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R27 ACCESS RAIL SYSTEM
Certified
As-Built Environment User Manual – Intended for specialized personnel or expert users
5201 09/19
WARNING! This product is part of a personal fall-arrest system. Manufacturer's instructions
must be provided for each component of the system. The user must read and understand these
instructions before using this equipment. They provide proper use, inspection and maintenance
information. Alterations or misuse of this equipment, or failure to follow these instructions,
may result in a fall or failure to arrest a fall, leading to serious injury or death.
Please read these instructions carefully before installing, servicing, or operating the equipment.
This manual may be modified without notice. See: http://www.harkenindustrial.com for updated versions.
PLEASE SAVE THESE INSTRUCTIONS
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Summary of Contents for Harken Industrial R27
- Page 1 R27 ACCESS RAIL SYSTEM Certified As-Built Environment User Manual – Intended for specialized personnel or expert users 5201 09/19 WARNING! This product is part of a personal fall-arrest system. Manufacturer's instructions must be provided for each component of the system. The user must read and understand these instructions before using this equipment.
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Page 2: Table Of Contents
20 Worldwide limited warranty ........28 e Installing endstops Appendix A .............. 29-30 f Using removable endstops Reference documents, standards g Loading trolley assembly on rail ..............Appendix B EC Declaration of conformity Service and recertification centers ......32 Access Rail System – R27... -
Page 3: 1Introduction And Safety Precautions
They provide proper use, inspection and maintenance information. Alterations or misuse of this equipment, or failure to follow these instructions, may result in a fall or failure to arrest a fall leading to serious injury or death. Access Rail System – R27... -
Page 4: 1Parts
*To order black hardcoat-anodized, remove .CLEAR or .CLR from end of part number. *Purchase one splice link for every rail joint. Supplied with O-ring for use as rail joint spacer tool. Access Rail System – R27 HARKEN EXCEPTION: This product may be used for Human Suspension... - Page 5 Use only endstops listed above. *To order black hardcoat-anodized, remove “.CLEAR” from end of part number. *To order black hardcoat-anodized, remove .CLEAR from end of part number. R27 Rail & Accessories HARKEN EXCEPTION: This product may be used for Human Suspension Mounting Access Rail System – R27 Length hole spacing Fasteners Part...
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Page 6: Applications
Rail, plus single trolley is designed for use as a mobile anchor point for fall restraint. Rail, plus single trolley is also used for fall arrest. Fall arrest requires a shock-absorbing lanyard so falling force is reduced. Access Rail System – R27... -
Page 7: Limitations
Ensure that the surface is strong enough to sustain the expected working load and wear. Mounted in recess: trolleys with wheeled toggle for loading over an edge Mounted on angle: Trolleys with wheeled toggle face outward Access Rail System – R27... -
Page 8: System Requirements
WARNING! Consult Harken when using this equipment in combination with components or subsystems other than those described in this manual. Altering or intentionally misusing this equipment may cause the system to fail which can cause a fall, which could result in severe injury or death. Access Rail System – R27... -
Page 9: Requirements For Planning Installation
Harken Access Rail system. The installer carries the full responsibility for a proper and safe installation that is tested to meet all relevant standards. Normally this would be verified by an independent safety engineer/surveyor. Access Rail System – R27... -
Page 10: Test Objective
4g After testing, ball bearing replacement - It is good installation practice to replace all balls in the trolley assembly after testing. See ball loading instructions in 6g. Visually inspect the balls after testing and replace as required. Access Rail System – R27... - Page 11 See 5g for using Fastener O-ring as spacer tool. Fastener Splice link 5f Horizontal rail mounting - The rail must be mounted horizontally, with a maximum angle of 5° to the horizon. 5° Access Rail System – R27...
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Page 12: Rail Installation Guidelines
5h Rail length and loading trolley assembly - Leave room at the rail end to load trolley assembly. The trolley assembly is 271 mm (10 11/16") in length. 271 mm (10 11/16") Plan on room at end of rail to load trolley assembly. Access Rail System – R27... -
Page 13: Ceiling, Floor, Or Wall Mount
15° off vertical. It must be mounted so that the load on the shackle is taken no more than 15° beyond vertical. Exception, use trolleys with wheeled toggles for greater angles. OVER 15° 15° Angled wall mount Access Rail System – R27... -
Page 14: Rail Installation Requirements
X 86Ā , NEAR SIDE Load trolley assembly before installing second endstop. Alternatively use removable pinstop. Use an anticorrosion paste on the endstop fastener head 0.332 to prevent galvanic corrosion between fastener and rail. 8.43 1.175 29.85 Access Rail System – R27... -
Page 15: Loading Trolley Assembly On Rail
WARNING! Removable end stops MUST be tethered to the system or a suitable anchor point to prevent falling objects. 6g Loading trolley assembly on rail - Carefully align trolley assembly with rail and gently roll into place. If balls are lost, trolley assembly must not be used. See 13c. Access Rail System – R27... -
Page 16: Installation Testing
Mechanical anchors for fasteners must be pull tested every 10 years. Follow the installation pull test procedure "7c" above. 7e Test scheduling and records - Further testing and inspection of the Access Rail system should be incorporated into standard operating practices and into the EXAMINATION/REPAIR HISTORY in section 16. Access Rail System – R27... -
Page 17: Training And Access To Manual
They provide proper use, inspection and maintenance information. Alterations or misuse of this equipment, or failure to follow these instructions, may result in a fall or failure to arrest a fall leading to serious injury or death. Access Rail System – R27... -
Page 18: Operating Pinstop
11 - AFTER A FALL, REPLACING EQUIPMENT Any equipment which has been subjected to the forces of arresting a fall must be immediately removed from service and destroyed by user or an authorized person. Access Rail System – R27... - Page 19 WARNING! If screws loosen, shackle pivot pin can move, allowing shackle to suddenly release from trolley resulting in a fall, severe injury or death. CORRECT INCORRECT INCORRECT Pivot pin Access Rail System – R27 Loctite is a registered trademark of Henkel AG & Company KGaA.
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Page 20: Inspection Before Each Use
WARNING! If trolley has been removed from rail, some balls may be lost. Do not use trol- Missing balls leys if balls are missing. Trolleys with miss- ing balls can come off rail, resulting in a fall, severe injury,or death. Access Rail System – R27... - Page 21 Make sure Loctite is new. Old Loctite especially if exposed to heat can lose effectiveness. Access Rail System – R27 Loctite is a registered trademark of Henkel AG & Company KGaA.
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Page 22: Annual Formal Inspection
13g Failed inspection - If inspection reveals an unsafe or defective condition, remove item from service and destroy it. If in doubt, please contact manufacturer for further advice. Torlon is a registered trademark of Solvay Advanced Polymers L. L. C. Access Rail System – R27... -
Page 23: Maintenance
It is important to clean trolley as excessive build-up of grease, dirt, and salt will restrict trolley movement. McLube is a registered trademark of McGee Industries, Inc. OneDrop is a trademark of McLube, a division of McGee Industries, Inc. Access Rail System – R27... -
Page 24: Labeling
Date (Periodic exam or repair) other important information competent person examination Type examination and ongoing production control carried out by SATRA Technology Center (Notified body number 0321), Wyndham Way, Telford, Kettering, NN16 8SD, United Kingdom. Access Rail System – R27... -
Page 25: Customer Declaration
The manual of use and maintenance of the system, together with the attachments provided Provided end user training The as-installed drawing of the final system Place and date …………………………………………… The Customer (Stamp and signature) …………………….……………………….………………… Access Rail System – R27... -
Page 26: Statement Of Vision
- Regulate and record access on the roof - Equip users with the necessary PPE - Work in complete safety I HAVE READ AND UNDERSTAND THIS MANUAL WORKER (Name and surname) SIGNATURE for acknowledgement DATE COMPANY COMMENTS Access Rail System – R27... -
Page 27: Periodic And Extraordinary Maintenance
All periodic and extraordinary maintenance must be recorded in the following register: MAINTENANCE REGISTER MAINTENANCE COMPANY RESPONSIBLE (Name and Surname) DESCRIPTION OF THE WORK OUTCOME Positive DATE Negative COMMENTS Access Rail System – R27... -
Page 28: Worldwide Limited Warranty
• ball bearings, roller bearings, thrust bearings. Online warranty registration. Registering this product online at www.harken.com is critical to receive product updates or any recall information. Harken will not sell this information or use it for solicitation. Access Rail System – R27... - Page 29 EN355 - Personal protective equipment against falls from a height - Energy absorbers. EN361 - Personal protective equipment against falls from a height - Full body harnesses. EN362 - Personal protective equipment against falls from a height – Connectors. Access Rail System – R27...
- Page 30 (Regulation 6). ‘Construction’ includes cleaning and maintenance work. Personal protective equipment at work. Personal Protective Equipment at Work Regulations 1992 Guidelines on the use of rope access for industrial purposes Industrial Rope Access Trade Association (IRATA) 2000 Access Rail System – R27...
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Page 31: Reference Documents, Standards
and is subject to the procedure set out in Article 11 point A of Directive 89/686/EEC under the supervision of the approved body: SATRA Technology Centre, Wyndham Way, Telford, Kettering, Northamptonshire, NN16 8SD Done at: HARKEN UK LTD 20 December 2012 Signature: Name: Catherine Ash-Vie Commercial Director Access Rail System – R27... -
Page 32: Service And Recertification Centers
SERVICE / RECERTIFICATION CENTERS Manufacturer N15W24983 Bluemound Road, Pewaukee, Wisconsin 53072 USA Telephone: (262) 691-3320 Fax: (262) 701-5780 Cable: Harken Pewaukee • • Web: www.harken.com www.harkenindustrial.com • Email: harken@harken.com EU Representatives Harken UK Ltd Bearing House, Ampress Lane Lymington, Hampshire S041 8LW, England Telephone: (44) 01590-689122 Fax: (44) 01590-610274 •...
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