2B Technologies 106-H Operation Manual

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Ozone Monitor
2B
Technologies, Inc
.

OPERATION MANUAL

Models 106-H and OEM-106-H
© Copyright 2018, 2B Technologies, Inc.
All rights reserved.
Technical Support:
www.twobtech.com/techsupport
techsupport@twobtech.com
+1(303)273-0559
Model 106-H Ozone Monitor Manual Rev. D-2
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Summary of Contents for 2B Technologies 106-H

  • Page 1: Operation Manual

    Ozone Monitor Technologies, Inc OPERATION MANUAL Models 106-H and OEM-106-H © Copyright 2018, 2B Technologies, Inc. All rights reserved. Technical Support: www.twobtech.com/techsupport techsupport@twobtech.com +1(303)273-0559 Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 2: Table Of Contents

    3.17 To Read the Number of Hours of Ozone Monitor Use ............18 3.18 Using and Setting the Relay Limits ..................18 3.19 Lamp Test ..........................19 3.20 LED Indicator Lights ......................20 MAINTENANCE/TROUBLESHOOTING Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 3 LABELED INSTRUMENT PHOTOS REPLACEMENT PARTS SERVICE LOG Appendix A: Using the 2B Technologies Display and Graphing Software Appendix B: Installation and Use of the USB Connection (for older versions of the Model 106 and/or Windows) Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 4: Identification Records

    IDENTIFICATION RECORDS Record the following information for future reference: Unit serial number: ______________________________________ Warranty start date: _______________________________________ (date of receipt) Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 5: Printing History

    PRINTING HISTORY This manual covers the Model 106-H Ozone Monitor used for measurement of High concentration ozone generators over a wide dynamic range extending from 0-20 wt% (0-14 vol%). It also covers the Model 106-OEM-H Ozone Monitor, which does not have the enclosure and can be used for Original Equipment Manufacturer (OEM) applications.
  • Page 6: Warranty Statement

    Initial support involves trouble-shooting and determination of parts to be shipped from 2B Technologies to the customer in order to return the product to operation within stated specifications. If such support is not efficient and effective, the product may be returned to 2B Technologies for repair or replacement.
  • Page 7 In no event shall 2B Technologies be liable for incidental or consequential damages in connection with or arising from the use of the Ozone Monitor manual and its accompanying related materials.
  • Page 8: Warnings

    WARNING: Si este instrumento se usa de una forma no especificada por 2B If this instrument is used in a manner not specified by 2B Technologies, Inc. USA, Technologies, Inc., USA, puede desactivarse la protección suministrada por the protection provided by the instrument may be impaired.
  • Page 9: Ozone Monitor Introduction

    • Monitoring of residual ozone after a cleaning or oxidation process • Control of industrial ozone processes The Model 106-H is a flow-through instrument with no air pump. The plumbing is designed for high pressure (up to 50 psig) and partial vacuum.
  • Page 10: Calibration And Zeroing Overview

    Scrubber Sample Inlet Figure 1.1. Schematic Diagram of the Model 106-H Ozone Monitor. When there is no ozone in the cell, a difference in light intensity at the reference and sample photodiodes can be expected, and it will cause a zero offset in the readings.
  • Page 11: Specifications: Model 106-H And Model Oem-106-H

    The user may perform the calibration (see Section 5), or return the instrument to 2B Technologies for calibration servicing. The zero may drift due to temperature change or chemical contamination of the absorption cell.
  • Page 12 Standard: 3.6 x 7.9 x 9.4 inches (9 x 20 x 24 cm) Size OEM: 2.5 x 7 x 9 in (6.4 x 17.8 x 22.9 cm) Standard: 4.4 lb (2.0 kg) Weight OEM: 2.9 lb (1.3 kg) Options Battery, Particle Filter, Bluetooth Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 13: Operation

    (red) and negative (black) wires correctly. Batteries and battery chargers are available from 2B Technologies. A circuit breaker and diode are installed on the circuit board in case of an electrical short or incorrect battery attachment. If activated, the breaker will reset itself after a few minutes.
  • Page 14: Connections To The Instrument

    Inlet tubing may be attached to the ¼ inch stainless steel Swagelok fitting on the back of the instrument. For the high concentrations of ozone typically used with the Model 106-H Ozone Monitor, stainless steel tubing is recommended. 3.2.4 Operating Parameters The Ozone Monitor has an internal pressure relief device that protects the instrument from excessive pressure.
  • Page 15: Menu

    Menu The following diagram summarizes the complete instrument Menu. Main Menu Zero Admin D/T: 10:32:21 14/10/2009 2400 4800 19200 REL1 REL2 V_OUT Figure 3.1. Instrument Menu. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 16: Accessing The Main, Zero, And Admin Menus

    Making Measurements without Averaging or Logging Access the Admin Menu as described in Section 3.4. Select the Dat submenu from the Admin Menu by rotating and then clicking the Select switch. The display will now show: Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 17: Data Averaging And Data Logging Using The Menu

    2-s measurements is displayed and updated. When averaging for 1m, 5m, or 1h is selected, the first of the two displays discussed above in Section 3.5 will alternate with a display of the average, such as Avg O3= 3.53 wt 15:07 19/07/17 Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 18: To Log Data

    Refer to the instantaneous reading for the full units of wt% O , wt% air, , etc.) The “4” in 193:4 refers to the number of 2-s data points that have been Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 19: To Stop Logging Data

    Cfg menu. As in setting a digital watch, the seconds should be set in advance of the real time since the clock starts to run again only when Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 20: To Change The Ozone, Temperature, And Pressure Measurement Units

    From the Main Menu, select and click on Zero to display: Providing Zero Air? Yes Cancel Select Yes. You will then see the status message: Zeroing… When the zeroing function is complete, you will see the status message: Zeroing… Found New Zero Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 21: To Change The Calibration Parameters

    However, the calibration parameters slope (S) and offset (Z, which in the Model 106-H must be in units of vol%) may be changed by the user. For example, it may be desirable to provide a positive offset by a known amount (e.g., 0.10 vol%) if...
  • Page 22: Collecting Data Over The Usb Or Serial Port In Real Time

    For the serial port, the baud rate setting in the data acquisition software must match the baud rate setting of the Model 106-H (2400, 4800, or 19200). Adjust the setting in the software’s setup menu and/or in the Model 106-H’s Cfg menu (see Section 3.13).
  • Page 23: Data Output

    For the USB port, the baud rate setting in the data acquisition software must match the setting that the Model 106-H had at startup. If you wish to change the baud rate of the Model 106-H, change it in both the instrument and the software, and then reboot the instrument to begin taking data.
  • Page 24: To Change The Baud Rate

    Connect the USB or serial port of the instrument to your computer using the appropriate cable (see Section 3.12). Enable a data acquisition program on the computer such as the 2B Technologies Display and Graphing Software, which can be downloaded at: http://twobtech.com/software.htm Appendix A gives a summary of working with this display software.
  • Page 25 Exit menu and return to measuring Default settings are avg=10 s, cal slope (S) = 1, cal offset (Z) = 0, pressure sensor zero offset = 0 torr, T in °C, P in mbar, O in vol%. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 26: Collecting Data From The Analog Output

    To set the On and Off ozone limits of a relay from the LCD display, choose REL1 or REL2 from the Admin / Cfg / I/O / Ext submenu. The menu will show, for example: On =04.90 wt% O2  Off=05.10 Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 27: Lamp Test

    If your lamp fails the lamp test during the first year of operation, contact us for a new lamp under the instrument warranty. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 28: Led Indicator Lights

    0.5). This status light can only be activated during the zeroing function when the cell is purged with zero gas. The normal state is OFF. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 29: Maintenance/Troubleshooting

    Alternatively, the user may install components at their own risk. In that case, please contact 2B Technologies for instructions. The 106-H has four status LEDs on the front plate to indicate any system issues that may require troubleshooting: Cell Dirty: When an auto-zero is being conducted, this light will activate if the absorption cell is too dirty (i.e., the ratio of the sample photodiode voltage to the...
  • Page 30 “cross over cable or additional connector that switches pins 1 and 3. Wrong baud rate selected. Make sure that the baud rate chosen in the menu matches the baud rate setting of your data acquisition program. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 31 2B Technologies offers reasonably priced customer service for instrument repairs. The calibration service includes cleaning of the entire flow path with methanol, testing of all components for proper function and calibration against an IOA-traceable standard. The best way to contact us for service is to log a customer service ticket at www.twobtech.com/techsupport.
  • Page 32: Calibration

    5.2.1 Instrument Preparation 1. Turn on the Model 106-H Ozone Monitor and allow it to stabilize for a minimum of one hour. 2. Allow the working standard to warm up according to the instrument user manual.
  • Page 33: Measurement Of Zero Gas

    2. Allow the Model 106-H to sample zero gas until the response is stable. 3. Perform the zero function in the menu (Section 3.10).
  • Page 34: Periodic Zero And Span Checks

    3. Average measurements from the zero check or span check should be within the instrument specifications. If the measurements are not within specifications, this is an indication of problem in the calibration setup or the ozone monitor being checked. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 35: Labeled Instrument Photos

    5-V Regulator/ Cell Heater Connector Calibration Sticker Location Clock Battery (underneath ribbon connector in photo) Sample Photodiode Connector Reference Temperature Select Photodiode Connector Switch Connector Figure 7.1. Standard Version of the Model 106-H. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 36 Select Switch Indicator LEDs Figure 7.2. Front Plate of the Model 106-H. Power Switch Serial Number Relay Connector 2 Outlet Inlet 12 V Power In Programming Serial Port/ Relay Jumper Connector Analog Out Connector 1 Figure 7.3. Back Panel of the Model 106-H.
  • Page 37: Replacement Parts

    REPLACEMENT PARTS The following list includes those parts of the Model 106-H Ozone Monitor that are user serviceable. Please see the 2B Technologies website for a full and updated list of parts and pricing: http://twobtech.com/parts-online.html Part Number Description OZLAMPAS106H Lamp assembly...
  • Page 38: Service Log

    SERVICE LOG Date/ Calibrated Cleaned Other Hours Lamp Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 39 Date/ Calibrated Cleaned Other Hours Lamp Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 40: Appendix A: Using The 2B Technologies Display And Graphing Software

    .txt file and can optionally be saved to a .CSV file to be read in Excel. Saved data can be restored for later viewing and analyzing on the chart. By requesting an account with 2B Technologies, you can upload your data and view it on a Google Earth overlay.
  • Page 41 1. Make sure the application is connected to a device or that you have opened a previously saved data file. 2. Click the Data Grid tab on the right side of the screen. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 42 Saving Data to a .CSV or an Excel File NOTE: Weather data are NOT saved to the .txt file. In order to save weather data, be sure to save a .CSV file after Stop is clicked. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 43 If you are unsure, open the file in a text editor or Excel to determine which device. Serial and USB Commands The menu commands are the same as given in Section 3.15 of this manual. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 44: Appendix B: Installation And Use Of The Usb Connection (For Older Versions Of The Model

    Model 106 and/or Windows) The following procedure describes how to install and use the USB connection for earlier versions of the Model 106-H (those having 1 relay rather than 2 relays) and/or for PC computers running earlier versions of Windows.
  • Page 45 7. Navigate to folder where you unzipped the cdc_NTXP. 8. Select “Continue Anyway” when this window appears. 9. After a few seconds, the driver will be finished installing. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 46 1. If using Windows (XP,Vista,7), go to the control panel and select “System.” 2. Click on the “Hardware” tab. 3. Click the “Device Manager” button. 4. Press the “+” sign next to “Ports”. Model 106-H Ozone Monitor Manual Rev. D-2...
  • Page 47 Device manager. • Use these baud rate settings: 2400, 8 bits; no parity; 1 stop bit. • Use 2B Technologies Display and Graphing Software (free download from http://twobtech.com/software.htm) or other software (such as HyperTerminal or Tera Term) to read measurement data from the Model 106.

This manual is also suitable for:

Oem-106-h

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