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Flexball 4000-ELT Operating Manual

Electronic lever for electrical marine engines
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Flexball Italiana S.r.l.
1

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Summary of Contents for Flexball 4000-ELT

  • Page 1 & & Flexball Italiana S.r.l.

  • Page 2: Table Of Contents

    Technical data of the CANBus interface card ................ 13 21. Behaviour of the electronic system in case of failures ..............14 21.4. Troubleshooting ........................14 21.5. LED diagnosis on command station ..................14 23. Drilling mask for command station ....................15 Version July 2013 Flexball Italiana S.r.l.

  • Page 3: Introduction

    2.3. Specification Temperature Operating temperature From -10 to 85° C Storage temperature From -40 to 90° C Electrical features Power supply (*) From 9,0 to 28,0 V Max. current absorbed 0,5 A Flexball Italiana S.r.l.

  • Page 4: Pilot Instructions

    Moving the lever from the neutral position, after 16° forward or reverse automatically the electronic system clutches-in respectively the forward or reverse gear. The accelerator lever has a stroke of 35° in forward direction and 25° in backward direction. Command station series 4000 Command station series 4500 Flexball Italiana S.r.l.

  • Page 5: Control Keypad

    - after power up lever is in neutral - the lever is synchronized with respect to the lever of the station that at the moment has the command All LEDs are lighted on The control system isn’t working correctly Flexball Italiana S.r.l.

  • Page 6: Acquisition Of The Command

    Depending on the application, it is very important to set the dip- switches present on the bottom part of the command station, as described in sections 4.2 and 8.1 of this manual. 4.1. Dimensions 4.1.1. Command station series 4000 Flexball Italiana S.r.l.

  • Page 7: Command Station Series 4500

    With an hexagon screw driver size 2,5 mm you can loosen or tighten the screw and the friction will become correspondingly softer or harder. Flexball Italiana S.r.l.

  • Page 8: Command Station Series 4500

    Identify the delay time between forward reverse commands (inversion of direction) Dip- switch 3 Dip- switch 4 No delay during inversion of direction Delay of 1 second during inversion of direction Delay of 2 seconds during inversion of direction Delay of 4 seconds during inversion of direction Flexball Italiana S.r.l.

  • Page 9: Accessories And Option

    Power supply (12/24 Vdc) Green CAN_H White CAN_L Brown Yellow/Green Yellow Grey Green Brown White Black Length Code L= 2,5 m 3500.52-02500 L= 5,0 m 3500.52-05000 L= 7,5 m 3500.53-07500 ► Important: this cable is without connector on motor side Flexball Italiana S.r.l.

  • Page 10: T-Splitter

    In case you want to: • Duplicate the signals having the power supply and the signals together • Separate signals from power supply the wiring configuration is the following: Power supply and signals together Power supply and signals split Flexball Italiana S.r.l.

  • Page 11: Command Cable (4 Poles)

    Lever is in Forward position Relais 3 Lever is in Reverse position Grey Maximum continuous current is 3 A for each wire. Yellow/Green Grey Brown Black Length Code L= 3,0 m 3500.34-03000 L= 5,0 m 3500.34-05000 L= 7,0 m 3500.34-07000 Flexball Italiana S.r.l.

  • Page 12: Interface Towards The Motor Controller And Functioning Principle

    ON)and in neutral position. Switch 2 is a normally open switch which is active when the lever is in forward position. • Switch 3 is a normally open switch which is active when the lever is in reverse position. • Flexball Italiana S.r.l.

  • Page 13: Speed Signal Towards The Motor's Controller

    Maximum speed which each channel can generate is 100 mA. Each channel output is protected against short circuit towards ground and towards voltage supply. Termination resistor is already mounted on the CANBus interface card but it can be removed when ordering at factory. Flexball Italiana S.r.l.

  • Page 14: Behaviour Of The Electronic System In Case Of Failures

    Lever is in neutral, the LED green with fixed light installation works correctly After power Might be a problem on the Green LED on command positioning measuring station is blinking (50% ON, Contact Flexball device of the command 50% OFF) station Flexball Italiana S.r.l.

  • Page 15: Drilling Mask For Command Station

    Drilling mask for command station Command station series 4000 Front side ► Important: drilling mask is represented in scale 1:1 Flexball Italiana S.r.l.
  • Page 16 Command station series 4500 Front side ► Important: drilling mask is represented in scale 1:1 Flexball Italiana S.r.l.

This manual is also suitable for:

4500-elt

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