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Read and understand the tool manual and these instructions for the use of this table with your router. Failure to follow all instructions listed below may result in serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adaptor plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. Improper grounding can shock, burn, or electrocute. Grounded tools are equipped with threeconductor cord and three-prong type plugs. Before plugging in the tool, be certain the outlet voltage supplied is within the voltage marked on the nameplate. Do not use "AC only" rated tools with a DC power supply. Double-insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double Insulation eliminates the need for the three-wire grounded power cord and grounded power supply system. Before plugging in the tool, be certain the outlet voltage supplied is within the voltage marked on the nameplate. Do not use "AC only" rated tools with a DC power supply. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to your tool. Electricianʼs rubber gloves and footwear will further enhance your personal safety. Donʼt expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W." These cords are rated for outdoor use and reduce the risk of electric shock. Refer to "Important Information About Extension Cords" in your router table manual.
Personal Safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. Keep guards in place. Maintain the guards in working order and in proper adjustment and alignment. Avoid accidental starting. Be sure switch is "OFF" before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch "ON" invites accidents. Remove adjusting keys or wrenches before turning the tool "ON." A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations. Use safety goggles (head protection). Wear safety goggles (must comply with ANSI Standard Z87.1) at all times. Wear non-slip footwear and a hard hat, if appropriate. Also, use face or dust mask if cutting operation is dusty and ear protectors (plugs or muffs) during extended periods of operation.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. Do not use tool if switch does not turn it "ON" or "OFF." Any tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. Keep guards in place. Maintain the guards in working order and in proper adjustment and alignment. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. Never leave tools running unattended. Turn the power OFF. DO NOT leave tool until it comes to a complete stop. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control. Any alteration or modification is a misuse and may result in a dangerous condition.
Check for damaged guards or parts, misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the toolʼs operation. If damaged, have the tool properly repaired or replaced before using. Many accidents are caused by poorly maintained tools. Develop a periodic maintenance schedule for your tool. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. For example: internal wires may be misplaced or pinched; safety guard return springs may be improperly mounted. When servicing a tool, use only identical replacement parts. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. Certain cleaning agents such as gasoline, carbon tetrachloride, and ammonia may damage plastic parts.
Lift router table only by the table edges. Lifting table by any other surface could cause personal injury.
Do not use the router table until all assembly and installation steps have been completed. Prior to each use, verify that fasteners and the router clamps are tight. A loose table or router is unstable and may shift in use, resulting in property damage or serious personal injury.
Disconnect the router from the power supply before installing router into the table, making adjustments, changing accessories, removing the router from the table, performing maintenance, or storing the tool. Such precautionary safety measures reduce the risk of unintentional tool operation. Do not plug router motor power cord into standard wall outlet. Always plug router cord into the router table switch box.
Power tool switches and controls need to be within your reach in emergency situations.
Do not permit fingers to touch terminals on the plug when inserting or removing plug from the outlet. Risk of Electric Shock. Before connecting router or vacuum to router table switch box, ensure that the router or vacuum switch is off and that the router table switch box is unplugged.
Such precautionary safety measures reduce the risk of unintentional tool operation. Before using the router table, verify that the router is securely clamped in the router table base.
While working, periodically check the router base fastener clamping tightness. Vibrations from cutting operations can cause router motor clamps to loosen and the router motor may fall from the table. Before starting to work, ensure that the power cords from the router accessories, the switch box, and the extension cord do not and cannot come in contact with the router or any moving parts of the router. Such precautionary safety measures reduce the risk of injury due to loss of control.
Do not use the router table without the overhead guard unless required by a particular cutting operation. Replace guard immediately after completion of cutting operation. Remove all dust, chips, and any other foreign particles that can affect its function. The guard will aid in keeping hands from unintended contact with the rotating bit. Do not use bits that have a cutting diameter that exceeds the clearance hole in the tabletop insert plate or insert rings. The bit could contact the insert plate or insert ring, throwing fragments.
Never use dull or damaged bits. Damaged bits can snap during use. Dull bits require more force to push the workpiece, possibly causing the bit to break or the material to kick back.
Handle sharp bits with care. Such precautionary safety measures reduce risk of injury. Do not alter insert ring or insert plate bit hole. Match the cutting diameter of the bit to the inner diameter of the insert ring or insert plate bit hole such that the difference is no less than 1/16 ' ' on a side. Insert rings are meant to reduce the gap between the cutting diameter of the bit and the table so that workpieces maintain full support of the table while routing. Install bit in accordance with instructions in the router manual. Securely clamp the router bit in the collet chuck before making any cuts. Securing the bit before cutting reduces the risk of the bit becoming loose during operation.
Never place your fingers near a spinning bit or under the guard when the router is plugged in. Such precautionary safety measures reduce the risk of injury.
Never hold the workpiece on the outfeed side of the bit. Pressing the workpiece against the outfeed side of the fence may cause material binding and possible kickback, pulling your hand into the bit.
Guide the workpiece with the fence to maintain control of the workpiece.
Do not place the workpiece between the router bit and fence while routing the edge. This placement will cause the material to become wedged, making kickback possible.
Only use routers for working with wood, woodlike products, plastic, or laminates. Do not use router and router table for cutting or shaping metals. Be sure workpiece does not contain nails or other hard objects. Cutting nails may cause loss of control of the tool or workpiece. Never start the tool when the bit is engaged in the material. The bit-cutting edge may grab the material, causing loss of control of the workpiece.
Feed the workpiece only against the rotation of the bit. Do not "back feed" the workpiece into the bit. The bit rotates counterclockwise as viewed from the top of the table. "Back feeding" will cause the workpiece to "climb" up on the bit, pulling the workpiece and possibly your hands into the rotating bit.
Do not feed the workpiece into the bit where the majority of the workpiece is between the fence and the bit. This creates a "fence trap" which is a hazardous situation due to the bit being exposed. This will cause the work to "climb-cut" away from the tabletop and may lead to loss of control during operation.
Do not cut material that is warped, wobbly, or otherwise unstable. The router table is designed to cut flat, straight, and squared materials. If the material is slightly curved but otherwise stable, cut the material with the concave side against the table or fence.
Cutting the material with the concave side up or away from the table may cause the warped or wobbly material to roll and kick back, causing the user to lose control.
Use auxiliary infeed and outfeed supports for long or wide workpieces. Oversize workpieces without adequate support can flip off the table or cause the table to tip. Use push stick, vertically and horizontally mounted featherboards (spring sticks), and other jigs to hold down the workpiece. Push sticks, featherboards, and jigs eliminate the need to hold the workpiece near the spinning bit.
Never let go of the workpiece when routing until the cut has been completed and the workpiece is completely clear of the bit. Such precautionary safety measures reduce the risk of injury and property damage. Featherboards aid in holding the workpiece in position when routing on a router table. They are not intended to hold the workpiece in place alone when the workpiece is in contact with the bit, or at any other time when the bit is turning.
Always hold the workpiece against the router table fence when routing. Such precautionary measures increase accuracy in routing and improve control of the workpiece, reducing the risk of injury. Never leave the router unattended while it is running or before it comes to a complete stop.
Such precautionary safety measures reduce the risk of injury and property damage.
Do not use the table as a workbench or work surface. Using it for purposes other than routing may cause damage and make it unsafe to use in routing. Never stand on the table or use as a ladder or scaffolding. The table could tip or the cutting tool could be accidentally contacted.
When servicing the tool, use only recommended Bosch replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow maintenance instructions can result in personal injury.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Do not feed the workpiece where the majority of the workpiece is between the fence and the bit. This creates a "fence trap" which is dangerous for two reasons:
Feed the workpiece only against the rotation of the bit. Do not "back feed" the work into the bit. The bit rotates counterclockwise as viewed from the top of the table. "Back feeding" the work is dangerous for two reasons:
An extension cord with adequate size conductors that is capable of carrying the current for your tool must be used. This will prevent excessive voltage drop, loss of power, or overheating. Grounded tools must use 3-wire extension cords that have 3-prong plugs and receptacles.
NOTE: The smaller the gauge number, the heavier the cord.
RECOMMENDED SIZES OF EXTENSION CORDS 120-VOLT ALTERNATING CURRENT TOOLS
Tool's Ampere Rating | Cord Size in A.W.G. | Wire Sizes in mm 2 | ||||||
Cord Length in Feet | Cord Length in Meters | |||||||
25 | 50 | 100 | 150 | 15 | 30 | 60 | 120 | |
3-6 | 18 | 16 | 16 | 14 | .75 | .75 | 1.5 | 2.5 |
6-8 | 18 | 16 | 14 | 12 | .75 | 1.0 | 2.5 | 4.0 |
8-10 | 18 | 16 | 14 | 12 | .75 | 1.0 | 2.5 | 4.0 |
10-12 | 16 | 16 | 14 | 12 | 1.0 | 2.5 | 4.0 | — |
12-16 | 14 | 12 | — | — | — | — | — | — |
Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Refer to Parts List below and.
NOTE: The hardware bag contains fasteners for several models. Some fasteners may not be used in the assembly of this model. Refer to the parts list above for the correct sizes and quantities used with this table.
ASSEMBLING THE ROUTER TABLE
HELPFUL TOOLS
HINT: Applying bar soap or beeswax to the screw threads (35 and 38) will make them easier to install into the panels.
ASSEMBLE SIDES TO BACK (Fig. 1)
NOTE: The mounting holes for the left and right panels are spaced so that the panel will only fit on the correct end of the back. Before attaching the panels, make sure that the predrilled holes for the hinges and door catch are on the INSIDE surface of the panel.
ATTACHING THE BASE (Fig. 2)
ATTACHING THE SWITCH TO THE TABLETOP (Fig. 3)
Assembly Hint: It may be easier to attach the switch bracket if you stand the tabletop on its back edge for this step.
ATTACH THE TABLETOP (Fig. 4)
NOTE: The tabletop may be shipped with the miter channel in place. To access the tabletop mounting holes, remove the channel for this step.
ASSEMBLE THE ALUMINUM MITER CHANNEL TO THE TABLETOP (Fig. 5)
Assembly Hint: It may be easier to install the miter channel if you lay the table on its back for this step.
ATTACH THE DOOR (Figs. 6 and 7)
HINT: Applying bar soap or beeswax to the screw threads will make them easier to install into the panels.
ASSEMBLING THE FENCE (Figs. 8 and 9)
NOTE: Two plastic jointing shims (23) are included to provide the proper fence offset when jointing. For more about jointing operations and shim placement.
NOTE: To simplify installation of the router adapter plate and router, do not install the fence onto the router table at this time.
Before using the router table, verify that the router is securely clamped to the router table base. While working, periodically check the router base fasteners clamping tightness. Router motor vibration can loosen fasteners during use, causing the router to fall from the table.
SELECTING THE ROUTER HOLE PATTERN
DETERMINE THE MOUNTING METHOD TO BE USED (see chart)
If your router model is listed in the chart, proceed to step 1 below. If it is NOT listed, you must purchase a BOSCH RA1186 Router Adapter Plate, available separately. If your router model is listed:
MOUNTING PLATE GUIDE FOR COMPATIBLE ROUTERS (Fig. 10)
CHART 1
*RE170 requires the subbase attached for specified fastener length.
ATTACH ROUTER TO MOUNTING PLATE
(Figs. 11 and 12)
Disconnect the router from the power supply before installing router into the table, making adjustments, changing accessories, removing the router from the table, performing maintenance, or storing the tool. Such precautionary safety measures reduce the risk of unintentional tool operation.
ATTACH THE ROUTER MOUNTING PLATE (Fig. 13)
TO REMOVE THE ROUTER AND/OR ROUTER MOUNTING PLATE
Make sure that the router is NOT plugged into a power outlet when installing into the table, removing from table, making adjustments or changing accessories. Router could accidentally start.
THE FENCE MUST BE REMOVED FROM THE ROUTER TABLE WHEN REMOVING OR REINSTALLING THE ROUTER MOUNTING PLATE. To remove the router without removing the mounting plate, see step 3.
OVER-TABLE HEIGHT ADJUSTMENT
The router adapter plate features an access hole to allow use with the over-table height adjustment feature on the BOSCH 1617 series routers. Refer to your router manual for additional information on using this feature. For other brands of routers with over-table height adjustment features, it may be necessary to drill an access hole in the router mounting plate as follows:
ATTACHING THE FENCE TO THE TABLE (Fig. 14)
Before operating, make sure the entire unit (table with router installed) is placed on and secured to a solid, flat, level surface and will not tip. Use of auxiliary in-feed and out-feed supports is necessary for long or wide workpieces. Long workpieces without adequate support can cause the router table to tip over.
SECURING THE ROUTER TABLE TO A WORK SURFACE (Fig. 15)
Preferred method:
The base of the router table has four mounting holes. These holes can be used to attach it to a workbench or work surface with four 1/4 ' wood screws and washers or bolts, washers, and nuts (not provided).
HINT: Position the router table in the desired location and mark the hole locations using the holes in the table base. Then drill suitable pilot (for wood screws) or through-holes (for bolts).
Alternative method: The base can be secured to a workbench or work surface with C-clamps.
Disconnect the router from the power supply before installing router into the table, making adjustments, changing accessories, removing the router from the table, performing maintenance, or storing the tool. Such precautionary safety measures reduce the risk of unintentional tool operation.
Do not alter tabletop insert ring or insert plate bit hole. Match the cutting diameter of the bit to the inner diameter of the insert ring or insert plate bit hole such that the difference is no less than 1/16 on a side. Insert rings are meant to reduce the gap between the cutting diameter of the bit and table so that workpieces maintain full support of the table while routing.
TABLETOP INSERT RINGS (Fig. 16)
This router table includes three insert rings with the following hole sizes:
(9) 1 ' in diameter, for use with bits with diameters up to 7/8 '
(10) 2 ' in diameter, for use with bits with diameters up ⁄to 1 7/8 '
(11) 2 3/4' in diameter, for use with bits with diameters up to 2 5/8 '
No insert ring is used for bits with diameters over 2 5/8 ' and up to 3 1/2"
Do not use the router table with bits over 3½ in diameter. Bits larger than 3½ exceed the clearance hole in the tabletop insert rings. Bits larger than 3½ ' can contact insert plate or insert ring, throwing fragments.
TO INSTALL TABLETOP INSERT RINGS (Fig. 16):
Do not use, attempt to change, or remove tabletop insert rings from the tabletop unless the router is off and unplugged. Such precautionary safety measures reduce the risk of unintentional tool operation.
SWITCH CONTROL BOX
Do not plug router motor power cord into standard wall outlet. It must be plugged into the router table switch. Power tool switches and controls need to be within your reach in emergency situations.
GENERAL INFORMATION
The power switch is designed for use with most BOSCH Router Tables. It provides the convenience of an ON (RESET)-OFF switch at the front of the table, thus eliminating the need to reach underneath the table to turn the router ON and OFF.
The power switch also provides an optional simultaneous ON-OFF control of an additional accessory, such as a light, wet/dry vac, etc. The switch has an internal, resettable circuit breaker to provide overload protection.
ELECTRICAL REQUIREMENTS
The switch box cord should only be plugged into a 14-gauge (or heavier), three-wire extension cord with a three-hole grounding receptacle and three-prong grounding plug. The extension cord must be plugged into a matching outlet that has been installed by a licensed electrician and grounded in accordance with all local codes and ordinances.
DAMAGED OR WORN EXTENSION CORDS ARE NOT TO BE USED AND ARE TO BE REPLACED IMMEDIATELY.
The electrical outlets at the back of the switch box will accept three-hole extension cords.
The electrical receptacles at the back of the switch box will accept either three-prong or two-prong plugs from a router or accessory.
In the event of a malfunction or breakdown, grounding provides the path of least resistance for electrical current in order to reduce the risk of electrical shock. This switch box is equipped with an electrical cord that has an equipment-grounding connector and a grounding plug.
DO NOT modify the plug from the switch if it does not plug into the extension cord. Obtain an extension cord with the proper outlet.
Improper connection of the equipment-grounding conductor can result in risk of an electrical shock. The conductor with insulation that has a green outer surface, with or without yellow stripes, is the equipment grounding conductor. DO NOT CONNECT THE EQUIPMENT-GROUNDING CONDUCTOR TO A LIVE TERMINAL.
Check with a licensed electrician if the grounding instructions are not completely understood, or if there is doubt as to whether the electrical outlet or extension cord is properly grounded.
Do not permit fingers to touch terminals of the plug when inserting or removing the plug from the outlet. Risk of Electric Shock.
Use the switch box only when properly assembled to the router table. Use only with a router that has also been properly installed on a properly assembled router table. Such precautionary safety measures reduce the risk of injury due to loss of control.
Do not exceed a total combined rating of 15 amps when connecting the router and any accessories such as a light or wet/dry vacuum. The switch has a rating of 15 amps.
CONNECTING THE ROUTER POWER CORD TO THE SWITCH
Before connecting router to router table switch box, ensure that the router switch is OFF, and that the router table switch box is unplugged. Such precautionary safety measures reduce the risk of unintentional tool operation.
Before starting to work, ensure that the power cords from the router, accessories, the switch case, and the extension cord do not and cannot come in contact with the router or any moving parts of the router. Such precautionary safety measures reduce the risk of injury due to loss of control.
Cord Routing
Route the switch cord and any accessory power cords through the notch in the vacuum port on the back of the router table cabinet.
SWITCH OPERATION (Fig. 17)
This section explains the operation and features of the switch box assembly prior to plugging the power cord into a power outlet. The intent is to familiarize the user with the switch operation without actually turning ON the router. The switch box (14) (Fig. 17) incorporates a lockout key (14A) to help prevent unauthorized use by others.
Make sure that the extension cord is not plugged into an electrical outlet before proceeding any further.
Before proceeding any further, make sure the switch on the router is in the OFF position and the switch lever is in the OFF position.
Never leave the router unattended while it is running or before it comes to a complete stop.
Before starting to work ensure that the power cords from the router, accessories, the switch case, and the extension cord do not and cannot come in contact with the router or any moving parts of the router. Such precautionary safety measures reduce the risk of injury due to loss of control.
The switch power cord can now be plugged into the extension cord.
ROUTER AND SWITCH OPERATION
This section explains operation of the switch with the power cord plugged into the extension cord. The router will turn ON when the red paddle on the switch box is pulled up to the ON position.
CIRCUIT RESET BUTTON
NOTE: In the event of an overload, the internal switch circuit breaker will trip the switch to the OFF position. This will interrupt power to the router and any accessory plugged into the switch itself. If this occurs, proceed as follows:
If the switch case does not work and you have tried to RESET the circuit reset button as described above:
WHEN THE ROUTER TABLE IS NOT IN USE
NOTE: If the key should become lost or damaged, replacement keys are available by calling BOSCH customer service at 1-877-BOSCH99.
ATTACHING AND USING A WET/DRY VACUUM
Before connecting vacuum to router table switch box, ensure that the vacuum switch is OFF, and that the router table switch box is unplugged. Such precautionary safety measures reduce the risk of unintentional tool operation.
Do not exceed a total combined rating of 15 amps when connecting the router and any accessories such as a light or wet/dry vacuum. The switch has a rating of 15 amps. This router table features two vacuum ports for the attachment of a wet/dry vac with a 2 ⁄ 1 nozzle. Select which port will provide optimal results, based on your 2 ' routing operation:
The vacuum can be plugged into the router table switch and the cord routed through the slot in the vacuum port on the back of the cabinet. Be sure the cord does not interfere with router operation.
Operating the router table without a wet/dry vacuum can result in an excessive buildup of sawdust and wood chips under the fence assembly and guard, reducing the performance of the router table and fence assembly.
RECOMMENDATION: To maximize performance, regardless of whether a wet/dry vac is being used, remove the sawdust and wood chips from the cabinet and from under the fence assembly and guard as needed.
RECOMMENDATION: It is always a good practice to keep the work area clean. As necessary, remove any accumulated sawdust and wood chips from the top of the router table, as well as from the surrounding work area and floor.
Never place your fingers near a spinning bit or under the guard when the router is plugged in. Such precautionary safety measures reduce the risk of personal injury.
INSTALLING THE ROUTER BIT (CUTTER)
Disconnect the router from the power supply before making adjustments or changing accessories. Such precautionary safety measures reduce the risk of unintentional tool operation. Install the router bit according to the instructions included with your router. Because of the large variation of router bits, certain router bits may not always operate in the desired manner with this router table.
To ensure that the most popular bits will perform satisfactorily, install the bit so that the router collet engages 3/4 of the router bit shank. If the shank of the router bit bottoms out in the collet, back out the router ' bit approximately 1/16 ' to allow for proper tightening.
NEVER INSTALL ROUTER BITS WITH LESS THAN 3/4 OF SHANK ENGAGEMENT IN THE COLLET. ' '
ASSEMBLING THE FEATHERBOARDS (Figs. 18–20)
NOTE: The top/front side of each featherboard is marked to indicate proper feed direction.
Fence Featherboard (Figs. 18 and 19)
Tabletop Featherboard (Fig. 20)
NOTE: The featherboard slide plate assembly is T-shaped for use in the miter channel and has round indentations on the bottom for the carriage bolt heads.
ROUTING USING FEATHERBOARDS (Fig. 21)
Featherboards are helpful in controlling the workpiece while routing and assist in keeping the workpiece flat on the tabletop. The tabletop featherboard, combined with the fence featherboard, helps keep the workpiece pressed against the fence and tabletop. The best location for the featherboards varies according to your application, workpiece size, and other factors.
Additional featherboards, model RA1187, can be purchased from your Bosch retailer.
Never let go of the workpiece when routing until the cut has been completed and the workpiece is completely clear of the bit. Such precautionary safety measures reduce the risk of personal injury and/or property damage.
For accuracy in routing and improved control, the workpiece should be held against the router table fence when routing.
ADJUSTING THE FENCE FACING (Fig. 22)
The right and left fence facings are attached to the front face of the router table fence and can be adjusted inward or outward from the router bit to allow proper clearance for different-sized bits. To provide the best support during routing operations, the fence facings should be as close to the bit as possible without being able to come in contact with the bit (typically about 1/4 from the bit is a suitable distance).
ADJUSTING DEPTH AND HEIGHT OF CUT (Fig. 23)
FULL EDGE CUTTING OR JOINTING (Figs. 24 and 25)
For maximum strength and accuracy, boards that are to be joined together should be smooth and true. The edges should be true to the workpiece surface. You can true the edges using the router table with a straight bit.
NOTE: Use the jointing shim(s) to provide continuous support for the workpiece as it is fed past the router bit.
Always make sure that the fence and guard cannot come in contact with the router bit. Failure to do so will result in damage to the router table and can cause personal injury.
EDGE CUTTING WITH NONPILOTED ROUTER BITS (Figs. 26 and 27)
Disconnect the router from the power supply before making adjustments or changing accessories. Such precautionary safety measures reduce the risk of unintentional tool operation.
NOTE: If the jointing shim is installed, remove it before proceeding. When using nonpiloted router bits, the fence is used to set the depth of cut. For deep cuts, do not try to cut the total depth all in one pass. Repeat the cut, taking multiple smaller cuts.
EDGE CUTTING WITH PILOTED ROUTER BITS (Figs. 28 and 29)
Disconnect the router from the power supply before making adjustments or changing accessories. Such precautionary safety measures reduce the risk of unintentional tool operation.
NOTE: If the jointing shim is installed, remove it before proceeding.
GROOVING, FLUTING, AND VEINING (Figs. 30 and 31)
Disconnect the router from the power supply before making adjustments or changing accessories. Such precautionary safety measures reduce the risk of unintentional tool operation.
NOTE: If the jointing shim is installed, remove it before proceeding. When performing these routing operations, the use of featherboards and a push shoe is recommended. For best results and maximum accuracy, the side of the workpiece that will be against the fence must be square and straight. If you are using a wet/dry vac, it should be connected to the vac port on the back of the table cabinet.
USING THE STARTER PIN FOR EDGE FORMING OF CURVES
The starter pin (26) is used instead of the fence for operations that involve routing curves in the workpiece. It should be used only with bits that have pilot bearings. Thread the starter pin into the threaded hole in the mounting plate and tighten securely with a slotted screwdriver (Fig. 32). Attach the starter pin guard (27) to the mounting plate by threading a #10-32 x 3/8 ' truss-head machine screw (28) through the hole in the guard post and into the threaded hole in the mounting plate. Align the guard with the hole in the mounting plate so it is over the bit, and securely fasten the guard in place.
Use starter pin guard for this type of operation. Do not attempt to rout very small workpieces. Keep fingers clear of spinning bit.
USING A MITER GAUGE (not supplied)
The aluminum T-slot miter gauge slot may be used with most stationary table saw miter gauges that measure 3/4 ' wide x 3/8 ' deep.
NOTE: For ALL routing operations requiring the use of the miter gauge with the fence, BE SURE to align the fence using the scales on the top of the router table before making any cuts. Miters can be cut by loosening the knob on the protractor head, turning the protractor head up to 60° in either direction, and retightening the protractor head knob.
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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