1. Manuals
  2. Brands
  3. Tennsmith Manuals
  4. Industrial Equipment
  5. MSE616
  6. Operation, parts & maintenance manual

Tennsmith MSE616 Operation, Parts & Maintenance Manual

Mechanical shear
Hide thumbs

Advertisement

Table of Contents

MODEL MSE616 MECHANICAL SHEAR
OPERATION, PARTS & MAINTENANCE MANUAL
Model:
Serial #:
Tennsmith Inc. / 6926 Smithville Hwy. / McMinnville, TN 37110 / 931-934-2211 / Fax 931-934-2220
Purchased From:
Date Received:
A Family Tradition Since 1928
www.tennsmith.com
Model MSE616 Performance "F"

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MSE616 and is the answer not in the manual?

Questions and answers

Related Manuals for Tennsmith MSE616

Summary of Contents for Tennsmith MSE616

  • Page 1 Model MSE616 Performance “F” MODEL MSE616 MECHANICAL SHEAR OPERATION, PARTS & MAINTENANCE MANUAL Model: Purchased From: Serial #: Date Received: A Family Tradition Since 1928 Tennsmith Inc. / 6926 Smithville Hwy. / McMinnville, TN 37110 / 931-934-2211 / Fax 931-934-2220 www.tennsmith.com...
  • Page 2 TABLE OF CONTENTS SUBJECT PAGE NUMBERS SHEAR SPECIFICATIONS………………………………………….3 WARRANTY INFORMATION……………………………….. …….. 3 SAFETY LABELING AND INSTUCTIONS…………………………4-7 INSTALLATION……………………………………………………….8 OPERATING INSTRUCTIONS……………………………………...9-10 BLADE CLEARANCE/ADJUSTMENT…………………………….. 11 BLADE ROTATION/REPLACING…………………………………. 11-12 BACKGAUGE INFORMATION…………………………………….. 13 SHEET SUPPORT SYSTEM INFORMATION…………………… 13 HOLDDOWN INFORMATION……………………………………… 14 MAINTENANCE………………………………………………. …….. 15-16 PARTS VIEW AND DESCRIPTIONS………………………………17-26 ELECTRICAL DIAGRAM AND PARTS LIST…………………….

  • Page 3: Year Limited Warranty

    2300 lbs. 3-YEAR LIMITED WARRANTY TENNSMITH machinery and component parts are carefully inspected at various stages of production and are tested and inspected prior to shipment. We agree that for a period of twelve (12) months from the date of delivery from our authorized distributor to replace, at our option, any machine (or component part thereof) proving defective within the above period.
  • Page 4 Please verify that the following safety decals are attached to the MSE Shear. If you do not locate all of the decals, please contact Tennsmith to replace any missing or unreadable safety labels. NEVER operate this machine without the proper safety labeling.

  • Page 7: Safety Instructions

    SAFETY INSTRUCTIONS Do not operate service or perform maintenance prior to reading and understanding the instruction manual. Become familiar with and understand the hazards and limitations of your shear. Wear approved eye protection and protective footwear while operating the machine. Be certain this machine is properly wired and grounded to conform to the National Electric Code.

  • Page 8: Electrical Specifications

    CAUTION: The MSE616 shear weighs approximately 2,300 lbs. net. Be sure to verify the maximum load permissible for a given chain or sling. Locate the machine in a well lighted area on a solid level floor. Use lag screws or bolts with expandable shields or similar holding devices through the mounting holes on each of the unit’s...
  • Page 9 MSE Control Box Overlay...
  • Page 10 The shear is now ready to operate. Please note if your switch does not illuminate in the out position, you must immediately replace the bulb located within the switch. It is unsafe to operate this shear without the illuminated switch. Please contact Tennsmith if you need assistance replacing the bulb.

  • Page 11: Blade Clearance

    BLADE CLEARANCE The blade clearance on the MSE616 was set at the factory to .003 in. on the ends of the blades with a .002 gap in the center of the machine. At this setting, your shear should provide satisfactory results over a broad range of materials and thickness. However, when shearing lighter gauge materials a tighter blade gap may be desired.
  • Page 12 REPLACING/ROTATING BLADES The blades on the LM Series shears are four edged blades constructed of high carbon, high chromium tool steel. Top and bottom blades are interchangeable. Upon utilizing all four edges of you blades, you may return the blades to the factory for re-sharpening or to a qualified blade re- sharpener, such as a blade manufacturer.
  • Page 13 ADJUSTING the BACKGAUGE When adjusting the back gauge, first determine that the two upper support shafts (123) are inserted into the welded collars at the rear of the cutter head at equal amounts. The factory setting is 1.5 inches from the face of the collar to each of the front two support brackets (128). Upon verifying this dimension, notice that each support bracket has a hex head bolt threaded into the body of the bracket.

  • Page 14: Hold Down Adjustment

    Hold Down Adjustment The hold-down adjustments are located on each end of the assembly. The upper and lower adjustment nuts are used to raise and lower the assembly according to material thickness. Never exceed the maximum clearance of 1/8” between the hold down and the table of the shear.

  • Page 15: Maintenance

    MAINTENANCE On a monthly basis, remove the top cover (11) of each side panel and grease the gib plates (9, 10, 15). This can be best accomplished by jogging the cutter head down to the extreme down- MAKE SURE THE POWER TO stroke position, thus exposing a majority of the gib surface.
  • Page 17 MSE Machine PARTS View...
  • Page 18 MODEL MSE616 PARTS LIST INDEX NO. PART NO. DESCRIPTION NO. REQ'D 616-108 MOUNT - BACK GAUGE 616-109 BRACKET - TENSION ROD 616-110 THREADED ROD - TENSION ROD 616-111 TENSION ROD 616-112 INTERIOR LINK COVER 616-114 FINGER GUARD - CUTTERHEAD ASSEMBLY...
  • Page 19 MODEL MSE616 PARTS LIST CONTINUED INDEX NO. PART NO. DESCRIPTION NO. REQ'D 616-347 LOCK RING – LINKAGE 616-348 BOLT - MOTOR BLOCK 616-349 KEY - MOTOR SHAFT 616-350 SHORT BOLT - BEARING BRACKET 616-351 LONG BOLT - BEARING BRACKET 616-352...
  • Page 20 MSE 2x Back gauge Crank Assembly...
  • Page 21 MSE 2x Back Assembly gauge Crank Parts List ITEM# DESCRIPTION QTY. MSE PART# 20083 THRUST WASHER 20085 LOCK WASHER, BOLT, SPROCKET MOUNTING 20086 SPACER RING, SPROCKET MOUNTING 20087 BEARING, SPROCKET MOUNTING 20088 SPROCKET 20089 CHAIN 20102 BOLT, SPROCKET AND SPACER BLOCK MOUNTING 20103 FLAT WASHER, BOLT, SPROCKET SPACER BLOCK 20139...
  • Page 22 MSE 2x Back gauge Pointer Assembly MSE 2x Back gauge Pointer Assembly Parts List ITEM# DESCRIPTION QTY. MSE PART# 20136 COVER, SCALE POINTER ASSEMBLY 137A 2137A SCALE, INCH/METRIC 30 ICHES 20138 SCREW, SCALE BRACKET AND COVER MOUNTING 3 20139 LOCK WASHER, SCREW, SCALE BRACKET 20140 BRACKET, SCALE MOUNTING 20141...
  • Page 23 MSE 2x Back gauge Pointer Assembly Parts List ITEM# DESCRIPTION QTY. MSE PART# 20160 NUT, SET SCREW, POINTER BLOCK 20161 CLAMP, CHAIN LOCK, POINTER BLOCK 20162 BOLT, CLAMP MOUNTING, POINTER BLOCK 20163 BEARING, POINTER BLOCK 20164 SCREW, POINTER MOUNTING 20165 POINTER, SCALE MSE 2x Back gauge Drive Assembly Parts List ITEM#...
  • Page 24 MSE 2x Back gauge Assembly Drive...
  • Page 25 MSE 2x Back gauge Arm Assembly MSE 2x Back gauge Arm Assembly Parts List ITEM# MSE PART# DESCRIPTION QTY. 20094 SET SCREW, SHAFT MOUNTING 20095 SUPPORT BLOCK, FRONT 20096 SET SCREW, SUPPORT BLOCK MOUNTING 20097 SUPPORT ROD 20098 SUPPORT BLOCK, REAR 20099 BOLT, REAR SUPPORT BLOCK ADJUSTING 20100...
  • Page 26 MSE Four Foot Squaring Arm MSE Four Foot Squaring Arm Parts List ITEM# MSE PART# DESCRIPTION QTY. 40005 BOLT, TABLE, SQUARING ARM MOUNTING 40006 LOCK WASHER, BOLT, TABLE SQ ARM MOUNTING 2 40046 SET SCREW, SCALE 40181 NUT, LOCK HANDLE, BLOCK SQ ARM 40185 RATCHET STUD, LOCK HANDLE, BLOCK SQ ARM 40186...
  • Page 27 MSE Rear Sheet Support System MSE Rear Sheet Support System Parts List ITEM# MSE PART# DESCRIPTION QTY. RS5197 SCREW, BRACKET MOUNTING RS5198 LOCK WASHER, BRACKET MOUNTING RS5199 WASHER, RACK MOUNTING RS5200 TEFLON WASHER, RACK MOUNTING RS5201 STRIPPER BOLT, RACK MOUNTING RS5202 BRACKET, AIR CYLINDER MOUNTING RS5203...
  • Page 29 Motors and Brakemotors OPERATING INSTRUCTIONS 09 793 67 US Type BM (G) Brakes ≥ 230000 ohms = value of at least 1000 x V (e.g. at V = 230VAC: R insul 0.23M ohms). If the measured value is smaller, the motor should be dried Every SEW-Eurodrive motor is thoroughly tested, checked, and properly before use (for example, with hot air up to a maximum of 90°C or by re- packed prior to shipment.
  • Page 30 Brake Coil Resistance Motor Frame DT71-80 DT80 DT90-100 DT100 DV112-132S DV132M-160M DV160L-225 Brake Size BM(G)05 BM(G)1 BM(G)2 BM(G)4 BM(G)8 BM15 BM30/31/32/62 Brake Torque (lb-ft) 0.89 - 3.7 4.4 - 7.4 3.7 - 14.8 17.7 - 29.5 7.00 - 55.3 18.4 - 110.6 36.9 - 442.5 (Ω) BRAKE VOLTAGE...
  • Page 31 There are specific instances when the brake voltage can be tapped from the motor's terminal block. The advantage of brake systems wired in this way is when power is applied to the motor, the brake releases, (requiring no additional brake supply power wiring). The brake can be wired to the motor terminal block under the following conditions: a single speed motor;...
  • Page 32 At the motor, measure the line voltage, line current and motor resis- A properly adjusted brake air gap is critical for correct operation. The fol- tance of all three phases. lowing table indicates the required air gap measurement. If all three phases read a similar current value the following condi- tions may exist: Motor Size Brake Size...
  • Page 33 BM(G) Brake Cross Section and Exploded Views (1) Brake end shield (16) Dowel pin (2) Rubber sealing collar (17) Fan (3) Braking springs (18) N/A (4) Hand release lever (19) Brake adjustment nut (5) Releasing screw (20) Retaining stud (6) Closing plate (21) Brake coil body (7) Release arm (22) Stationary disc...

  • Page 34: Troubleshooting Chart

    Troubleshooting Chart PROBLEM CAUSE REMEDY Motor not connected for proper supply Check connection diagram on conduit box voltage cover and correct the wiring. Supply voltage varies outside the allow- able tolerance causing an undervoltage or Assure correct supply voltage. overvoltage condition. Insufficient cooling air volume due to: Increase air flow: a.
  • Page 35 OPERATING INSTRUCTIONS Gearmotors and Gear Reducers 01 805 52 US GENERAL SHAFT MOUNTED REDUCERS These operationg instructions are intended to help you install and SEW-Eurodrive supplies the recommended hollowshaft mount- operate the drive. For trouble free service, proper installation and ing paste with every hollowshaft reducer.
  • Page 36 LUBRICANTS LUBRICATION SCHEDULE FOR SEW-EURODRIVE GEAR UNITS Gear Ambient air Reducer Lubrication temperature Viscosity Mobil CHEVRON Shell Texaco Kluber Type Type range °F Grade Oil Co. Oil Co. Oil Co. Oil Co. Oil Co. Oil Co. Chevron Non-Leaded Mobilgear Shell Omala BP Energol Kluberoil VG220...
  • Page 37 LUBRICANTS The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters RX57 0.16 0.21 0.34 0.34 0.24 0.24 RX67 0.21 0.21 0.45 0.50...
  • Page 38 LUBRICANTS The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters 0.16 0.21 0.18 0.18 0.16 0.16 0.26 0.32 0.18 0.32 0.26 0.29...
  • Page 39 LUBRICANTS The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters 0.13 0.26 0.26 0.34 0.26 0.26 0.21 0.34 0.40 0.53 0.42 0.42...
  • Page 40 LUBRICANTS The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters 0.07 0.25 0.11 0.13 0.16 0.11 0.11 0.18 0.09 0.35 0.21 0.29...

Table of Contents