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CONTENTS
1.1
1.1.2 Electrostatic Discharge
1.2
2. TROUBLESHOOTING
2.1
2.2
2.3
2.4
3.1
3.2
3.3
3.4
3.5
3.6
3.7
Models PGP6004I - PG67605I - PGP9006I
Gas Cooktops Service Manual
This document has been published to be used for
The contents are subject to change without notice
service only.
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Summary of Contents for GE Profile PGP6004I
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Page 1: Table Of Contents
Gas Cooktops Service Manual Models PGP6004I – PG67605I – PGP9006I This document has been published to be used for service only. The contents are subject to change without notice CONTENTS 1. SERVICING REQUIREMENTS HEALTH & SAFETY 1.1.1 Electrical Safety 1.1.2 Electrostatic Discharge 1.1.3 Good Working Practices 1.1.4 Insulation Test 1.1.5 Sheet Metal Edges... -
Page 2: Servicing Requirements
Servicing Requirements Health & Safety Note: When servicing the products, health and safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are illustrated throughout the service information to remind service people of the health and safety issues 1.1.1 Electrical Safety WARNING! TO AVOID ELECTRIC SHOCK! -
Page 3: Technical Overview
Technical Overview General Warnings Type of gas BEFORE CONNECTING THE APLLIANCE TO THE GAS LINE SUPPLY, ENSURE THAT THE GAS SETTING IS APPROPRIATE. THE TYPE OF GAS ADJUSTED AND SHIPPED FROM THE FACTORY IS INDICATED ON THE RATING PLATE LOCATED ON BOTTOM OF BURNER BOX . Important: Never reuse old connector when installing this cooktop. -
Page 4: Troubleshooting Guide
Troubleshooting guide Gas doesn’t light - No spark Check the electricity supply. Check spark gap is not too wide (burners sitting correctly). Check if electrodes/burners are clean (use rubbing alcohol and an old toothbrush). Check continuity from the box to the electrode and from the burner or ground point to the ground connection on the box. -
Page 5: Sparking Continuously After Ignition
Troubleshooting guide Sparking Continuously After Ignition Check if the knobs are not blocked. Check if the switches under knob are in correct position or damaged. -
Page 6: Flame Goes Out On Low Setting
Troubleshooting guide Flame goes out on low setting Check if the cooktop is set up for the correct gas type and pressure Check if the burners low setting is correct (see the manual to regulating). Check if the gas spreaders are positioned correctly on injectors support. Check if the pin of the cap is positioned correctly on gas spreader... -
Page 7: Flame Is Distorted Or Large And Yellow
Troubleshooting guide Flame is distorted or large and yellow Check if the cooktop is set up for the correct gas type and pressure Check if the burners low setting is correct (see the manual to regulating). Check if the gas spreaders are positioned correctly on injectors support Check if the pin of the cap are positioned correctly on gas spreader Check if the gas spreader ports are clogged (to clean the ports use tooth brush or straightened paper clip) -
Page 8: Component Replacement And Adjustment Procedure
Component Replacement and Adjustment Procedure To remove the product from the counter-top This cooktop allows for easy servicing for internal components simply by removing the top panel rather than removing the product from the counter-top. Disconnect the electrical supply. Turn off gas supply and disconnect. Loosen the clamping brackets (A) at the front/sides (underneath). -
Page 9: Removal Of Product Top Panel
Component Replacement and Adjustment Procedure Removal of product top panel · Remove the grates, burner caps, aluminium spreader. · Pull off knobs. · Remove the screws holding each burner. (To prevent damaging the screw head use a No. 2 Philips screwdriver.) ·... -
Page 10: Replacement & Servicing Of Electronic Ignition
Component Replacement and Adjustment Procedure Replacement & servicing of electronic ignition 3.3.1 To replace a spark plug Disconnect from power. Remove the product top panel (see Section & Disconnect plug wire Unlatch the spark plug spring. Replace Reassemble in reverse order. wire. -
Page 11: To Replace The Microswitch
Component Replacement and Adjustment Procedure To replace the microswitch Disconnect from power. Remove the product top panel (see Section Disconnect micro switch wire. Release the metal ring (fig.2) and remove the switch from its valve. Replace. Reassemble in reverse order. fig. -
Page 12: To Change Gas Valves
Component Replacement and Adjustment Procedure To change a gas valves · Turn off the gas and electricity supplies. · Remove the burner heads. · Remove the screws that hold the top panel to the burners and remove the panels (see section ·... -
Page 13: Adjustment Low Setting
Component Replacement and Adjustment Procedure Adjustment low setting 3.6.1 Minimum setting This cooktop has been set at the factory but can be checked after the correct pressure has been reached. To adjust for minimum setting, if needed, you will need a 7/64”(2.5mm) x 1 3/4”(45mm) diameter screwdriver. -
Page 14: To Change The Injecrors
Component Replacement and Adjustment Procedure To change the injector Substitution of Injector on (one ring flame burners) If this appliances should be converted for use with gas LP (propane or butane) or NG (natural gas). Each of the following modification must be performed: 1. - Page 15 burner location (see table below). 5. Turn clockwise to tighten (tighten to a torque of 15 to 20 inch-lbs). 6. Replace all parts following the reverse order. 7. Save the injectors removed from the appliances for future use. Injectors position Position Front Right Auxiliary...
- Page 16 PGP6004I Injectors position Position Front Right Semi Rapid 1.01 0.66 Rear Right Semi Rapid 1.01 0.66 Rear Center Rapid 1.29 0.87 Front Center Auxiliary 0.77 0.50 Left Dual flame 1.41 0.94 PG67605I...
- Page 17 Injectors position Position Rear Right Rapid 1.29 0.87 Front Right Auxiliary 0.77 0.50 Rear Center Auxiliary 0.77 0.50 Front Center Semi Rapid 0.86 0.60 Rear Left Semi Rapid 1.01 0.66 Front Left Dual flame 1.41 0.94 PGP9006I...
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