Layout .......................... 9 Figure 3. Description of Button Actions ....................10 © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 4: Welcome

    Equipment User Manual Welcome Machine Solutions, Inc. (MSI) would like to take this opportunity to thank you for purchasing your new 420-B Balloon Bonder machine. At MSI, we are dedicated to bringing innovative process development solutions to both medical device and nonmedical organizations. The MSI proprietary segmental technology has been successfully implemented in manufacturing clean rooms on five continents, and continues to expand –...
  • Page 5: Safety

    Note: The equipment is not for use with materials that can decompose or ignite below the maximum operating temperature of the machine. Hazards are materials that outgas hazardous substances and or ignite. (260°C/500°F) Note: This equipment is not for use in an ATEX environment. © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 6: Controls And Features

    Rear Die Temperature Controller Front Die Temperature Controller Main Power Switch Grip Pressure Die Head Pressure Stop/Abort/ E-Stop Start Switch Regulator Knob Regulator Knob Reset Switch Figure 1. 420-B Front Panel © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 7: Parameter Settings

    6. Adjust Die Head pressure. 7. Adjust Tubing Grip Pressure. 8. Position components to be bonded within thermal jaws. 9. Depress footswitch/push start button. 10. Remove components upon completion of cool duration. © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 8: Temperature Controllers (Omega Platinum Model)

    Set the amount of time before the Autotune process gives up and times out in Minutes and Seconds (MM.SS). Slowly responding systems should have a longer time-out setting. Select the indicated setting. © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 9: Autotune (Prog > Pid > Tune)

    4. Once the desired temperature is set, press the enter button to return to the main screen. Heaters will ramp to correct temperature. Temperature Controller Layout and Description of Button Actions Figure 2. Controller Layout © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 10: Resetting The Temperature Controller

    Resetting the temperature controller NOTE: Press ‘↑’ to select the operator menu (Oper) NOTE: See the following chart for the correct settings for the Beahm 420B. Settings to change RED. © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 11 Equipment User Manual Initialization Mode Menu (INIt) a. The following table maps the Initialization Mode (INIt) navigation: © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 12 Equipment User Manual © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 13 Equipment User Manual © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 14 Equipment User Manual © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 15 Equipment User Manual Programming Mode Menu (PRoG) a. The following table maps the Programming Mode (PRoG) navigation: © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 16 Equipment User Manual © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 17 Equipment User Manual © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 18 Equipment User Manual Operating Mode Menu (oPER) a. The following table maps the Operating Mode (oPER) navigation: © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 19: Changing Temperature Units On The Omega Temperature Controller

    2. Cleaning should be with a soft dry cloth only. Warning Note: Ensure the machine is unplugged for any servicing or maintenance work. Note: Perform these steps ONLY when the machine is at room temperature. © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 20: Exchanging Die Heads

    D) The measured value at the tooling may not match the temperature controller set point and the. 1. Calibrate the temperature controller annually. 2. Calibrate the timers annually. 3. Calibrate the pressure gauge annually. © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 21: Critical Spare Parts

    Replace temperature controller. failure. System will not power on. Emergency stop switch Rotate switch knob to engage. depressed. Verify installation. IEC power cord not fully connected. Table 4. Diagnostics (Troubleshooting) © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...
  • Page 22: Facilities Requirements

    RMA number has not been issued, will be returned to you at your expense. To request an RMA, please call 928-556-3109 or email service@machinesolutions.com For additional information on Beahm Designs, Balloon Bonder, please visit http://machinesolutions.com/our-products/ © Copyright. Machine Solutions Inc. All Rights Reserved PM-62082 Rev. B...

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