GEA Fury 404 Operating Instructions Manual
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GEA Fury 404 Operating Instructions Manual

GEA Fury 404 Operating Instructions Manual

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Operating Instructions
GEA Index Cleaner
Fury 404
Edition 2017-08-09
English

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Summary of Contents for GEA Fury 404

  • Page 1 Operating Instructions GEA Index Cleaner Fury 404 Edition 2017-08-09 English...
  • Page 2 All rights reserved. The document may not, in whole or in part, be copied, reproduced, translated or reduced to an electronic medium of machine-readable form without the express permission of GEA Tuchenhagen GmbH. Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 3: Table Of Contents

    Table of Contents Notes for the Reader ............................5 Binding Character of These Operating Instructions ..................5 Notes on the Illustrations ..........................5 Symbols and Highlighting ..........................6 Abbreviations and Terms ..........................7 Safety ................................9 Safety Note ............................... 9 Operator's Duties ..............................
  • Page 4 Maintenance ..............................33 Maintenance Intervals ............................. 33 Disposal ................................33 Installation ..............................34 Setting Dimensions ............................34 Assembling the Cleaner ..........................35 Technical Data ............................... 39 Spare Parts Lists ............................40 Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 5: Notes For The Reader

    Notes for the Reader Notes on the Illustrations Notes for the Reader The present Operating Instructions are part of the user information for the cleaner. The Operating Instructions contain all the information you need to transport, install, commis- sion, operate and carry out maintenance for the cleaner. Binding Character of These Operating Instructions These Operating Instructions contain the manufacturer's instructions to the operator of the cleaner and to all persons who work on or use the cleaner regarding the procedures...

  • Page 6: Symbols And Highlighting

    Non-observance of the warning note can cause serious damage to the cleaner or in the vicinity of the cleaner.  The arrow identifies a precautionary measure you have to take to avoid the hazard. Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 7: Abbreviations And Terms

    Notes for the Reader Abbreviations and Terms Carry out the following steps: = Start of a set of instructions. First step in a sequence of operations. Second step in a sequence of operations.  Result of the previous operation.  The operation is complete, the goal has been achieved.
  • Page 8 Inch Unit of measurement of length In the Anglo-American language area Inch OD Pipe dimension acc. to British standard (BS), Outside Diameter Inch IPS US pipe dimension Iron Pipe Size Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 9: Safety

    Safety Operator's Duties Safety Safety Note The cleaner is operationally reliable. It was built according to state-of-the-art standards. Nevertheless, the cleaner can pose dangers, especially if • the cleaner is not used in accordance with its intended use, • the cleaner is not used correctly, •...

  • Page 10: Qualification Of Staff

    Vocational training as a skilled worker who can work on the cleaner independently. • Sufficient instruction to work on the cleaner under the supervision and direction of a qualified specialist. Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 11: Supplementary Regulations

    Safety Supplementary Regulations Each member of staff must meet the following requirements to be allowed to work on the cleaner: • Personal qualification for the relevant task. • Sufficient professional qualification for the relevant task. • Instructed with regard to the function of the cleaner. •...

  • Page 12: Instructions For The Safe Operation

    • Reliably secure machine parts which have already been connected against inadvert- ently being switched on. • After conversion of the cleaner, residual risks must be reassessed. Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 13: Setting Into Operation

    Safety Instructions for the Safe Operation Setting into Operation For setting into operation, the following principles apply: • Only allow properly qualified staff to set the cleaner into operation. • Establish all connections correctly. • When the cleaner is switched on, the danger zones must be free. •...

  • Page 14: Maintenance And Repair

    Mark the lines (if unmarked) prior to disassembly to ensure they are not confused when re-assembling. • Protect open line ends with blind plugs against ingress of dirt. • Pack sensitive parts separately. Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 15: Environmental Protection

    Safety Signage Environmental Protection Harm to the environment can be avoided by safety-conscious and proactive behaviour of the staff. For environmental protection the following principles apply: • Substances harmful to the environment must not be discharged into the ground or the sewage system.

  • Page 16: Residual Risk

    Never set the cleaner down on the lower body. • Do not attempt to turn the nozzles by hand. • Do not use the lower body as a tool contact point for installation or removal. Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 17: Residual Dangers

    Safety Residual Risk Residual Dangers Dangerous situations can be avoided by safety-conscious and proactive behaviour of the staff and by wearing personal protective equipment. Residual dangers on the cleaner and measures Danger Cause Measure Danger to life Inadvertent switch-on of the Effectively disconnect all components, effectively prevent switch-on.

  • Page 18: Declaration Of Incorporation

    Machine type: GEA Index Cleaner Relevant EC directives: 2006/42/EC Applicable harmonized standards: DIN EN ISO 12100 Büchen, 18/04/2016 Franz Bürmann Matthias Südel Geschäftsführer/ Senior Director Product Development Managing Director Flow Components Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 19: Transport And Storage

    Transport and Storage Storage Transport and Storage Scope of Supply On receipt of the cleaner check whether • the details on the type plate correspond to the data in the order and delivery docu- ments, • the equipment is complete and all components are in good order. Transport For transport, the following principles apply: •...

  • Page 20: Intended Purpose

    Safety devices are not working or were removed. • Malfunctions have been detected on the cleaner. • Damage has been detected on the cleaner. • Maintenance intervals have been exceeded, see “Maintenance Intervals“ (page 33). Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 21: Conversion Work

    EC Machinery Direc- tive on your own. In general, only original GEA Tuchenhagen GmbH spare parts should be fitted. This ensures the reliable and economical operation of the cleaner. Using spare parts from...

  • Page 22: Installation And Commissioning

    The specified pressure is the pressure required at the cleaning head and not at the pump. Operating flow rate and pressure requirements for cleaner Fury 404 – 2 x 4.5 mm nozzles Required flow rate [l/min] Required flow rate [IMPgpm]...

  • Page 23: Notes On Installation

    Installation and Commissioning Notes on Installation Operating flow rate and pressure requirements for cleaner Fury 404 – 4 x 6.5 mm nozzles Required flow rate [l/min] Required flow rate [IMPgpm] Required flow rate [USgpm] Required pressure [bar] Required pressure [psi]...

  • Page 24: Installation Dimensions

    The smallest manhole diameter recommended for normal operation is 200mm (8"). The nozzles must be vertically aligned. Take care to avoid damaging the cleaner. 200 mm (8") Dimensions of manhole with vertically aligned nozzles Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 25: Installation

    Installation and Commissioning Installation Installation  We generally recommend that a 500 ϻm filter/strainer should be installed in the CIP Requirement supply line at the tank cleaner to prevent blockage or damage resulting from foreign particles. It is the customer‘s responsibility to ensure the suitability of the strainer/filter retention rating for this particular application.

  • Page 26: Removing

    (1). Support the lower body and carefully unscrew the cylindrical upper body (2) by hand until the cleaner comes free from the inlet pipe (1).  Done Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 27: Setting Into Operation

    Installation and Commissioning Setting into Operation Setting into Operation  Avoid water hammers in the supply pipe. Requirement CAUTION Hot and aggressive liquids are discharged from the cleaner! Danger of injury  Make sure nobody stands in the area of action of the nozzles. ...

  • Page 28: Disassembly

    Disassembly Disassembly Fury 404 unit / Fury 404 two nozzle unit Main block, nozzle, inlet and indexing unit Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...
  • Page 29 Disassembly Spare parts drawing - cylinder, flyover and water tube assembly  The cleaner must have been removed and completely drained and must have Requirement: cooled down.  Hex key (a/f 3 mm) Tools required:  Synthetic hammer (nylon head) ...
  • Page 30 Remove the circlip (39) using circlip pliers. Hold the tank cleaner in your hand. Gently tap the nozzle carrier (36) with a nylon headed hammer. Hold the cleaner over a tray to catch loose parts. Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...
  • Page 31 Disassembly Dismantle the following parts: nozzle carrier (36), bearing flange (38), sealing ring (55), circlip (39), bearing ring (61) and O-ring (65). NOTE The main body assembly should not be dismantled unless any of its components are damaged. It is strongly recommended that the main body assembly should be returned to the manufacturer in this case.

  • Page 32: Malfunctions

    Ensure the spring is intact and operates correctly. Springs should be tensioned. If necessary, tighten by screwing the spring ends half a turn. Check that all nozzles are free of blockage and the vanes are not damaged. Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 33: Maintenance

    Maintenance Disposal Maintenance Maintenance Intervals The actual maintenance intervals can only be determined by the user since they depend on the operating conditions, for instance: • type and temperature of the cleaning solution, • ambient conditions. Maintenance Intervals Job to be Performed Maintenance Intervals (Guideline Values) Inspection 175 hours of operation...

  • Page 34: Installation

    Installation Setting Dimensions Installation Setting Dimensions Setting dimensions - stop spindle assembly Setting dimensions - rod end and conrod, spring section Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 35: Assembling The Cleaner

    Installation Assembling the Cleaner Assembling the Cleaner Assemble the cleaner in the reverse order of disassembly. If the cleaner has been completely dismantled then the main body assembly must be reassembled first.  All parts are clean and degreased. Requirement: ...
  • Page 36 (39). The bearing housing (28), complete with sleeve (29), can then be secured in place with the bush nut (30). Assemble the following parts: piston (3), piston rod (24), locknut (70), seal (64) and O-ring (59). Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...
  • Page 37 Installation Assembling the Cleaner Carefully expand the seal (63) over the piston (3) by hand and fit it into the groove (it will quickly return to its original shape). Insert the whole assembly into the hole in the cylinder (1). Fit the O-ring (26) into the cylinder cap (2), insert into place and secure. Assemble the following parts: circlip cap (37), connecting rod (40), and secure with a set screw (41).
  • Page 38 (4) is square. If it is not, undo the screw (54) and turn the pillar (4) either way fractionally so that the ends of the flyover (14) sit evenly on the valve spindle (10) without sideways bias.  Done Operating Instructions · GEA Index Cleaner Fury 404 Edition 2017-08-09...

  • Page 39: Technical Data

    Technical Data Technical Data Technical data – Fury 404 Designation Description Standard materials Stainless steel AISI 316L C.PEEK, C.PTFE, Nitrile O-rings (Viton also available) Standard connection Female thread, 1" BSP/NPT/NPS Operating temperature max. 120 °C (248 °F) Ambient temperature max. 140 °C (284 °F), max. 30 min Operating pressure range 5...10 bar (72.5...145 psi)

  • Page 40: Spare Parts Lists

    Page: 40 of 46 Ersatzteillisten.fm Index Cleaner Fury 404 Spare Parts Lists Index Cleaner Fury 404 Fury 404 unit Spare parts drawing - Fury 404 unit Fury 404 unit Item no. Designation / material Quantity Part no. 1/4"BSFx1/4" set screw...
  • Page 41 Spare Parts List Date: 2017-08-09 Page: 41 of 46 Ersatzteillisten.fm Index Cleaner Fury 404 Main block, nozzle, inlet and indexing unit Spare parts drawing - main block, nozzle, inlet and indexing unit Main block, nozzle, inlet and indexing unit Item no.
  • Page 42 Spare Parts List Date: 2017-08-09 Page: 42 of 46 Ersatzteillisten.fm Index Cleaner Fury 404 Main block, nozzle, inlet and indexing unit (Cont.) Item no. Designation / material Quantity Part no. Inlet 1"NPS 4660-4220-210 Inlet 1"BSP 4660-4220-110 Inlet 1"NPT 4660-4210-210 Inlet 3/4"BSP 4660-4311-010 Nozzle 4.5 mm...
  • Page 43 Spare Parts List Date: 2017-08-09 Page: 43 of 46 Ersatzteillisten.fm Index Cleaner Fury 404 Cylinder, flyover and water tube assembly Spare parts drawing - cylinder, flyover and water tube assembly Cylinder, flyover and water tube assembly Item no. Designation / material Quantity Part no.
  • Page 44 Spare Parts List Date: 2017-08-09 Page: 44 of 46 Ersatzteillisten.fm Index Cleaner Fury 404 Cylinder, flyover and water tube assembly (Cont.) Item no. Designation / material Quantity Part no. Limit stop 4660-8246-010 Valve spindle 4660-8227-010 Spindle 4660-8237-010 O-ring 011 4660-8210-000...
  • Page 45 Date: 2017-08-09 Page: 45 of 46 Ersatzteillisten.fm Index Cleaner Fury 404 Fury 404 two nozzle unit Spare parts drawing - Fury 404 two nozzle unit Fury 404 two nozzle unit Item no. Designation / material Quantity Part no. Nozzle 4.5 mm 4660-8224-020 Nozzle 6.5 mm...
  • Page 46 Spare Parts List Date: 2017-08-09 Page: 46 of 46 Ersatzteillisten.fm Index Cleaner Fury 404 Tools Table of required tools Tools Pliers Pin punch (Ø 1/8") Strap wrench (10037) Hex key (a/f 3 mm) Synthetic hammer (nylon head) Spanner (a/f 8 mm)
  • Page 48 We live our values. Excellence Passion Integrity Responsibility GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and ®...

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