2B Technologies 106-H Operation Manual
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2B Technologies 106-H Operation Manual

Ozone monitor
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Ozone Monitor
Cell
Invalid Lamp Power
OPERATION MANUAL
Models 106-H, Industrial 106-H, and OEM-106-H
© Copyright 2023, 2B Technologies
All rights reserved.
Technical Support:
https://2btech.io/support/
techsupport@2btech.io
+1(303)273-0559
Model 106-H Ozone Monitor Manual Rev. F-5
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  • Page 1 Ozone Monitor Cell Invalid Lamp Power OPERATION MANUAL Models 106-H, Industrial 106-H, and OEM-106-H © Copyright 2023, 2B Technologies All rights reserved. Technical Support: https://2btech.io/support/ techsupport@2btech.io +1(303)273-0559 Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 2: Table Of Contents

    3.17 To Read the Number of Hours of Ozone Monitor Use ............18 3.18 Using and Setting the Relay Limits ..................18 3.19 Lamp Test ..........................19 3.20 LED Indicator Lights ......................20 MAINTENANCE/TROUBLESHOOTING Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 3 Appendix C: Mounting the OEM Model 106 Ozone Monitor Appendix D: Industrial Enclosure Model of the Model 106-H Introduction ..........................42 Specifications of the Industrial Configuration of the Model 106-H ........43 Installation and Startup ......................44 Summary of Operating Recommendations ................46 The LCD Menu Tree ......................

  • Page 4: Identification Records

    IDENTIFICATION RECORDS Record the following information for future reference: Unit serial number: ______________________________________ Warranty start date: _______________________________________ (date of receipt) Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 5: Printing History

    Revision F-4 (serial no. 1272H and above) ............ June 2023 Updates to Specifications table. Added L, T temperature sensor commands to serial command list. Added OEM picture in Section 7. Added Appendix D describing the Industrial Model 106-H. Other minor updates and edits.

  • Page 6: Warranty Statement

    WARRANTY STATEMENT 2B Technologies warrants its products against defects in materials and workmanship. 2B Technologies will, at its option, repair or replace products which prove to be defective. The warranty set forth is exclusive and no other warranty, whether written or oral, is expressed or implied.
  • Page 7 In no event shall 2B Technologies be liable for incidental or consequential damages in connection with or arising from the use of the Ozone Monitor manual and its accompanying related materials.

  • Page 8: Warnings

    WARNING: Si este instrumento se usa de una forma no especificada por 2B If this instrument is used in a manner not specified by 2B Technologies, USA, the Technologies, USA, puede desactivarse la protección suministrada por el protection provided by the instrument may be impaired.

  • Page 9: Ozone Monitor Introduction

    The Model 106-H is a flow-through instrument with no air pump. The plumbing is designed for high pressure (up to 50 psig) and partial vacuum. An OEM version of the Model 106-H is available and its installation is described in Appendix C. An Industrial enclosure is also offered (see Appendix D).

  • Page 10: Calibration And Zeroing Overview

    Figure 1.1. Schematic Diagram of the Model 106-H Ozone Monitor. When there is no ozone in the cell, a difference in light intensity at the reference and sample photodiodes can be expected, and it will cause a zero offset in the readings.

  • Page 11: Specifications: Model 106-H And Model Oem-106-H

    SPECIFICATIONS: Model 106-H and Model OEM-106-H Please see Appendix D for specifications of the Industrial Model 106-H. Measurement Principle UV Absorption at 254 nm, single beam...
  • Page 12 OEM: 2.5 × 7 × 9 in (6.4 × 17.8 × 22.9 cm) Industrial: 16 × 14 × 9.3 in (40.7 × 35.7 × 23.6 cm) Standard: 4.8 lb (2.2 kg) Weight OEM: 3.3 lb (1.5 kg) Industrial: ~14 lb (6.4 kg) Options Battery, Bluetooth Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 13: Operation

    (red) and negative (black) wires correctly. Batteries and battery chargers are available from 2B Technologies. A circuit breaker and diode are installed on the circuit board in case of an electrical short or incorrect battery attachment. If activated, the breaker will reset itself after a few minutes.

  • Page 14: Connections To The Instrument

    Inlet tubing may be attached to the ¼ inch stainless steel Swagelok fitting on the back of the instrument. For the high concentrations of ozone typically used with the Model 106-H Ozone Monitor, stainless steel tubing is recommended. 3.2.4 Operating Parameters The Ozone Monitor has an internal pressure relief device that protects the instrument from excessive pressure.

  • Page 15: Menu

    Menu The following diagram summarizes the complete instrument Menu. Main Menu Zero Admin D/T: 10:32:21 14/10/2009 2400 4800 19200 REL1 REL2 V_OUT Figure 3.1. Instrument Menu. Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 16: Accessing The Main, Zero, And Admin Menus

    Making Measurements without Averaging or Logging Access the Admin Menu as described in Section 3.4. Select the Dat submenu from the Admin Menu by rotating and then clicking the Select switch. The display will now show: Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 17: Data Averaging And Data Logging Using The Menu

    2-s measurements is displayed and updated. When averaging for 1m, 5m, or 1h is selected, the first of the two displays discussed above in Section 3.5 will alternate with a display of the average, such as Avg O3= 3.53 wt 15:07 19/07/17 Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 18: To Log Data

    Refer to the instantaneous reading for the full units of wt% O , wt% air, , etc.) The “4” in 193:4 refers to the number of 2-s data points that have been Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 19: To Stop Logging Data

    Cfg menu. As in setting a digital watch, the seconds should be set in advance of the real time since the clock starts to run again only when Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 20: To Change The Ozone, Temperature, And Pressure Measurement Units

    From the Main Menu, select and click on Zero to display: Providing Zero Air? Yes Cancel Select Yes. You will then see the status message: Zeroing… When the zeroing function is complete, you will see the status message: Zeroing… Found New Zero Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 21: To Change The Calibration Parameters

    However, the calibration parameters slope (S) and offset (Z, which in the Model 106-H must be in units of vol%) may be changed by the user. For example, it may be desirable to provide a positive offset by a known amount (e.g., 0.10 vol%) if...

  • Page 22: Collecting Data Over The Usb Or Serial Port In Real Time

    For the serial port, the baud rate setting in the data acquisition software must match the baud rate setting of the Model 106-H (2400, 4800, or 19200). Adjust the setting in the software’s setup menu and/or in the Model 106-H’s Cfg menu (see Section 3.13).

  • Page 23: Data Output

    For the USB port, the baud rate setting in the data acquisition software must match the setting that the Model 106-H had at startup. If you wish to change the baud rate of the Model 106-H, change it in both the instrument and the software, and then reboot the instrument to begin taking data.

  • Page 24: To Change The Baud Rate

    Measurements and logging tasks can be accessed via the serial port or the USB port using a terminal emulator such as Tera Term or HyperTerminal running on an attached computer or the 2B Technologies Display and Graphing software. Commands can be sent using the terminal emulator set with the properties listed in the section of this manual entitled “Collecting Data over the USB or Serial Port in Real...
  • Page 25 Exit menu and return to measuring Default settings are avg=10 s, cal slope (S) = 1, cal offset (Z) = 0, pressure sensor zero offset = 0 torr, T in °C, P in mbar, O in vol%. Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 26: Collecting Data From The Analog Output

    To set the On and Off ozone limits of a relay from the LCD display, choose REL1 or REL2 from the Admin / Cfg / I/O / Ext submenu. The menu will show, for example: On =04.90 wt% O2  Off=05.10 Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 27: Lamp Test

    If your lamp fails the lamp test during the first year of operation, contact us for a new lamp under the instrument warranty. Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 28: Led Indicator Lights

    0.5). This status light can only be activated during the zeroing function when the cell is purged with zero gas. The normal state is OFF. Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 29: Maintenance/Troubleshooting

    Alternatively, the user may install components at their own risk. In that case, please contact 2B Technologies for instructions. The 106-H has four status LEDs on the front plate to indicate any system issues that may require troubleshooting: Cell Dirty: When an auto-zero is being conducted, this light will activate if the absorption cell is too dirty (i.e., the ratio of the sample photodiode voltage to the...
  • Page 30 “cross over cable or additional connector that switches pins 1 and 3. Wrong baud rate selected. Make sure that the baud rate chosen in the menu matches the baud rate setting of your data acquisition program. Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 31 2B Technologies offers reasonably priced customer service for instrument repairs. The calibration service includes cleaning of the entire flow path with methanol, testing of all components for proper function and calibration against an IOA-traceable standard. The best way to contact us for service is to log a customer service ticket at https://2btech.io/support/.

  • Page 32: Calibration

    5.2.1 Instrument Preparation 1. Turn on the Model 106-H Ozone Monitor and allow it to stabilize for a minimum of one hour. 2. Allow the working standard to warm up according to the instrument user manual.

  • Page 33: Measurement Of Zero Gas

    2. Allow the Model 106-H to sample zero gas until the response is stable. 3. Perform the zero function in the menu (Section 3.10).

  • Page 34: Periodic Zero And Span Checks

    3. Average measurements from the zero check or span check should be within the instrument specifications. If the measurements are not within specifications, this is an indication of problem in the calibration setup or the ozone monitor being checked. Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 35: Labeled Instrument Photos

    Optical Bench Lamp Connector Pressure Relief Scrubber 5-V Regulator/ Cell Heater Connector Calibration Sticker Location Clock Battery Sample Photodiode Connector Reference Temperature Photodiode Connector Connector Figure 7.1. Standard Version of the Model 106-H. Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 36 Select Switch Indicator LEDs Figure 7.2. Front Plate of the Model 106-H. Power Switch Serial Number Relay Connector 2 Outlet Inlet 12 V Power In Programming Serial Port/ Relay Jumper Connector Analog Out Connector 1 Figure 7.3. Back Panel of the Model 106-H.
  • Page 37 Figure 7.4. OEM Version of the Model 106-H. Please see Figure 7.1 for component identification. Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 38: Replacement Parts

    REPLACEMENT PARTS The following list includes those parts of the Model 106-H Ozone Monitor that are user serviceable. Please contact us for pricing and to order. Part # Part Number Description 11-065 OZLAMPAS106H Lamp assembly 10-565 OZDSP106 LCD display and cable...

  • Page 39: Service Log

    SERVICE LOG 2B Tech Instrument Model #:____________ Serial #:_____________ Date/ Calibrated Cleaned Other Hours Lamp Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 40 Date/ Calibrated Cleaned Other Hours Lamp Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 41: Appendix A: Using The 2B Technologies Display And Graphing Software

    .txt file and can optionally be saved to a .CSV file to be read in Excel. Saved data can be restored for later viewing and analyzing on the chart. By requesting an account with 2B Technologies, you can upload your data and view it on a Google Earth overlay.
  • Page 42 USB adapters from the PC to determine which device is using which COM port. 4. To bring up the window again if you have closed it, select “Display Weather Data.” Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 43 1. Click the Start button in the Instrument Data Section to begin collecting data from the instrument. 2. A window will pop up to prompt for the name and location of the file. Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 44 If you are unsure, open the file in a text editor or Excel to determine which device. Serial and USB Commands The menu commands are the same as given in Section 3.15 of this manual. Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 45: Appendix B: Installation And Use Of The Usb Connection (For Older Versions Of The Model 106 And/Or Windows)

    Model 106 and/or Windows) The following procedure describes how to install and use the USB connection for earlier versions of the Model 106-H (those having 1 relay rather than 2 relays) and/or for PC computers running earlier versions of Windows.
  • Page 46 7. Navigate to folder where you unzipped the cdc_NTXP. 8. Select “Continue Anyway” when this window appears. 9. After a few seconds, the driver will be finished installing. Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 47 1. If using Windows (XP,Vista,7), go to the control panel and select “System.” 2. Click on the “Hardware” tab. 3. Click the “Device Manager” button. 4. Press the “+” sign next to “Ports”. Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 48 • Use these baud rate settings: 2400, 8 bits; no parity; 1 stop bit. • Use 2B Technologies Display and Graphing Software or other software (such as HyperTerminal or Tera Term) to read measurement data from the Model 106. Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 49: Appendix C: Mounting The Oem Model 106 Ozone Monitor

    Metal parts of mounting hardware must not touch any components on the PCB or any of the PBC traces. Figure C-1. OEM Dimensions and Mounting Holes (Top View). Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 50: Appendix D: Industrial Enclosure Model Of The Model 106-H

    Model 106 Industrial Ozone Monitors, posted on our website: Model 106 Industrial Installation Manual with Drawings Cell Invalid Lamp Power Figure D-1. Industrial configuration of the Model 106-H Ozone Monitor (front and bottom views). Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 51: Specifications Of The Industrial Configuration Of The Model 106-H

    Specifications of the Industrial Configuration of the Model 106-H Differences from the standard single-stream Model 106-H are shown in blue font. Measurement Principle UV Absorption at 254 nm, single beam Measurement Interval / Frequency 2 s, 0.5 Hz Data Averaging Options...

  • Page 52: Installation And Startup

    Open the shipping box and verify that it contains all of the items on the shipping list. If anything is missing or obviously damaged, contact 2B Technologies immediately. Secure the instrument to your system. The Industrial 106-H ozone monitor is constructed inside a polyester enclosure. Use the brackets on the top and bottom of the back of the monitor (Figure D-2) to secure it to your system.
  • Page 53 Swagelok fitting on the bottom of the instrument. For the high concentrations of ozone typically used with the Model 106-H Ozone Monitor, stainless steel tubing is recommended. Establish the exhaust outlet connection. It is recommended that the outlet of the instrument (Figure D-4) be vented properly and away from personnel to prevent exposure to high concentrations of ozone.

  • Page 54: Summary Of Operating Recommendations

    • Any time the zero or span checks give results outside of the acceptable limits If strong temperature fluctuations are User-defined 3.2.4 expected, place the instrument in a thermally insulated box Model 106-H Ozone Monitor Manual Rev. F-5...

  • Page 55: The Lcd Menu Tree

    The LCD Menu Tree During normal measurements, the LCD display of the Industrial 106-H differs only slightly from the standard 106-H instrument. As shown in blue below, the Industrial configuration offers 4 relays instead of 2. Main Menu Zero Admin...

  • Page 56: Relays

    Model 106 Industrial Installation Manual with Drawings Figure D-5. Serial connections and analog connections (red dashed box) and relay connections (red solid box) to the Industrial 106-H. Route connecting wires through the power/serial/relays port (red arrow). Instructions for establishing connections to the computer are the same as the standard 106-H instrument;...

  • Page 57: Led Indicator Lights

    0.5). This status light can only be activated during the zeroing function when the cell is purged with zero gas. The normal state is OFF. Other Aspects Regarding Operation of the Industrial Model 106-H Except as noted here in Appendix D, operation of the Industrial configuration of the Model 106-MH is identical to the standard configuration of the instrument.

  • Page 58: Labeled Instrument Photos

    Switch Cell Invalid Lamp Power Indicator LIghts Inlet Power connection / Serial / Relays port Outlet Drain Figure D-6. Front and bottom views of the Industrial configuration of the Model 106-H Ozone Monitor. Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 59 (Relays 3, 4) door) Figure D-7. Full open view of the Industrial Model 106-H Ozone Monitor. Please refer to Figure 7.1 of Section 7 of the main manual for more detail on the components. Model 106-H Ozone Monitor Manual Rev. F-5...
  • Page 60 Figure D-8. Enclosure Dimensions of the Model 106-MH-MC3 and Model 106-MH-MC6 Multi-Channel Ozone Monitors. Model 106-H Ozone Monitor Manual Rev. F-5...

This manual is also suitable for:

Industrial 106-hOem-106-h

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