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DaimlerChrysler AG
UNIMOG Division
D-76742 Woerth
Body and Implement Mounting Directives
U3000/U4000/U5000
Edition 2006

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Summarization of Contents

General
General Notes on Implement Mounting
Provides essential documents and guidelines for implement manufacturers and body mounting.
Vehicle Type and Model Designations
Details UNIMOG models, their specifications, and the applicability of directives.
Technical Data and Model Differences
Presents engine, transmission, and axle specifications for U3000, U4000, and U5000 models.
Accident Prevention Guidelines
Defines manufacturer responsibilities and compliance with safety regulations for accident avoidance.
Legal References, Product Liability, and CE Mark
Product Liability Responsibilities
Details manufacturer responsibilities for product safety, design, and consequential damages.
CE Marking Requirements
Explains CE marking for complete machines and manufacturer declarations for incomplete machines.
Accident Prevention and Safety Directives
Brake Lines and Pneumatic Systems
Guidelines for routing and securing pneumatic, fuel, and brake lines, including bending radii.
Welding Operations Safety
Safety precautions and prohibitions for welding on the vehicle chassis and components.
Electrical System Safety
Safety instructions for engine starting, battery handling, and cable routing.
Mounted Implements and Bodies
General Notes on Mounting
Checking chassis suitability, potential modifications, and available mounting options.
Clearance for Chassis Components
Ensuring free movement and functional safety of all chassis parts after mounting.
Chassis Modifications Procedures
Procedures and approvals required for any chassis modifications.
Dimensions and Weight Specifications
Details vehicle dimensions, weight limits, axle loads, and tolerances.
Centre of Gravity (CoG) Determination
Methods for determining and calculating centre of gravity for vehicle/implement combinations.
Implement Drives
Mechanical Drive Systems
Notes on transmission ratio, available PTOs, and their installation and operation.
Power Take-Off (PTO) Details
Details N16/N19 PTOs, including rotation, speed, output, and safety.
Drive Shafts for Implements
General notes, installation, design, and maintenance of drive shafts for implements.
Hydraulic System
General Hydraulic System Notes
Describes the basic single-circuit hydraulic system and available option codes.
Typical Hydraulic System Applications
Lists suitable applications for the H10 hydraulic system and required accessories.
Hydraulic System Data (Code H10)
Provides technical data, pump specifications, and important notes on the H10 hydraulic system.
Electrical System
General Electrical System Notes
Provides data on alternators, batteries, starter motors, and available electrical system options.
Electrical Interfaces and Sockets
Details sockets in the cab, trailer sockets, and implement sockets (E45, E47, E87).
Programmable Special Module (PSM)
Explains the PSM's function, typical functions, and programming.
Engine Remote Control Features
Details engine start/stop and variable speed control via implement socket.
Pneumatic Auxiliary Equipment
Pneumatic System Overview
Subdivides compressed air consumers and outlines general system information.
Pneumatic Auxiliary Consumers
Considerations for installing additional pneumatic equipment and connection points.
Modifications to the Chassis Frame
Chassis Frame Data
Presents frame dimensions, material, crossmember details, and torsional rigidity.
Drilling Holes into the Chassis Frame
Rules and restrictions for drilling holes into the chassis frame, avoiding critical areas.
Frame Modification Procedures
Procedures for planned modifications, including frame extensions and welding.
Mounting Implements and Components
Instructions for mounting components to the chassis frame, including wheel chocks and spare wheels.
Cab Operations
Cab Tilting Procedures
Safety precautions and clearance requirements for tilting the cab and routing cables.
Cab Roof Attachments
Guidelines for mounting roof brackets and fitting aerials to the B-pillar.
Cab and Body Torsion Movement
Addresses how chassis torsion affects relative movement between cab and body.

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