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Manuals
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Flexball Manuals
Marine Equipment
WR CONTROLS 4000 Series
Operating manual
Flexball 4000 Series Operating Manual
Electronic command system for marine engines
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Also See for 4000 Series
:
Operating manual
(100 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Warranty
Table of Contents
Introduction
How to Start
System Configuration and Installer Remarks
General Installation Features
Description of the System and Its Parts
Maximum Extension of the System
System Performance
Pilot Instructions
Control Keypad
Acquisition of the Command
Engine Warm-Up
Single Lever Mode
Fast Start-Up Mode
Emergency Lever
Command Station
Dimensions
Command Station Series 4000
Command Station Series 4200
Command Station Series 4500
Command Station Series 5000
Removal of the Protective Cover (When Present)
Programming of the Command Station
For Command Stations before Serial Number 18500
For Command Stations after Serial Number 18500
4500 And 5000 Two-Engine Stations: How to Assign the Single Lever Function to the Operating Lever (after Serial Number 18500)
Command Station Label
Trolling Option
Trim/Flap Option
Classification of Indoor and Outdoor Installation
Advices about the Mounting and Preservation of the Command Station
Actuator
Drawing of Actuators with Mechanical Interface
Drawing of Full Electronic Actuator
How to Mount the Actuator
Electronic Actuator Boards
Actuator 4.0 (4600 Series)
Actuator 3.1
RB 1.X for TRIM-FLAP and Neutral Relays
Psbv2.0 for Electronic Gearboxes
VANCONV-PCB: CAN Bus, PWM or 4-20Ma Interface Towards Engine
Isov2.1 PCB
Actuator Labels and Codes
Accessories and Options
Canbus Cable
Canbus Data Transmission Cable
Canbus Extension Cable
Cables for Electronic Engine
Cable for 1 Electronic Enginewith 1 Channel: Voltage, PWM, 4-20 Ma
Cables for 1 Electronic Engine (V) with 2 Channels (Standard and Ratiometric)
Nanni Diesel - Throttle Cable for Toyota Motor Version
Nanni Diesel - Cable for the Inverter (Hybrid Propulsion)
Nanni Diesel - Command Cable for Throttle and Inverter
Nanni Diesel - y Cable for Electronic Toyota Engine(V) + Inverter (V)
Nanni Diesel - y Cable for VM Electronic Engine (V) + Inverter (V)
FPT - Throttle Canbus Command Cable
Cable Actuator - Canbus Engine with Free Wire
FNM - Throttle Cable
Hyundai - Throttle Cable
Steyr -Throttle Cable, Type a (Ch2 = IVS Signal)
Steyr -Throttle Cable, Type B, for Engines Series "SE
Cable Actuator - Gearbox Solenoid Driven
Nanni Diesel - Cable for Gearbox Solenoid Driven
FPT - Cable for Gearbox Solenoid Driven
Cable Actuator - Gearbox Solenoid Driven + Neutral Relay Signal
Nanni Diesel - Cable for Gearbox Solenoid Drive + Neutral Signal
Cable Actuator - Trim/Flap
Nanni Diesel - Cable for the Trim/Flap Command
Cable Actuator -Mercruiser® Trim Pump
T-Splitter
Power Supply Connector
Configuration of the Canbus Network
Installation with 2 Mechanical Actuators - Solution a
Installation with 2 Mechanical Actuators - Solution B
Installation with 2 Mechanical Actuators - Solution C
Installation with 1 Actuator - Solution D
Installation with 1 Actuator - Solution E
Configuration: End of Line Termination Resistor and Address Setting of Command Stations and Actuators
Configuration of the Command Station
Configuration of the Actuator
Configuration with more than 3 Command Stations
4600 Series Switch Settings
Electrical Installation
Wiring from the Battery to the Actuator (Input Cables)
Supply Connector
The Ignition Key Switch
Electrical Installation of Systems with 1 Engine, 1 Actuator and 1 Ignition Key
Electrical Installation of Systems with 2 Engines, 1 Actuator and 2Ignition Keys
Electrical Installation Systems with 1 Engine, 1 Actuator and 2 Ignition Keys
Electrical Installation of Systems with 2 Engines, 2 Actuators and 2 Ignition Keys
Electrical Installation of Systems with 2 Engines, 2 Actuators and 4 Ignition Keys
Dimensional Criteria of the Power Supply Cables
Wiring from the Actuator to Command Stations, Engines, Gearboxes, Trim/Flaps, Etc (Output Cables)
Actuator with Mechanical Interface Without Neutral Relay
Actuator with Mechanical Interface and Neutral Relay
Actuator with Full Electronic Interface
Actuator with Full Electronic Interface and Neutral Relay
Wiring Scheme to Gearbox in Case of Actuator Without Neutral Relay
Wiring Scheme to Gearbox in Case of Actuator with Neutral Relay
Wiring Scheme from Actuator to Trim/Flap with External Supply
Wiring Scheme from Actuator to Trim/Flap with Internal Supply
Programming of the Actuator, General Guidelines
Programming Keypad
Display, Menus and Parameters
Actuator Parameters
Installation of the Push-Pull Cable and Stroke's Programming on the Actuator
Push-Pull Cables Choice
Connection Kit
Standard Push-Pull Cable (E2, E3, Volvo®, C0, C3, C33
Mercruiser® Stern Drive Push-Pull Cable
Johnson® Push-Pull Cable
Mounting of the Push-Pull Cables between Engine and Actuator
Connection of the Push-Pull Cable to the Engine
Connection of the Push-Pull Cable to the Actuator
Mounting of the Push-Pull Cable between Gearbox and Actuator
Connection of the Push-Pull Cable to the Gearbox Side
Connection of the Push-Pull Cableto the Actuator
Programming of the Strokes on Actuator with Mechanical Interface to Engine and Gearbox
Programming of the Push-Pull Cable Strokes
Sea Trials
Specific Parameters
Programming of Actuators for Installations with Electronic Engine and Mechanical Gearbox
Programming of the Gearbox Strokes
Sea Trials
Specific Parameters
Parameters to Configure the Voltage Output Signal for Electronic Engines
Parameters to Configure the Voltage Output Signals
Programming of Actuators for Mechanical Engines and Electronic Gearbox
Mounting of the Engine the Push-Pull Cable and Programming of Throttle Mechanical Strokes
Programming of the Push-Pull Cable Strokes
Electrical Cabling of the Gearbox
Specific Parameters
Electrical Wiring
Programming of Actuators with Electronic Engine and Electronic Gearbox
Specific Parameters
Programming of Actuators with Electronic CANBUS Engine and Mechanical Gearbox
Installation of the Push-Pull Cable and Programming of the Cable Stroke
Specific Parameters
Canbus Protocol
Setting of the Canbus Parameters
Technical Data of the Canbus Interface Card
Wiring of the Outgoing Actuator Cables
Connection to FPT Engines through Canbus Interface
Programming of Actuators with Electronic CANBUS Engine and Electronic Gearbox
Canbus Engine Parameters
Electronic Gearbox Parameters
Wiring of the Actuator Outgoing Cables
System Configuration in Case of Options
Commissioning of Actuators for Installations with Trim or Flap Command Option
Commissioning of Actuators for Installations with Trolling Option
Commissioning of the Actuators with Neutral Relay Option
Programming of the Actuators with Hybrid Engineor Electric Engine Option
Actuator 4.0 Menu Description (4600 Series)
Menu Level 0 - Start up
Menu Level 1
Menu Level 2.1: PARAMETERS
Menu Level 2.2: DIAGNOSTICS
Menu Level 2.2.1: DIAGNOSTICS -> COMMAND STATIONS
Menu Level 2.2.2: DIAGNOSTICS -> ACTUATOR DATA
Menu Level 2.2.3: DIAGNOSTICS -> LOGGED ERROR
Menu Level 2.2.4: DIAGNOSTICS -> WORKING TIME
Menu Level 2.3: EMERGENCY
Menu Level 2.4: SERVICE
Menu Level 2.4.1: SERVICE -> RESET STROKES
Menu Level 2.4.2: SERVICE -> RESET PARAMETERS
Menu Level 2.4.3: SERVICE -> RESET WORK TIME
Menu Level 2.4.4: SERVICE -> FIRMWARE
Menu Level 2.4.4: SERVICE -> FACTORY RESET
Troubleshooting
What to Do in Case of System Failure
Behaviour of the System in Case of Unforeseen Shutdown
Emergency Lever and How to Overcome Faults During Navigation in Case of System with Mechanical Interface
Self-Protection in Case of Overload or Breakage of the Push-Pull Cables
Analysis of the Electronic System Behaviour
Diagnosis through the Command Station
Dimensions for Drilling Masks (Command Stations)
Command Station Series 4000
Command Station Series 4200
Command Station Series 4500 and 5000
Dimensions for Drilling Mask (Actuator)
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Electronic command system for marine engines
Series 4000
Series 4200
Series 4500
Series 5000
Operating manual & mounting instructions
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This manual is also suitable for:
4200 series
4500 series
5000 series
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