Goldstar WG5005R Service Manual
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Goldstar WG5005R Service Manual

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This Owner's Manual is provided and hosted by Appliance Factory Parts.
GOLDSTAR WG5005R
Owner's Manual
Shop genuine replacement parts for GOLDSTAR
WG5005R
Find Your GOLDSTAR Air Conditioner Parts - Select From 241 Models
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  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. GOLDSTAR WG5005R Owner's Manual Shop genuine replacement parts for GOLDSTAR WG5005R Find Your GOLDSTAR Air Conditioner Parts - Select From 241 Models -------- Manual continues below --------...

  • Page 2: Room Air Conditioner

    Room Air Conditioner Room Air Conditioner SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL MODELS: WG5005R CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION • BEFORE SERVICING THE UNIT, READ THE SAFETY •...

  • Page 3: Table Of Contents

    Air Conditioner Service Manual TABLE OF CONTENTS Safety Precautions............................3 Dimensions ..............................7 Outside Dimensions ...........................7 Product Specifications ..........................8 Installation ...............................9 Select the Best Location ..........................9 How to Install ..............................9 Installation Kits Contents .........................10 How to Secure the Drain Pipe ........................11 Operation ..............................12 Feature ..............................12 About the Controls of the Air Conditioner ....................13...

  • Page 4: Safety Precautions

    Safety Precautions Safety Precautions Safety Precautions Safety Precautions Safety Precautions Safety Precautions Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must To prevent injury to the user or other people and property damage, the following instructions must To prevent injury to the user or other people and property damage, the following instructions must To prevent injury to the user or other people and property damage, the following instructions must be followed.

  • Page 5: Operation

    Safety Precautions Safety Precautions Safety Precautions Safety Precautions Operation Operation Operation Operation Plug in the power plug prop- Plug in the power plug prop- Plug in the power plug prop- Plug in the power plug prop- Do not operate or stop the Do not operate or stop the Do not operate or stop the Do not operate or stop the...
  • Page 6 Close all doors, windows and other outside Ventilate before operating air conditioner openings to the room. when gas goes out. • The air conditioner must be operated in a enclosed • It may cause explosion, fire, and burn. area to be most effective. If water enters the product, turn off the power Do not clean the air conditioner with water.
  • Page 7 Operation Operation Be cautious not to touch the Hold the plug by the head Unplug the air conditioner if sharp edges when installing when taking it out. it will not be used for a long period. • It may cause injury. •...

  • Page 8: Dimensions

    Dimensions Dimensions Symbols Used in this Manual This symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that could cause harm to the air conditioner. This symbol indicates special notes. NOTICE Outside Dimensions Model All Model Dimension mm(inch)

  • Page 9: Product Specifications

    Product Specifications Product Specifications Product Specifications Product Specifications Product Specifications Product Specifications Product Specifications Product Specifications MODELS MODELS MODELS MODELS WG5005R ITEMS ITEMS ITEMS ITEMS COOLING CAPACITY (BTU/h) COOLING CAPACITY (BTU/h) COOLING CAPACITY (BTU/h) COOLING CAPACITY (BTU/h) 5,050 5,050 5,050...

  • Page 10: Installation

    Installation Installation This air conditioner is designed with a button-down chassis so it can be easily installed in a window. Select the Best Location 1. To prevent vibration and noise, make sure the unit is installed securely and firmly. 2. Install the unit where the sun does not shine directly on INSIDE OUTSIDE the unit.

  • Page 11: Installation Kits Contents

    Installation Installation Kits Contents(some Models) HARDWARE TYPE A: 14EA TYPE B: 2EA TYPE C: 2EA TYPE D: 3EA (SHORT SCREW) (WOOD SCREW) (WOOD SCREW) (L BACKET) TYPE E: 1EA TYPE F: 1EA TYPE G: 2EA TYPE H: 1EA (SEAL STRIP) (SASH SEAL) (GUIDE PANEL) (UPPER GUIDE)

  • Page 12: How To Secure The Drain Pipe

    Installation CAUTION: During the following step, hold unit firmly until window sash is lowered to top channel behind side panel frames. Personal injury or property damage may result if unit falls from window. 3. Install the Air Conditioner in the Window a.

  • Page 13: Operation

    Operation Operation Feature • DESIGNED FOR COOLING ONLY • POWERFUL AND INCREDIBLE COOLING • TOP-DOWN CHASSIS FOR THE SIMPLE INSTALLATION AND SERVICE • BUILT-IN ADJUSTABLE THERMOSTAT • WASHABLE ONE-TOUCH FILTER • COMPACT SIZE Insulation Resistance Test 1. Unplug the power cord and connect a jumper between 2 pins (black and white). 2.

  • Page 15: Disassembly

    Disassemblyly Disassembly Mechanical Parts 1. FRONT GRILLE 1. Disconnect the unit from source of power. 2. Using a screwdriver, remove the screw from the front grille. (See Figure 13) 3. Push the front grille up from the bottom. Pull the top of the front grille away from the cabinet as the top tabs lift out of their slots.

  • Page 16: Air Handling Parts

    Disassembly Air Handling Parts 4. AIR GUIDE UPPER 1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 1) 3. Remove the cabinet. (Refer to Section 2) 4. Remove the control board. (Refer to Section 3) 5.

  • Page 17: Electrical Parts

    Disassembly 6. MOTOR 1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 1) 3. Remove the cabinet. (Refer to Section 2) 4. Remove the control panel. (Refer to Section 3) 5. Remove the air guide upper. (Refer to Section 4) 6.

  • Page 18: Power Cord

    Disassembly Disassembly Disassembly Disassembly 10. CAPACITOR 10. CAPACITOR 10. CAPACITOR 10. CAPACITOR 1. Remove the cabinet. (Refer to Section 2) 1. Remove the cabinet. (Refer to Section 2) 1. Remove the cabinet. (Refer to Section 2) 1. Remove the cabinet. (Refer to Section 2) Figure 26 2.

  • Page 19: Capillary Tube

    Disassembly 15. EVAPORATOR slowly with the two full turns 1. Remove the cabinet. (Refer to Section 2) counter-clockwise. This will keep oil 2. Discharge the refrigerant by using a refrigerant from foaming and being drawn into recovery system. the vacuum pump. 3.
  • Page 20 Disassembly Equipment needed: Vacuum pump, charging cylinder, manifold gauge, brazing equipment, pinch-off tool capable of making a vapor proof seal, leak detector, tubing cutter, hand tools to remove components and service valve. COMPOUND GAUGE MANIFOLD GAUGE CONDENSER SEE INSETS (HIGH PRESSURE SIDE) BELOW COMPRESSOR EVAPORATOR...

  • Page 21: Schematic Diagram

    Schematic Diagram Schematic Diagram Circuit Diagram REF. NO DESCRIPTION & NAME Q'TY FAN MOTOR MAIN PCB DISPLAY TERMITOR COMPRESSOR POWER CORD ASSY CAPACITOR OVERLOAD PROTECTOR 20 Room Air Conditioner...

  • Page 22: Electronic Control Device

    Schematic Diagram Electronic Control Device Service Manual 21...

  • Page 23: Components Location(For Main P.w.b Asm)

    Trouleshooting Glwide Components Location (For Main P.W.B ASM) 22 Room Air Conditioner...

  • Page 24: Troubleshooting Guide

    Troubleshooting Guide Troubleshooting Guide Piping System CONDENSER COILS CAPILLARY MOTOR TUBE TURBO FAN EVAPORATOR COILS Following is a brief description of the important components and their function in what is called the refrigeration system. Reference should be made to Figure 32 to follow the refrigerating cycle and the flow of the refrigerant in the cooling cycle.

  • Page 25: Troubleshooting Guide

    Troubleshooting Guide Troubleshooting Guide In general, possible trouble is classified in two kinds. The one is called Starting Failure which is caused by an electrical defect. The other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application. Unit is running but cooling is ineffective.
  • Page 26 Troubleshooting Guide Fails to Start Check of circuit breaker Check of power source. and fuse. Check of control switch Gas leakage of feeler setting. bulb of thermostat. Check control switch. Compressor fails only to Fan only fails to start. start. Improper wiring.
  • Page 27 Troubleshooting Guide ELECTRIC PARTS TROUBLESHOOTING GUIDE: Possible Trouble 1 • The unit does not operate. • Check the Fuse. Is the Trans input power • Check the wiring diagram. AC 115V? • Check the Main Is the Trans output power Is shorted the Trans.
  • Page 28 Troubleshooting Guide Possible Trouble 2 • The compressor does not operate. Is Temp. setting set lower than Room • Set the Temp. setting to lower Temp. Temp.-0.5°C? Is the voltage No.10 Is the voltage N0.7 of Is the Unit for 3 minutes of IC01M 0V? IC01M DC 5V? delay?
  • Page 29 Troubleshooting Guide • Romote controller does not operate. Possible Trouble 5 Is the voltage of Battery • Exchange the battery. about over 2.3V? Is the voltage No.16 • Check the P.W.B pattern. of CN-DISP1 on Main P.W.B Ass'y DC 5V? •...

  • Page 30: Room Air Conditioner Voltage Limits

    Troubleshooting Guide Room Air Conditioner Voltage Limits NAME PLATE RATING MINIMUM MAXIMUM 115V ± 10% 103.5V 126.5V COMPLAINT CAUSE REMEDY Fan motor will not run. No power Check voltage at outlet. Correct if none. Power supply cord Check voltage to rotary switch. If none, check power supply cord.
  • Page 31 Troubleshooting Guide COMPLAINT CAUSE REMEDY Fan motor noise. Tubo Fan If cracked, out of balance, or partially missing, replace it. Axial Fan If cracked, out of balance, or partially missing, replace it. Loose set screw Tighten it. Worn bearings If knocking sounds continue when running or loose, replace the motor.
  • Page 32 Troubleshooting Guide COMPLAINT CAUSE REMEDY Compressor cycles on Fan motor If not running, determine the cause. Replace if overload. required. Condenser air flow Remove the cabinet, inspect the interior surface restriction of the condenser. If restricted, clean carefully with a vacuum cleaner (do not damage fins) or brush.

  • Page 33: Exploded View

    Exploded View Exploded Vie w 267110 15 9830 Po w er Temp Fan Speed 264110 Timer Mode A uto Swing 238310 567480 237200 731 273 147582-2 268711-1 147582-1 554030 W0CZZ 268711-2 359011 148000 135312 W48602 352380-1 552113 346811 352115 W48602 249950 349480 35211A...

  • Page 34: Replacement Parts List

    Replacement Parts List Replacement Parts List LOCATION PART NO. DESCRIPTION REMARK WG5005R 130410 Base Assembly,Single 3041A10040P 352380-2 Guide,Air 5238A10026A 352380-1 Guide,Air 5238A10025A 349480 Orifice 4948A20031B 148000 Supporter 4800A30012A 149980 Shroud 4998A10028B 359011 Fan,Axial 5900A20042A 346811 Motor Assembly,AC 4681A20116E 359012 Fan,Turbo...
  • Page 35 February, 2005 P/No.: 3828A20517A Printed in China...

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