GENERAL INFORMATION These instructions are to ensure proper removal and replacement of the DC/DC converter on Purkeys Direct and Select liftgate charging systems. Tools needed: • 3/8” drive 9/16” socket and ratchet or wrench • 3/8” drive 7/16” deep well socket •...
DC/DC CONVERTER REPLACEMENT GUIDE REPLACEMENT STEPS Step 1: Before you begin: A. Take a picture or label the wires connected to the charge plate. This will aid in reassembly (or consult the proper Purkeys product manual). B. Disconnect all power input sources. a.
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Figure 2 Step 3: Using a 3/8” socket and ratchet or nut driver, remove the orange and yellow wires (labeled liftgate and ignition) from the 2-post terminal strip (see Figure 2). Step 4: Using a 9/16 socket and rachet remove the black input power wire, white ground wire and red output wires from their respective 3/8”...
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DC/DC CONVERTER REPLACEMENT GUIDE Step 5: Using a 7/16” socket and ratchet and remove the 7/16” nuts holding the charge plate to the liftgate battery box (see Figure 3A and 3B). Step 6: Take the charge plate out of the battery box using caution so you do not contact a positive and negative post at the same time, creating a spark.
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Figure 5 Step 12: Reattach the red wire to the stud above the DC/DC converter with the fuse holder and the wire going to the 30-amp circuit breaker (see Figure 5). Step 13: The black wire goes to the Positive Input stud (see Figure 5). Step 14: The white wires will be placed on the Ground stud (see Figure 5).
LIMITED COMMERCIAL WARRANTY POLICY MCE Purkeys FE, LLC (hereafter “Purkeys”), warrants each product to be free of defects in material or workmanship under normal use and service. This warranty is for the benefit of Original Equipment Manufacturers, Dealers, Warehouse Distributors, Fleets, or other End Users (hereafter “Customers”) and covers products manufactured and/or branded by Purkeys and sold new to Customers either directly by Purkeys or by its authorized dealers, distributors, or agents.
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