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EGO CSX3000 Repair Manual Line

Top handle saw
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REPAIR GUIDELINE
TOP HANDLE SAW_CSX3000
Version: 1
Revise date: 2020/11/30

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Summary of Contents for EGO CSX3000

  • Page 1 REPAIR GUIDELINE TOP HANDLE SAW_CSX3000 Version: 1 Revise date: 2020/11/30...

  • Page 2: Table Of Contents

    Table of Contents Contents Page Troubleshooting Tool list Disassemble the product 7-17 Replace the PCBA 18-22 Replace the motor 23-26 Assemble the product 27-41...

  • Page 3: Troubleshooting

    Troubleshooting Problem Possible Cause Fault Position Test & Solution 1.Connection between switch assembly and PCBA Open the handle assembly and housing, 2. Connection between internal wire Connector loosen check whether the connector is loose, and assembly and PCBA re-tighten it. 3.
  • Page 4 Troubleshooting Problem Possible Cause Fault Position Test & Solution Remove the chain bar and chain cover plate, start the machine to check whether the oil is The oil inlet of out. If the oil is out of the oil hole of the chain bar is Oil outlet in chain bar machine, the oil pump function of the...
  • Page 5 Troubleshooting Problem Possible Cause Fault Position Test & Solution Saw chains slides on the The sprocket was worn out Sprocket Replace the sprocket sprocket/big noise/saw chain take off after starting the machine Gasket broken Gasket Replace gasket Open the housing, replace the motor Noise Motor bearing was worn out Motor...

  • Page 6: Tool List

    Tool List For Repair Tool List SPEC Remark Torx screwdriver T20,T30 Allen key Circlip plier To remove the E-ring...

  • Page 7: Disassemble The Product

    Part 1: Disassemble the Product...
  • Page 8 Disassemble the Product 1. Turn the bar nut counterclockwise and remove the cover plate ASSY, saw chain and guide bar from the chain saw. Saw chain Guide bar Cover plate ASSY Description Part Number SPEC Cover plate ASSY 2827273002 Saw Chain 3810729001 Guide Bar 3706953004...
  • Page 9 Disassemble the Product 2. Loosen the 6 screws 1# and remove the protecting cover plate, wood teeth and chip shield. Protecting Cover Plate Wood Teeth Chip Shield Screw1# Description Part Number SPEC Screw1# ST4.2x16 5620479001 Protecting Cover Plate 3707340001 Chip Shield 3707341001 Wood Teeth 3707012001...
  • Page 10 Disassemble the Product 3. Use a circlip plier to remove the E Ring on the shaft of the motor, and then remove the sprocket. E Ring Sprocket Circlip plier Description Part Number SPEC E Ring 5660028001 Sprocket 3422529001...
  • Page 11 Disassemble the Product 4. Remove the gasket and then loose the 2 screws 2# to remove the right cover . Screw 2# Gasket Right cover Description Part Number Spec. Screw 2# 3127504002 8mm x 8mm x 19mm Gasket 5620013006 Right cover 3130860001...
  • Page 12 Disassemble the Product 5. Remove the felt ring and plain washer, then loosen the 2 screws 2# and remove the rear tube, pumb ASSY, and worm. Screw 2# Pumb ASSY Worm Rear tube Plain washer Felt ring Description Part Number Plain washer 5650526002 Felt ring...
  • Page 13 Disassemble the Product 6. Loosen the 6 screws 1# and open the handle ASSY, then disconnect the white plug linked the switch ASSY to the main PCBA. White plug Screw 1#...
  • Page 14 Disassemble the Product 7. Continue to loosen and remove the 3 screws 1# .
  • Page 15 Disassemble the Product 8. Remove the front handle from the handle ASSY and take out the parts from the handle ASSY , replace the broken parts. Front Handle 3130853001 Fuse PCBA 2830718001 Switch Assembly 4870752001 Switch Lever Assembly 2827132002 Plunge Frame 3521234001 5670313002 Trigger Lever...
  • Page 16 Disassemble the Product 9. Loosen the 6 screws 1# and open the housing . Left Housing Description Part Number Left Housing 3130852001 Rubber Ring Rubber Ring 3131120001...
  • Page 17 Disassemble the Product 10. Loosen the 3 screws 1# and remove the left fan cover. Description Part Number Left Fan Cover 3130861001...
  • Page 18 Disassemble the Product 11. Disconnect the two yellow plugs and remove the internal wire ASSY from the housing . Linked to the PCBA Internal Wire ASSY Description Part Number Internal Wire ASSY 4860525003...
  • Page 19 Disassemble the Product Right Fan Baffle 12. Loosen the 3 screws 3# and remove right fan baffle from the housing. Screw 3# Description Part Number Screw 3# 5610237001 Right Fan Baffle 3130862001...

  • Page 20: Replace The Pcba

    Part 2: Replace the PCBA...
  • Page 21 Replace the PCBA 1. Disassemble the housing set showing in the ‘Disassemble the Product’ part. 2. Take out the PCBA from the housing as the following pictures(1-4). Disconnect the plug Disconnect the white terminal...
  • Page 22 Replace the PCBA 3. Remove the broken PCBA from the housing, replace a new PCBA in reverse order. Description Part Number PCBA 2830736002 Linked to Motor Linked to Internal Wire ASSY Linked to Switch ASSY Linked to Fuse PCBA...
  • Page 23 Replace the PCBA 4. Connect the yellow plug of PCBA to the black plug of the motor, then insert the white terminal to the PCBA and mount the PCBA on the slot of housing. 5. Assemble the tool showing in the ‘Assemble the Product’ part .

  • Page 24: Replace The Motor

    Part 3: Replace the Motor...
  • Page 25 Replace the Motor 1. Disassemble the housing set as steps showing in the ‘Disassemble the Product’ part. 2. Then loosen the 3 screws 4# to remove the motor. Description Part Number Screw 4# 5620019005...
  • Page 26 Replace the Motor 3. Remove the motor from the support ASSY and disconnect the black plug linked to the yellow plug of PCBA . Support ASSY...
  • Page 27 Replace the Motor 4. Replace a new motor, and mount it in reverse order. Description Part Number Motor 2730321001...
  • Page 28 Replace the Motor 5. Connect the plug linked the motor and PCBA, then mount the motor on the support ASSY .
  • Page 29 Replace the Motor 6. Tighten the 3 screws 4# to fix the motor. 7. Going to the steps showing in the ‘Assemble the Product’ part.
  • Page 30 Part 4: Replace the Kettle ASSY...
  • Page 31 Replace the Kettle ASSY 1. Disassemble the housing set as steps showing in the ‘Disassemble the Product’ part. 2. Loosen the 3 screws 3# to remove the kettle ASSY.
  • Page 32 Replace the Kettle ASSY 3. Disconnect the white terminal on the PCBA which is linked to the signal acquisition PCBA. 4. Remove the kettle ASSY from the support ASSY. Signal Acquisition PCBA Disconnect the white terminal...
  • Page 33 Replace the Kettle ASSY 5. Loosen the 3 screws 5# to separate the Kettle ASSY, replace the broken parts. Oil Screen Assembly 2827286002 Kettle ASSY 2827131002 Plain Washer Screw 5# 5650419002 5620176002 Intermediate Tube 3130982001 Signal Acquisition PCBA 2830698001...
  • Page 34 Replace the Kettle ASSY 6. Assemble the kettle ASSY and then mount it on the support ASSY by tightening the 3 screws 3#.
  • Page 35 Replace the Kettle ASSY 7. Place the signal acquisition PCBA in the slot of the housing, insert the intermediate tube into the hole of the housing ,then connect the white terminal on the PCBA. Connect the white terminal...
  • Page 36 Replace the Kettle ASSY 8. Make sure the wires in the slot of housing and go ahead to the steps showing in the ‘Assemble the Product’ part to assemble the product.

  • Page 37: Assemble The Product

    Part 5: Assemble the Product...
  • Page 38 Assemble the Product 1. Mount the PCBA on the slot of housing, fix the right fan baffle by tighten 3 screws #3 .
  • Page 39 Assemble the Product 2. Place the wires in the slots of housing.
  • Page 40 Assemble the Product 3. Connect the two yellow plugs linked to the Internal Wire ASSY and PCBA .
  • Page 41 Assemble the Product 4. Tighten the 3 screws 1# to fix the left fan cover and place the internal wire ASSY on the left fan cover. Notice: The side with a bump of internal wire ASSY should face the left fan cover.
  • Page 42 Assemble the Product 5. Place the rubber ring on the kettle, then assemble the housing by tightening the 6 screws 1#. Rubber Ring...
  • Page 43 Assemble the Product 6. Mount the left handle ASSY on the housing, then mount the front handle on the left handle ASSY.
  • Page 44 Assemble the Product 7. Fix them by tightening the 3 screws 1# .
  • Page 45 Assemble the Product 8. Assemble the right handle ASSY as the following picture.
  • Page 46 Assemble the Product 9. Connect the black plug and the white plug.
  • Page 47 Assemble the Product 10. Tighten the 6 screws 1# to close the handle ASSY.
  • Page 48 Assemble the Product 11. Mount the worm on the shaft of the motor, then insert the pumb ASSY into the intermediate tube and the rear tube.
  • Page 49 Assemble the Product 12. Place the tube in the housing and fix the pumb ASSY by tightening the 2 screws 2#. 13. Mount the plain washer and felt ring on the shaft. Screw 2# Plain washer Felt ring...
  • Page 50 Assemble the Product 14. Tighten the 2 screws 2# to fix the right cover, then mount the gasket on the shaft. 15. Use a E Ring to fix the sprocket on the shaft. Screw 2# Gasket Gasket...
  • Page 51 Assemble the Product 16. Mount the protecting cover plate, wood teeth and chip shield by tightening the 6 screws 1# . Screw 1#...
  • Page 52 Assemble the Product 17. Assemble the guide bar and saw chain, please refer to the ‘CSX3000 manual’. 18. Turn the nut clockwise and mount the side cover assembly. Saw chain Guide bar Cover plate ASSY THE END Upon continuous product improvement, please using the latest SBOM & Parts list to order spare parts if necessary.