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Summary of Contents for CyClone RX600 2023

  • Page 2 PREFACE Dear user: Thank you for your trust and love ! The user should read the user’s manual carefully prior to using the product. The user shall have a proper command of basic operation functions, usage method and other common sense for the model.
  • Page 3 SECURITY INFORMATION Symbolic meaning of security information in the User's Manual It indicates there is potential high hazard. Failure to follow the instructions will Danger lead to personal injury or death. It indicates there is potential moderate injury hazard. Improper operation may Warning cause personal injury and property safety.
  • Page 4 CONTENTS Safe driving guidance ................29 Preface ......................1 Regular maintenance periodical table ..........31 Safety information ..................2 Inspection and replacement of engine oil ........32 Table of contents ..................3 Engine oil filter ...................33 Caution ......................4 Inspection and addition of antifreeze ..........34 Vehicle identification number (VIN) and engine number ....5 Cleaning of air filter ..................35 Introduction of the finished motorcycle ..........6 Inspection and adjustment of spark plug .........36...
  • Page 5 USER’S NOTICE Caution Please read this manual carefully before using the motorcycle! DANGER CAUTION 1. After unpacking, please check the attached accessories and 1. Strictly abide by traffic regulations and drive safely. various data according to the packing list. 2. It is prohibited to drive a motorcycle without a motor vehicle license and driving license.
  • Page 6 USER’S NOTICE Vehicle identification code (VIN) and engine number Vehicle identification number (VIN), engine number and vehicle certificate are used to apply for driving license and motorcycle account. 1. T h e v e h i c l e i d e n t i f i c a t i o n 2.
  • Page 7 USER’S NOTICE Introduction of the finished motorcycle 1. Rearview mirror 2. Left steering handle 3. Left combination switch 4. Instrument combination 5. Ignition lock 6. Right combination switch 7. Refueling handle 8. Fuel tank lock. . 6 .
  • Page 8 USER’S NOTICE Introduction of the Finished Motorcycle 1. Tail box 2. Rear armrest 3. Seat lock 4. Fuel tank 5. Headlamp 6. Right box 7. Rear wheel 8. Rear brake caliper 9. Exhaust silencer 10. Rear brake pedal 11. Front right brake 12. Front wheel .
  • Page 9 USER’S NOTICE Introduction of the finished motorcycle 1.Headlamp 2.Instrument 3.Fuel tank 4.Seat 5.Left side box 6.Front wheel 7.Left front brake 8. Gear change pedal 9.Left front pedal 10 Side stand 11. Transmission chain 12. Rear wheel . 8 .
  • Page 10 USER’S NOTICE The ignition switch mainly controls the ignition circuit and lighting circuit, and its operation is as follows: Name Function description Turn the key to the position" ", 1. Ignition then the circuit can be started lock(Open) when connected, and the key cannot be taken out.
  • Page 11 USER’S NOTICE TFT instrument indication Please refer to the "RX600 TFT Instrument User Manual" for the functional settings and usage instructions of the TFT instrument. . 10 .
  • Page 12 USER’S NOTICE Left combination switch Name Direction for Use The main functions of the left combination switch are as When the lighting switch button is pressed " " to the position , the high beam lamp follows: 1.Dimmer switch is turned on. When the lighting switch "...
  • Page 13 USER’S NOTICE Right combination switch The main functions of the right combination Name Direction for Use switch are as follows: When the switch is set to the" "position, 1.Flameout the motorcycle will quickly turn off. When switch. the switch is set to the" "position, the motorcycle can be started.
  • Page 14 USER’S NOTICE Fuel tank Name Instruction 1. Fuel tank Hold the key and turn it clockwise to cover (open) open the fuel tank cap. Align the fuel tank cap with the filler, press 2.Fuel tank the front side of the cap slightly to lock cover (closed) the fuel tank.
  • Page 15 USER’S NOTICE Control part The brakes of this model are equipped with front and rear disc brakes, and the braking performance is reliable. Braking is related to personal and property safety and must be regularly and correctly adjusted and maintained to achieve the goal of safe driving Name Instruction...
  • Page 16 USER’S NOTICE Control part The clutch of this model adopts manual wet multi plate. When shifting gears, if the engine stalls, idles, the clutch slips and is not completely separated, it will lead to acceleration. At this time, the clutch needs to be adjusted; Fine adjustment can be made through the adjusting screw at the clutch handle, or at the clutch support of the engine block.
  • Page 17 USER’S NOTICE Control part Name Instruction 5. Throttle Control the amount of mixed gas flow, control and its free stroke is: 2 mm ~ 6 mm. The on-board tools are suitable for some simple adjustment and maintenance during use. The specific list of on-board tools is as follows: 6.Tools Tool bag 1...
  • Page 18 USER’S NOTICE Load limit This model is designed to carry only one driver and one passenger. Please strictly follow the following requirements, otherwise the safety and stability of the motorcycle will be affected. Factory-determined maximum payload of the finished vehicle : 150 kg. 1.
  • Page 19 USER’S NOTICE EFI System The main function of the EFI system is to atomize the fuel supplied from the fuel tank, mix it with air to form a uniform mixture and introduce it into the combustion chamber. The EFI system mainly consists of an electronic control unit (ECU), a nozzle, a throttle valve body assembly, an intake air temperature, a pressure integrated sensor, an engine temperature sensor, an ignition coil, a crankshaft position sensor, an oil pump assembly and an oxygen sensor.
  • Page 20 USER’S NOTICE CAUTION 1. It is strictly prohibited to disassemble ECU and other EFI components when the motorcycle is on. 2. When disassembling and installing EFI components, do not drag and drop EFI components and their wiring harnesses excessively. 3. When installing parts equipped with rubber sealing rings such as nozzles and intake pressure temperature sensors, appropriate amount of lubricating grease should be applied to the sealing ring to avoid damage to the sealing ring during assembly.
  • Page 21 USER’S NOTICE EFI System Structural schematic diagram of EFI system Throttle Position Crankshaft 24X Position Sensor Idle Control Position Sensor Target Wheel Valve Throttle of Crankshaft Heated oxygen sensor L Heated oxygen sensor R Ignition Coil Engine Temperature Engine Control Sensor Module Intake air temperature/...
  • Page 22 USER’S NOTICE EFI fault Common Classi cation Possible causes Troubleshooting method faults T h e b a t t e r y p o w e r s u p p l y i s n o t Check and tighten the battery E l e c t r i c a l connected properly equipment...
  • Page 23 USER’S NOTICE Common Classi cation Possible causes Troubleshooting method faults T h e w h o l e Poor contact or burnt out of the fuse Check and replace the fuse E l e c t r i c a l v e h i c l e c a n equipment Damaged oil pump relay...
  • Page 24 USER’S NOTICE Common Classi cation Possible causes Troubleshooting method faults Fuel injector failure or blockage Check and replace the fuel injector Impurities in the fuel lter Replace fuel lter Re initialize to reset the stepping motor, so as to eliminate the Step loss of step motor Excessive refueling, step loss of the stepping motor...
  • Page 25 OPERATION GUIDE Inspection before driving Before driving, check in accordance with the following requirements to ensure users' safe driving and successful driving. Items Inspection Remark Fuel system Inspect the fuel capacity and fuel valve for oil leakage According to the mileage and working Check whether the lubricating oil is deteriorated and whether conditions, regularly carry out three-level Lubricating oil, brake uid...
  • Page 26 OPERATION GUIDE Start up and preheating Cold motorcycle startup and preheating steps are as follows: 1. Turn on the ignition lock, wait for the fuel pump to run for several seconds and stop, and check whether the instrument indicator light of the motorcycle works normally. 2.
  • Page 27 OPERATION GUIDE Driving operation 1. After starting preheating, retract the side support, hold the clutch handle (Figure 1) and disengage the clutch.Press the shift arm with the left toe (Figure 2) (Note: the brake is in braking state before starting and engaging gear), and shift the gear to the first gear.
  • Page 28 OPERATION GUIDE Damping adjustment When the damping recovery resistance is large (slow rebound), use a slotted screwdriver to adjust the adjuster screw counterclockwise to reduce the resistance. On the contrary, adjust clockwise to increase resistance. . 27 .
  • Page 29 OPERATION GUIDE Operation of New Motorcycle After buying a new motorcycle, users shall pay attention to the running-in of the new motorcycle (the running-in period is 1,000km at the beginning, and the odometer reading shall prevail). The running-in quality of the new motorcycle directly affects the service life of the motorcycle, so the user should control the rotation speed to about 6500r/min (the speed is not more than 50km/h, depending on the speedometer) within the first 1000km.
  • Page 30 OPERATION GUIDE Safe driving instruction 1. Precautions for driving up and down ramps When driving on mountain roads with twists and turns and undulating slopes, the driving speed shall be adjusted according to the actual situation to avoid engine overload. motorcycle stalls.
  • Page 31 OPERATION GUIDE Safe driving instruction 4. Precautions for driving braking The higher the speed of the motorcycle, the longer the braking distance. Therefore, during braking, the brake shall be controlled according to the vehicle speed and the required braking distance. easy to produce "floating", resulting in difficulty in controlling the steering mechanism and braking system.
  • Page 32 MAINTENANCE Regular maintenance periodical table Maintenance Odometer km cycle Every 5,000km Every 10,000km Every 20,000km Remark Running in period 1,000km Crankcase lubricating oil Replace every 300km Replace Fuel filter Every 10,000Km 1.Preheat the engine Oil fine filter Replace once after the run-in period and every 10000km thereafter before draining the oil.
  • Page 33 MAINTENANCE Inspection and replacement of engine oil Change the engine oil regularly; Please change the oil after preheating for 3 minutes, and change the oil in strict accordance with the standard. 1. Place the engine horizontally and stop it for 3 minutes after idling for 60 seconds.
  • Page 34 MAINTENANCE 3. Re m o v e t h e o i l p l u g o n t h e r i g h t c o v e r, a d d t h e corresponding brand of lubricating oil from the oil plug on the right cover, observe the oil level while adding oil, and stop refueling until the oil level reaches the upper line of the oil observation window.
  • Page 35 MAINTENANCE Inspection and addition of antifreeze 1. The antifreeze used by our company is ethylene glycol type, which is a slightly toxic liquid. The antifreeze sold on the market is generally dyed, mostly blue or green. The original antifreeze of our company is in blue.
  • Page 36 MAINTENANCE Cleaning of air filter After the filter element of the air filter is blocked by dust, the resistance of the intake system will increase, the mixture is too rich, the power will decrease and the fuel consumption will increase. Therefore, the filter element should be checked, cleaned and replaced regularly.
  • Page 37 MAINTENANCE Inspection and adjustment of spark plug Remove the spark plug. If the skirt of the spark plug insulator is gray white, replace the spark plug of the same model. If the spark plug insulator is dark black or the surface is seriously greasy and dark black carbon deposit, clean the air filter and check whether there are other faults in the whole vehicle.
  • Page 38 MAINTENANCE Adjustment of accelerator cable Adjust the throttle wire pull rope by turning the adjusting nut to achieve the correct free stroke of the throttle handle. 1. When the free stroke of the throttle handle (Figure 1) is greater than or less than the standard value, it needs to be readjusted.
  • Page 39 MAINTENANCE Inspection and adjustment of front brakes The front and rear brakes of this model are equipped with disc configuration, which has the advantages of stable braking performance, safety, reliability, labor saving, excellent heat dissipation, etc. 1. When the front stroke of the throttle handle is greater than or less than the standard value, it needs to be readjusted.
  • Page 40 MAINTENANCE Inspection and adjustment of rear brakes 1. When the free stroke of the brake pedal is greater than or less than the standard value, it needs to be readjusted. 2. Open the left cover and check the oil level of the storage cylinder from the observation window, when the oil level of the storage cylinder is lower than the lower limit, the brake oil should be added to the upper...
  • Page 41 MAINTENANCE Inspection of wheels Instructions for use of selecting semi hot melt tires a. Precautions for parking in low temperature environment (below - 10C °).When the outdoor environment is lower than - 10C ° and the vehicle needs to be parked for a long time: it is recommended to park indoors: it is recommended to avoid the use of side braces, and the parking frame should be used for parking,keep tires free from vehicle gravity: It is recommended to avoid parking tires on ice...
  • Page 42 MAINTENANCE Battery This motorcycle adopts a wet charged colloidal battery with DC power supply, and its ready-to-use specification is If the terminal voltage of the battery is below 12.5V under sufficient voltage state, the battery must be charged and used after sufficient voltage. DANGER 1.
  • Page 43 MAINTENANCE Replacement of fuse Adjustment of electric horn The fuse is connected in series to all electrical components After the motorcycle has been running for a period of of the vehicle. When the current exceeds the specified value, time, the fixing nut and adjusting screw of the electric horn the fuse will automatically fuse to protect the battery and may become loose, resulting in hoarseness or silence of the electrical components.
  • Page 44 MAINTENANCE Cleaning and storage 1. Motorcycle cleaning Before cleaning the vehicle, the vehicle must be in the flameout state. After the engine is cooled, block the air outlet at the tail of the exhaust pipe, and then wash the outside of the vehicle. During cleaning, pay attention to that the water gun pressure should not be too high, otherwise the lubricating grease will be washed clean (such as wheel bearings, steering column bearings, oil seals, etc.).
  • Page 45 Technical specifications and performance parameters Items SR600GY Specifications/parameters SR600GY-A Specifications/parameters 2230×990×1399mm 2180×870×1399mm Outer contour dimension (length × width × height) 1425mm Wheelbase 175mm Minimum ground clearance 5350mm Minimum turning circle diameter 230kg 219kg Complete vehicle curb mass 150kg Maximum capacity ZS272MS-2 Engine model DOHC Parallel-Twin,four stroke,Liquid-cooled...
  • Page 46 Electrical schematic diagram Black-B,Red-R,Green-G, Orange-O,Blue-U,Purple-P , Grey-H,Pink-K,Brown-N, Light blue-Lb,Light green-Lg . 45 .
  • Page 47 Memorandum . 46 .
  • Page 48 All rights reserved April 2023 . 47 .