Roger H30 Series, H30/643, H30/644, H30/649 Manual

Symbols

	Generic danger
	Dangerous voltage risk
	Useful information
	Refer to the Installation and use instructions
	Earth connection
	Temperature range
	Alternating current
	Direct current

Product description

Technical Data

	H30/643 H30/644 H30/649
Drive type	IRREVERSIBLE
Mains power supply	230V~; 115V~ (*)
Rated power	240 W
Thrust	300N
Jogging	50%
Motor overload cutout	150°C
Working speed	9,5 m/min
Maximum leaf weight	600 kg
Capacitor	12,5 μF (H30/649: 30 μF)
Exit gear	Z15/mod 4
Degree of protection	IP44
Working temperature	-20°C +55°C
Maximum admissioned gradient	0,5%
Sound pressure during use	<70dB(A)
Operator weight	11,8 kg
Control unit	H70/104AC

Dimensions

Typical installation

Preliminary checks and installation of the foundation plate

Check that the gate is structurally sound and check that the gate leaf is stable. The gate may cause injury or damage to property in the event of derailing or falling to one side.

The guide rail must be securely fixed to the ground and must be perfectly straight, with no kinks or other irregularities which may obstruct the movement of the gate leaf, and must not have a gradient greater than 0.5%.

Check that the guide rails are in good condition and adequately greased.

Always install mechanical stops in the gate open and gate closed positions, anchored securely to the ground and with elastic damper elements (e.g. rubber buffer) to attenuate the impact of the gate leaf against the stop.

Check that, when the motor is unlocked, the door doesn't move if left in any position.

INSTALLING FOUNDATION PLATE

The automation system may be installed on the right or left hand side.

Fit the four 10MA nuts onto the anchor bolts included, tightening along the full length of the thread.

Fit the anchor bolts into the 4 holes in the foundation plate and fasten with the 4 nuts as shown in figure 1.

fig.1

Referring to the measurements given in the figure, cast a slab of cement with the base plate sunk into the cement. The plate must be perfectly level and clean.

The distances between the foundation plate [B] and the rack [A] must be as indicated.

fig.2

The flexible conduits of the electrical system must exit from the hole on the right hand side of the foundation plate (seen from the inner side).

Automation installation

• Undo the screws of the cover and remove the lid by lifting up as shown in fig. 3. Check that the six adjuster feet do not protrude from the base of the gearmotor.
  
  fig.3
• Put the O-ring (B) onto each screws M10x40 (A). Insert the screws in the gearmotor corners (C) and secure them with the nuts M10 (D).
• Fit the H30 on the 4 anchor bolt, as shown in fig. 4. If necessary, undo the nuts on the foundation plate.
  
  fig.4
• Adjust the horizontal position of the gearmotor by sliding along the slots on the foundation plate, and adjust the vertical position with the 6 adjuster feet.
• When adjusting the vertical position, also consider the correct fastener measurements for the rack. See paragraph "Fixing the rack".
• Fit the spacer M10 (E).
• Fit the cover.

Fixing the rack

N.B.: The H30 gearmotor may be used with racks with a teething module of 4.

• Unlock the gearmotor and move the gate into the open position.
• Place the rack on the pinion, then fasten the entire length of the rack, sliding the gate to allow access to the fasteners.
• To ensure that subsequent sections of rack are aligned correctly and maintain the correct tooth pitch, we recommend installing the rack sections with connector pieces.
• Ensure that there is a clearance of at least 1 - 2 mm between the pinion and the rack. If necessary, adjust the height of the gearmotor or, if possible, of the rack.
  
  fig.5
• Manually check that the gate slides smoothly and without impediment.
• Fasten the gear motor definitively.

Fixing the limit switches (mechanical/magnetic)

fig.6

• Adjust the magnetic limit switches based on the minimum distances between the sensor and the magnet installed on the rack (fig. 8).
• Move the gate into the fully open position and then into the fully closed position, and fasten the limit switch brackets onto the rack, ensuring that they are turned the right way around.
• With mechanical limit switches: R = RIGHT; L = LEFT (fig. 7).
  
  fig.7
• With magnetic limit switches, the arrows must point towards the middle of the rack (fig. 8).
  
  fig.8
  ATTENTION: the magnet can be adjusted by a maximum of 8 mm by loosening the two screws.
  ATTENTION: Between magnet and limit switch bracket there must be a distance of 10 mm at most.
• Perform a few open/close manoeuvres then adjust the positions of the limit switch brackets so that the gate stops 40 to 80 mm before the mechanical stop. The stopping distance depends on the weight of the gate, friction, the control unit used and weather conditions.
• The gate must not come into contact with the mechanical stops when opening and closing.

Electrical connections

The electrical connections and test procedure for H30 gear motors are illustrated in the installation manual of the control unit used H70/104AC.

fig.9

It is compulsory connect the earth connection to start functioning the motor .

fig.10

Mechanical limit switches

Magnetic limit switches

The gate open and gate closed limit switch outputs are OPEN COLLECTOR signals.

Manual release

Only perform the gate leaf release and lock procedures with the unit disconnected from mains, with batteries (if installed) disconnected and with the motor at a standstill.

RELEASE AND MANUAL OPERATION

Flip open the lock cover as indicated in step 1.
Insert the key included into the lock and turn clockwise by 90°, as indicated in step 2.
Open the release cover completely, as indicated in step 3.
Move the leaf manually.

RESTORING AUTOMATIC OPERATION

To lock the gate leaf again, lower the release cover with the key inserted, taking care not to trap your fingers.
Turn the key anticlockwise by 90°.
Remove the key and close the lock cover.
Reconnect to mains electricity.

Product label (example)

Decoding the batch and serial number

The IN parameter is a progressive number related to the year of manufacture. The two most significant digits of the LOTTO/BC parameter are the year of manufacture, while the two less significant digits are the week of manufacture.

Reading example

LOTTO/BC: AASS
AA = year of manufacture
SS = week of manufacture

The product label is attached to the motor (see figure).
Labels must not be removed, damaged, dirty or concealed.

info@rogertechnology.it

www.rogertechnology.com

Documents / Resources

References

• Roger Technology - Automazioni in movimento

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