Champion ATS 100 fleX Installation Manual

Champion ATS 100 fleX Installation Manual

Service entry whole house automatic transfer switch

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INSTALLATION MANUAL
SERVICE ENTRY WHOLE HOUSE
AUTOMATIC TRANSFER SWITCH (ATS)
All fleX Controller™ Models
ACTIVATE YOUR WARRANTY
SERIAL NO.
by registering your product:
championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
EN
5423-M-OP REV 20241029
Champion Power Equipment, Inc.

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Summary of Contents for Champion ATS 100 fleX

  • Page 1 This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. 5423-M-OP REV 20241029 Champion Power Equipment, Inc.
  • Page 2: Table Of Contents

    ..........Controls and Features ........ATS and HSB Status Using WIFI ........ Champion Automatic Transfer Switch with fleX Controller ™ Connecting the Load Management Systems ....Module - Model 201020 (100A) ...
  • Page 3: Introduction

    WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers.
  • Page 4: Important Safety Instructions

    Instructions for Champion Automatic installation, service or maintenance activities. Transfer Switch with fleX Controller Module THE CHAMPION AUTOMATIC TRANSFER SWITCH WITH DANGER  fleX Controller MODULE IS NOT FOR “DO-IT-YOURSELF” ™...
  • Page 5: Safety Labels

    MULTIPLE SOURCES OF POWER - MULTIPLE SOURCES OF POWER - This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.
  • Page 6 PRECAUCIÓN 5397-L-PR This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. MÚLTIPLES FUENTES DE ENERGÍA - GENERADOR DE RESERVA EN EL SITIO.
  • Page 7: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Installation Manual.
  • Page 8: Controls And Features

    Read this installation manual before installing your transfer switch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Champion Automatic Transfer Switch with fleX Controller Module - Model 201020 (100A) ™...
  • Page 9: Champion Automatic Transfer Switch With Flex Controller

    CONTROLS AND FEATURES WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS Champion Automatic Transfer Switch with fleX Controller Module - ™ Models 201039 (200A) / 201355 (155A) 1. fleX Controller™ 11. Ground Bond Wire 2. Antenna 12. Neutral Bar 3.
  • Page 10: Safety And Dataplate Labels

    WHITE substrate. MOT DE PASSE password This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. 12345678...
  • Page 11: Manual Switch Operation

    MANUAL SWITCH OPERATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS MANUAL SWITCH OPERATION Utility - move the switch up, once the audible click is heard, move fully so the arrow points fully in the utility zone. fleX Automatic Transfer Switch (ATS) has the ability to switch manually between generator or utility as required.
  • Page 12: Unpacking

    UNPACKING WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS UNPACKING Electrical Grommet(s) Grommets can be used in any enclosure knockout for NEMA 1 1. Use care when unpacking to avoid damaging transfer switch installations. Grommets can only be used in the bottom enclosure components.
  • Page 13: Installation

    INSTALLATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS INSTALLATION 6. Connect Generator G-L1 / G-L2 to Generator supplier terminals (7). Torque to 45-50 in-lbs. 7. Connect Generator Neutral to neutral bar (12). Torque to Wiring the ATS 275 in-lbs.
  • Page 14: Wiring

    1b. Battery charger wire is suitable for outdoor installation. The utility sensing fuse block is not used in a typical installation. The fuse block is only used when connecting the Champion fleX 1c. Allowed by local code and meets NFPA 70.
  • Page 15: Settings On The Flex Controller

    INSTALLATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS Settings on the fleX Controller ™ – On= All managed loads will be turned off when if the HSB frequency drops below 58 Hz. 1. On the ATS fleX Controller , set the two circular pots that ™...
  • Page 16: Leds

    INSTALLATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS 6. ATS fleX Controller module will begin boot up process. Allow ™ Function Green ATS fleX Controller module to fully boot up (approximately 6 ™ flex Controller is minutes). Fault Normal powered...
  • Page 17 INSTALLATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS WARNING  ALWAYS prevent the generator from starting while the covers are open. The generator may crank and start at any time without notice. Follow these steps in order: 1.
  • Page 18 INSTALLATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS...
  • Page 19: Primary Ats Leds

    INSTALLATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS Primary ATS LEDs The LEDs shown pertain only to fleX Controller Load ™ Management Modules (LMM). 1 - 5, 7, 8, 10 & 11 DIP switches are in “ON” position. Both LMM 1 through 4 (LMM1-4), GSTOP/ GSTART, and AC1/AC2 6, 9 and 12 DIP switches are in the “OFF”...
  • Page 20: Wi-Fi Setup Method

    3. After connecting Wi-Fi, open your device’s web browser. In the browser address change the address to 192.168.0.90 and 1. Use a Wi-Fi enabled device (laptop, smart phone, tablet, etc.) begin search. This will direct your browser to the Champion in near proximity to the ATS. fleX Controller Home Standby Generator Settings page ™...
  • Page 21 Home Standby INSTALLATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS Generator Settings 5. Confirm and apply the settings before continuing. If you do 7. Set the HSB exercise frequency and schedule. not apply immediately, the clock will be later than actual. OTE: Exercise duration is system set at 15 minutes.
  • Page 22: Wireless Network

    HSB to fleX ATS and LMM. Please note the options and follow Wireless Network those instructions. Most common is option A. A. Complete Champion system (HSB, 1 ATS, LMMs) – use this method if installing 1 ATS with the system. All 3 or more are Internet Service: part of the fleX system.
  • Page 23 INSTALLATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS 4. Scroll down until you reach BOND MODE is highlighted. Then 8. After the ATS switches to generator power, and the LMMs are + to move to the right. Then use a combination of up/down to powered by the generator, use a small flat head screwdriver adjust ON or OFF.
  • Page 24 2 WIRE 2 CABLES section to verify. 2 FILS B. Complete Champion system (HSB, 2 ATS, LMMs) 1. Confirm the generator (HSB), automatic transfer switch (ATS) and load management module (LMM) are wired correctly. ARRET 2. To begin programming, disable AUTO by pressing OFF.
  • Page 25 2 WIRE 2 CABLES 2 FILS section to verify. C. Partial Champion system (non-fleX HSB, 1 ATS, LMMs) 1. Confirm the non-fleX generator (HSB), automatic transfer switch (ATS) and load management module (LMM) are wired correctly. 10. If there are more than one LMM, move each DIP switch 3 and 4 to “ON.”...
  • Page 26: Confirming Bond Mode

    CONFIRMING bOND MODE NOTICE  A. Complete Champion system (HSB, 1 ATS, LMMs) – check If the LMM DIP switches 3 and 4 are already in “ON” move the BOND MODE per below. to “OFF” for 1 second, then move back to “ON.”...
  • Page 27: Load Teaching System

    Once you have confirmed the ATS is connected to Wi-Fi, and transfer load back to utility and generator will cool down and you have successfully negotiated setup, search and connect shut off. to network name (SSID) “Champion ####” where #### will GSTOP GSTART UTIL ATSPOS 7.
  • Page 28 INSTALLATION WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS 10. Return to HSB and verify the controller is in “AUTO” mode. Confirm icons indicate Utility power is active, Utility side relay is closed, and home is receiving power. 11.
  • Page 29: Specifications

    SPECIFICATIONS WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS SPECIFICATIONS Model 201020 201355 201039 Service Rating Service Entry Rating Enclosure Style Type 3R Outdoor* Maximum Amps Nominal Volts 120/240 Transition Type Open transition, break before make ETL Listed - Conforms to CSA Std.
  • Page 30: 201020 Ats Wiring Diagram

    SPECIFICATIONS WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS 201020 ATS Wiring Diagram Open Transition Break Before Make...
  • Page 31: 201039 Ats Wiring Diagram

    SPECIFICATIONS WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS 201039 ATS Wiring Diagram...
  • Page 32: 201355 Ats Wiring Diagram

    SPECIFICATIONS WHOLE HOUSE AUTOMATIC TRANSFER SWITCH - ALL fleX CONTROLLER™ MODELS 201355 ATS Wiring Diagram...
  • Page 33: Warranty

    WARRANTY Each Champion transfer switch or accessory is guaranteed against mechanical or electrical failure due to manufacturing defects for a period of 24 months following shipment from the factory. The manufacturer’s responsibility during this warranty period is limited to repair or replacement, free of charge, of products proving defective under normal use or service when returned to the factory, transportation charges prepaid.
  • Page 34 – Problems caused by parts that are not original Champion To complete registration you will need to include a copy of the Power Equipment parts. purchase receipt as proof of original purchase. Proof of purchase is required for warranty service.

This manual is also suitable for:

Ats 150 flexAts 200 flex201020201039201355

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