JORDAN CONTROLS SM-1020 Instruction Manual

Process variable actuator

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Instruction Manual
IM-0645
SM-1020
Process Variable Actuator

Table of Contents

General Information .............................................. 2-3
Product Specifications .............................................. 4
Speed/Torque Curve ................................................ 5
Installation Wiring .................................................... 6
Setup Information .................................................... 7
Normal Output Shaft Motion .................................... 8
Recommended Spare Parts ...................................... 8
DIP Switch Configurations ........................................ 8
Start-up Information ................................................. 9
Speed vs. Voltage Chart .......................................... 10
Typical Wiring Diagram .......................................... 11
Troubleshooting Guides ..................................... 12-13
Major Dimensions .................................................. 14
Component Identification ...................................... 15
Due to wide variations in the terminal numbering
of actuator products, actual wiring of this device
should follow the print supplied with the unit.
-1-

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Summary of Contents for JORDAN CONTROLS SM-1020

  • Page 1: Table Of Contents

    Instruction Manual IM-0645 SM-1020 Process Variable Actuator Table of Contents General Information ..........2-3 Product Specifications ..........4 Speed/Torque Curve ..........5 Installation Wiring ............ 6 Setup Information ............ 7 Normal Output Shaft Motion ........8 Recommended Spare Parts ........8 DIP Switch Configurations ........
  • Page 2: General Information

    Report all damage immedi- operating and servicing this product. ately to the freight carrier and Jordan Controls, Inc. • If you do not understand any of the instructions, contact your Jordan Controls representative for Unpack the product and information packet—taking...
  • Page 3 Normally, processes that do not require fast actuator response are compatible with a proportional loop controller such as this. SM-1020 1628 C 01 ABBREVIATIONS USED IN THIS MANUAL 120 / 50-60 / 1 / 1...
  • Page 4: Product Specifications

    SM-1020 PROCESS VARIABLE SPECIFICATIONS Standard Line Voltage: 120/240 Vac, ± 10% Current Limit: Automatic, no adjustments needed (Slide switch selectable) Speed/Torque: See curve on page 5 Frequency: 50/60 Hz Rotation: 90° Power: 18 VA Output Shaft Motion: All models can go in either Command Signal Inputs: direction on an increasing command signal.
  • Page 5: Speed/Torque Curve

    = 15 sec. 80 in. lbs. torgue SM-1015 SM-1020 NOTE: On models operating in the 12-23 Vdc range, maximum output torque is limited to 29 in. lbs. There is no rating change when input voltage is 24 Vdc or greater.
  • Page 6: Installation Wiring

    INSTALLATION WIRING GENERAL WIRING TO TB2 All wiring should be done in accordance with prevail- Input power terminates at TB2. For ac models, terminal ing codes by qualified personnel. 1 is hot, and terminal 2 is neutral. For dc models, terminal 1 is positive (+), and terminal 2 is negative (-).
  • Page 7: Setup Information

    SETUP INFORMATION AMPLIFIER SETUP Switch 5 – 0 to 5 volt command This switch is used in conjunction with switch 7. WARNING: This setup must be done with power off. When this switch is in the “ON” position, and switch 7 INPUT POWER is in the “ON”...
  • Page 8: Normal Output Shaft Motion

    Switch 1 position for normal actuator operation OFF Position Stepper motor rotation for an increasing signal Jordan Controls has established a standard for Stepper motor drive indication for an increasing motion INC LED is ON actuator output motion for all actuators including...
  • Page 9: Start-Up Information

    START-UP INFORMATION START UP FOR LOW LEVEL CURRENT OR VOLTAGE 5) Auxiliary limit switches. These are electronic COMMAND SIGNALS position switches that can be set throughout the range of the actuator. LS1 is “ON” when the 1) Power. Before applying AC or DC power to TB2 actuator position is less than the ZERO position.
  • Page 10: Speed Vs. Voltage Chart

    SM-1020 SPEED VS. VOLTAGE AT TEST POINT 16.00 14.00 12.00 10.00 8.00 6.00 4.00 2.00 Voltage 0.00 Figure 4 -10-...
  • Page 11: Typical Wiring Diagram

    TYPICAL WIRING DIAGRAM Note 1 Input Power: 120/240 Vac, 50/60 Hz Input power to terminals TB2-1 & TB2-2 Select desired input power by sliding power selection switch on Upper P.C. Board 24 Vdc Input power to terminals TB2-1 & TB2-2 Due to wide variations in the terminal numbering of actuator products, actual...
  • Page 12: Troubleshooting Guides

    TROUBLESHOOTING GUIDE VISUAL TROUBLESHOOTING For visual troubleshooting, LEDs are provided to display the status of the actuator. These are located on the same side of the lower board as SW1. The identification of these LEDs are shown in the table below, and are ordered as the LEDs appear: left to right. Function This LED is on when power is applied to the microprocessor, and the Microprocessor running...
  • Page 13 TROUBLESHOOTING GUIDE ELECTRICAL TROUBLESHOOTING Electrical troubleshooting can be performed using the six test points that are located on the motor connector side of the lower board (see figure 3). The black test point labeled COM is used for the common connection for the voltage meter or oscilloscope. The functions and valid range of the remaining five red test points are shown in the table below.
  • Page 14: Major Dimensions

    MAJOR DIMENSIONS INCHES (MILLIMETERS) Figure 6 These dimensions are subject to change without notice and should not be used for preparation of drawings or fabrication of installation mounting. Current installation dimension drawings are available on request. -14-...
  • Page 15: Component Identification

    COMPONENT IDENTIFICATION -15-...
  • Page 16 The dimensions in this manual are subject to change without notice and should not be used JORDAN CONTROLS, INC. for preparation of drawings or fabrication of 5607 West Douglas Avenue installation mounting. Current installation Milwaukee, Wisconsin 53218 dimension drawings are available upon request.

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