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Related Manuals for DHM PRO VORON 2.4 KIT 7
Summary of Contents for DHM PRO VORON 2.4 KIT 7
- Page 1 VORON 2.4 KIT 7 ∙EXTRUDER ∙HOTEND...
- Page 2 INTRODUCTION WWW.VORONDESIGN.COM Before you begin on your journey, a word of caution. In the comfort of your own home you are about to assemble a robot. This machine can maim, burn, and electrocute you if you are not careful. Please do not become the first VORON fatality.
- Page 3 AFTERBURNER...
- Page 4 OVERVIEW WWW.VORONDESIGN.COM Clockwork Fan Assembly X Carriage Tool Cartridge...
- Page 5 HEAT SET INSERTS OPTION: TOOLHEAD PCB If you opt to use a toolhead PCB, add an additional heat set insert into the alternate part. Heat Set Insert HEAT SET INSERTS You will need to install heat set inserts into various plastic parts. If you need help on the correct procedure, ask in Discord.
- Page 6 HEAT SET INSERTS WWW.VORONDESIGN.COM Heat Set Insert...
- Page 7 HEAT SET INSERTS GENERIC CABLE CHAINS IGUS CABLE CHAINS The 3 hole pattern is usually IGUS chains have 2 mounting found on generic cable chains. holes. Heat Set Insert...
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Page 8: Available Mounts
TOOL CARTRIDGE WWW.VORONDESIGN.COM AVAILABLE MOUNTS We also provide mounts for Heat Set Insert other hotends. They are assembled in a similar manner. - Page 9 TOOL CARTRIDGE WWW.VORONDESIGN.COM E3D V6 Hot End FUNDUCT AND HOTEND SUPPORT Funduct and HotEnd support differ depending on the hotEnd chosen. The drawings represents the suitable attachment for V6. ALTERNATIVE HOT END As an alternative to the standard V6, we tested higher-performance HotEnds: HEATER AND SENSOR We do not show the heater and temperature...
- Page 10 TOOL CARTRIDGE WWW.VORONDESIGN.COM DIFFERENT TOOL CARTRIDGES The mounts for all hotends are designed to have a piece of PTFE here. It might be PTFE Tube held in place by the printed parts instead. M3x16 SHCS...
- Page 11 TOOL CARTRIDGE PTFE STICKOUT The PTFE tube should end 10mm above the surface of the printed part. The stick out length might vary if you use an extruder other than the Clockwork. M3x40 SHCS...
- Page 12 TOOL CARTRIDGE WWW.VORONDESIGN.COM WIRING PATH Guide the wires in the highlighted path. CHECK ORIENTATION The heater block must point forwards.
- Page 13 TOOL CARTRIDGE...
- Page 14 TOOL CARTRIDGE WWW.VORONDESIGN.COM INDEXING BOLTS The bolts are used to index the tool cartridge. Leave them slightly loose so that the cartridge can be slid out.
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Page 15: Motor Plate
MOTOR PLATE NEMA 17 Stepper DRIVE PINION Make sure the set screw in the drive pinion is seated on the flat of the motor shaft. Use thread locker. MOTOR ORIENTATION Rotate the motor in such a way that BMG Drive Pinion the connector/wires are on the left side when looking at it from the back. - Page 16 MOTOR PLATE WWW.VORONDESIGN.COM M3x8 SHCS ADJ USTABLE MOTOR POSITION The motor position is adjustable to allow for a proper meshing of the drive gears. Start in the top most position of the slot.
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Page 17: Drive Gear
DRIVE GEAR BMG Drive Gear CHECK BEARING FIT The bearings must slip on and off the shaft easily to allow the gear to self-centre. Do not shim into position. DRIVE GEAR Pressing the bearings on the shaft will Make sure the set screw in the filament drive MR85 Bearing damage them. - Page 18 MAIN BODY WWW.VORONDESIGN.COM M3x30 SHCS CHECK FOR CLEARANCE The drive shaft must not touch the motor housing. Check if the shaft has sufficient clearance when fully seated. Sand the face of shaft if required.
- Page 19 GEAR LASH CHECK CHECK GEAR PLAY The gear should have a slight play and should not be fully tight against the pinion. Adjust the position of the motor until you have a faint play.
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Page 20: Lubricate Bearings
GUIDLER WWW.VORONDESIGN.COM LUBRICATE BEARINGS A lubrication film is required to ensure smooth operation and longevity. BMG Idler Assembly Refer to the BOM for lubricant options - look for a “ light grease”. https://voron.link/dncvwdm... - Page 21 GUIDLER & LATCH M3x20 SHCS M3x30 SHCS...
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Page 22: Cable Cover
CABLE COVER WWW.VORONDESIGN.COM REMOVE SCREWS BMG Thumb Screw Carefully remove the screws from the left side of the motor. They will be replaced with new bolts in the next step. - Page 23 CLOCKWORK M3x20 SHCS OPTION: TOOLHEAD PCB If you opted to use a toolhead PCB, skip the wire cover. M3x8 SHCS...
- Page 24 CLOCKWORK WWW.VORONDESIGN.COM...
- Page 25 CLOCKWORK M3x20 SHCS M3x30 SHCS...
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Page 26: Fan Assembly
FAN ASSEMBLY WWW.VORONDESIGN.COM 4020 Blower 4010 Fan REMOVE TOP COVER Split the fan open by bending the tabs on the side. https://voron.link/vyvtcpa... - Page 27 FAN ASSEMBLY WIRING PATH Route the wires through the large opening in the back.
- Page 28 FAN ASSEMBLY WWW.VORONDESIGN.COM M3x16 SHCS DON’T OVER TIGHTEN The bolts are threaded directly into plastic.
- Page 29 FAN ASSEMBLY WIRING PATH Guide the wires in the highlighted path. Filament...
- Page 30 FAN ASSEMBLY WWW.VORONDESIGN.COM M3x30 SHCS M3x12 SHCS...
- Page 31 A- ALTERNATE CONFIGURATION TOOLHEAD PCB WWW.VORONDESIGN.COM Toolhead PCB OPTION: TOOLHEAD PCB M3 Nylon Washer If you opted to use a toolhead PCB, install it instead of the cable cover. While not strictly required the use of plastic (e.g. nylon) washers is recommended. M3x8 SHCS...
- Page 32 B - ALTERNATE CONFIGURATION TOOLBOARD 1LC DUET 3D WWW.VORONDESIGN.COM OPTION: TOOLHEAD PCB M3x8 SHCS If you opted to use a Toolboard 1LC Duet 3D, you have to print the holder and cover specifically for this Toolboard. While not strictly required the use of plastic (e.g. nylon) washers is recommended.
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Page 33: Alternate Configuration
ALTERNATE CONFIGURATION WWW.VORONDESIGN.COM TOOLHEAD PCB TOOLBOARD 1LC DUET NOTE: You will receive the article you have chosen from the two proposed (Toolhead PCB, Toolboard 1LC) with the electronics kit.
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