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Related Manuals for JUNKKARI HJ-500C
Summary of Contents for JUNKKARI HJ-500C
- Page 1 JUNKKARI HJ-500C CHIPPER OPERATOR’S MANUAL OH000107 2016...
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Page 2: Table Of Contents
TABLE OF CONTENT 1 DEAR CUSTOMER 1.1 WARNING SIGN 2 TECHNICAL SPECIFICATIONS 3 SAFETY INSTRUCTIONS 3.1 GENERAL SAFETY INSTRUCTIONS 3.2 RUN-DOWN TIME 3.3 TRANSPORTATION AND TRANSFER 3.4 UNIVERSAL DRIVE SHAFT 3.5 HYDRAULICS 4 SAFETY DECALS AND COMPONENTS AND NAME PLATE 4.1 NAME PLATE 5 OPERATING ENVIRONMENT 5.1 PURPOSE OF USE... - Page 3 14 WIZARD C+ CONTROLLER 14.1 BASIC SETTINGS 14.2 FUNCTION SUMMARY 14.3 DISPLAY VALUE DURING CHIPPER 14.3.1 KNIFE DISK SPEED 14.3.2 FEEDER SPEED 14.3.3 NEXT MAINTENANCE 14.3.4 WORKING TIME HOUR COUNTER 14.4 NO-STRESS 14.4.1 NO-STRESS SPEED LIMIT SETTING 14.4.2 NO-STRESS DELAY SETTING 14.4.3 FEED REVERSE DELAY 14.5 FEED CONTROL 14.5.1 FEED DIRECTION SELECTION...
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Page 4: Dear Customer
Best regards, Junkkari 1.1 WARNING SIGN The sign is used throughout the manual whenever there is the risk of the danger to the user or other persons. -
Page 5: Technical Specifications
TECHNICAL SPECIFICATIONS 2 TECHNICAL SPECIFICATIONS Model HJ500 C Cutting disk diameter mm 1380 Cutting disk weight kg Cutting disk speed r/min 540-1000 Knife quantity 2 (knife is two-piece) Knife adjustment / mm 5 -20 Max. wood diameter mm Chipping Output m3 /h 20-100 Power requirement hv/kW 110-200/80-150... -
Page 6: Safety Instructions
HJ500 CHIPPER IS ONLY FOR CRANE FEED ALWAYS USE HEARING PROTECTORS WHILE OPERATING THE CHIPPER, BECAUSE THE NOISE LEVEL AT OPERATING AREA EXCEEDS 85 db. 3.2 RUN-dOWN TIME Junkkari chipper HJ500C has the following run-down times: Loaded seconds Unloaded seconds (10 min.) -
Page 7: Transportation And Transfer
SAFETy INSTRUCTIONS 3.3 TRANSPORTATION ANd TRANSFER - Always comply with the traffic legislation when driving on public roads. - Ensure and install for the transportation on public roads all required accessories such as lights, reflectors, and slow-moving vehicle triangle. - Consider the allowed axle weights, total weights, and transportation dimensions. - All equipment used for moving the chipper, such as chains, bars, etc., must be installed in a way that any accidental movements would not affect their function when the chipper is running or in transport position. -
Page 8: Hydraulics
SAFETy INSTRUCTIONS 3.5 HydRAULICS - After start the hydraulic system always has high pressure. High pressure hydraulic oil discharge penetrates through the skin and may cause serious injuries. Injuries are possible also when searching for leaks. - Be careful with all hydraulic equipment. Hydraulics has risk of crushing and shearing. - When connecting hydraulic hose, the tractor and machine hydraulic systems cannot be pressu- rized. -
Page 9: Safety Decals And Components And Name Plate
SAFETy dECALS ANd COMPONENTS ANd NAME PLATE 4 SAFETy dECALS ANd COMPONENTS ANd NAME PLATE DON’T OPEN THE COVER WHEN MACHINE IS RUNNING ! BE CAREFUL WITH MOVING PARTS ! STOP THE MACHINE WHEN REPAIRING OR MAKING SERVICE ! TAKE CARE OF THAT CHILDREN ARE NOT NEAR THE MACHINE ! BE CAREFUL WITH FEEDING ROLLERS FEEDER... - Page 10 SAFETy dECALS ANd COMPONENTS ANd NAME PLATE PROTECT YOUR EYES AND EARS WARNING, CHIPS DISCHARGING SAFETY DISTANCE 20m TYRE PRESSURE 340 kPa ATTENTION Tighten the bolts after 3 hours of driving. TORQUE: 200 Nm...
- Page 11 SAFETy dECALS ANd COMPONENTS ANd NAME PLATE READ INSTRUCTIONS WARNING, ROTATING UNIVERSAL JOINT AXLE UNIVERSAL JOINT AXLE ROTATING SPEED EQUIP THE UNIVERSAL JOINT AXLE WITH A FREE CLUTCH AND A OVERPROTECTOR CLUTCH SLOW-MOVING VEHICLE LIGHTS...
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Page 12: Check Hydraulic Oil
SAFETy dECALS ANd COMPONENTS ANd NAME PLATE CHECK HYDRAULIC OIL BE AWARE OF V-BELTS LUBRICATION 4.1 NAME PLATE 1. Machine name 2. Machine type 3. Serial number 4. Machine weight without auxiliary equipment 5. CE mark installer... -
Page 13: Operating Environment
5 OPERATING ENVIRONMENT 5.1 PURPOSE OF USE Junkkari HJ500 C chipper is designed to chip logs that based on diameter and other dimensions fit into the feed chute. Logs should be clean. Dust, sand, and soil wears the knives quickly. Metal obje- cts, such as nails, causes dents in knives. -
Page 14: Operating Principle
OPERATING PRINCIPLE 6 OPERATING PRINCIPLE Hj500 chipper is fed by crane. It is designed to operate so, that when the wood is being chipped, the knives in the cutter wheel will simultaneously pull the wood in. The feeding speed is depended on the knife setting the following way : A short knife setting results small chip size and low intake speed - a wide knife setting results large chip size and high intake speed. -
Page 15: Machine Transportation, Handling And Storage
MACHINE TRANSPORTATION, HANdLING ANd STORAGE 7 MACHINE TRANSPORTATION, HANdLING ANd STORAGE (IMPORTER, DISTRIBUTOR, DEALER) 7.1 TRANSPORTATION - The delivery terms of the product are ex works, unless specified otherwise. - The buyer (importer) and the factory agree upon a date of the delivery when the product is ready for shipment. -
Page 16: Introduction Of Use
INTROdUCTION OF USE 8 INTROdUCTION OF USE 8.1 PREPARATIONS PRIOR TO OPERATION Unless otherwise specified, the customer is responsible for other preparations necessary to bring the machine into an operative condition. When initializing operation of the machine, the customer should ensure that all protective shields are in place and that there are no odd objects in the feed opening and the cutter whee rotates freely. - Page 17 INTROdUCTION OF USE LIGHTING EQUIPMENT The lighting equipment is connected to the tractor trailer plug. The plug should be a 7-pin socket connector compliant with the SFS 2472 DIN ISO 3732 standard. The lighting equipment operates on a direct current with a nominal voltage of 12V. Wiring diagram: LHS TURN SIGNAL LIGHT UNIT UNOCCUPIED...
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Page 18: Universal Drive Shaft
INTROdUCTION OF USE 8.4 UNIVERSAL dRIVE SHAFT TYPE OF DRIVE SHAFT The power transmission at the nominal speed of 540 rpm should be 110 kW and torque should be 2600Nm. The secondary drive shaft must be fitted with an overrunning clutch and an overload clut- ch. -
Page 19: Feeding Conveyor (Option)
INTROdUCTION OF USE 8.5 FEEdING CONVEyOR (OPTION) Conveyor is turned to working/transport position with tractor hydraulics. Other functions are handled with Wizard C+ controller from the cabin. See part 15, WIZARD+ controller. -
Page 20: Crane (Option)
INTROdUCTION OF USE 8.6 CRANE (OPTION) The crane is intalled at the chipper’s drawbar with bolts. It is operated with tractor hydraulics. Instructions for the crane: look at the Cranes own operator’s manual. -
Page 21: Adjustments
AdJUSTMENTS 9 AdJUSTMENTS PLEASE READ THESE INSTRUCTIONS VERY CAREFULLY AS THE MOST IMPOR- TANT POINT IN THE OPERATION OF THE CHIPPER IS THE CONDITION OF THE KNIVES AND THEIR CORRECT ADJUSTMENT! 9.1 KNIFE SETTING The knife setting (measurement A) may be adjusted within the range of 5 to 20 mm. The smaller the setting, the smaller the chips the chipper produces. -
Page 22: Feed Rate Adjustment
AdJUSTMENTS 9.2 FEEd RATE AdJUSTMENT Chipper feed roll speed must be synchronized to the knife cutting speed. If the feed roll speed is too high compared to the knife cutting speed, the rolls spin. If the feed roll speed is too low compared to the knife cutting speed, the feed is jerky. The adjusment is made strating with low rotation speed where kives try to pull logs through between the rolls. -
Page 23: Opetation
OPETATION 10 OPETATION Hj500 Chipper is intended to be fed with a loader. If required, the material to be chipped must be prepared by removing all strong branches, roots, or splits so that the log fits into the chipper spout. The logs should be arranged so that the transfer distance is minimized wich allows for maximum throughput and the continouos material flow also produces the best quality chips. -
Page 24: Maintenance
MAINTENANCE 11 MAINTENANCE READ THE SAFETY INSTRUCTIONS MAINTENANCE AND REPAIRS 1. Before cleaning, lubrication, installation, or adjustment works always ensure that the PTO is turned off and the motor is stopped. 2. Supprot the machina properly before starting the maintenance work. 3. -
Page 25: Hydraulics Maintenance
MAINTENANCE 11.3 HydRAULICS MAINTENANCE 1. Check the tank oil level before operating the chipper. Oil volume is approximately 52 L and level can be inspected through the sight glass. The level is correct when the surface can be seen through the glass. 2. -
Page 26: Truobleshooting Chart
TRUOBLESHOOTING CHART 12 TRUOBLESHOOTING CHART Chipper normal wear occurs safely and does not cause dangerous situations. In practice only wear items are knives. If the bearings show axial clearance, the adjustment should be performed by an expert. NOTE THAT THE MACHINE IS INTENDED FOR A PROFESSIONAL OPERATOR. -
Page 27: Hydraulic Schematic
HydRAULIC SCHEMATIC 13 HydRAULIC SCHEMATIC... -
Page 28: Wizard C+ Controller
WIZARd C+ CONTROLLER 14 WIZARd C+ CONTROLLER Junkkari chipper Wizard C+ controller is equipped with illuminated 4 number digital display, with the following functions: -Blow chute transportation / working positions -Blow chute rotation right / left -Visor adjustment up / down... -
Page 29: Basic Settings
Values programmed by Junkkari (second basic setting) - programmed by the machine manufacturer -Junkkari modifies the values to suit specific machine User programmed values (third basic setting) Programming state 1: Press and hold CAL for five (5) seconds during the selected function, set the value with button. -
Page 30: Function Summary
WIZARd C+ CONTROLLER 14.2 FUNCTION SUMMARy... -
Page 31: Display Value During Chipper
WIZARd C+ CONTROLLER 14.3 dISPLAy VALUE dURING CHIPPER 14.3.1 KNIFE dISK SPEEd When the power is turned on, the controller displays default is knife disk speed rpm. Channel can be changed using arrow button. If arrow button is used to change the channel the controller will return after 10 seconds to the channel that displays the rotation speed. -
Page 32: Stress
WIZARd C+ CONTROLLER 14.4 NO-STRESS 14.4.1 NO-STRESS SPEEd LIMIT SETTING METHOD A 1. Adjust the tractor PTO speed to a level where the feeder should stop. 2. Press and hold ”SET” button until the display shows ”done”. 3. Increase the PTO speed to normal working level. -
Page 33: Stress Delay Setting
WIZARd C+ CONTROLLER 14.4.2 NO-STRESS dELAy SETTING When the power is on. 1. At channel 2 hold ”CAL” button pressed for 5 seconds. 2. Hold ”CAL” button pressed while using arrow button to change the value. This % value can be chosen between 1...25. The larger the value, the longer the delay in feed restart. -
Page 34: Feed Control
WIZARd C+ CONTROLLER 14.5 FEEd CONTROL 14.5.1 FEEd dIRECTION SELECTION The controller has two modes for the feed operation, AUTO and MAN. The mode is selected 1. With push button on the left, hold button pressed for 5 seconds and the pointed switched between the AUTO/MAN modes. -
Page 35: Maximum Knife Disk Rotating Speed
WIZARd C+ CONTROLLER 14.5.3 MAXIMUM KNIFE dISK ROTATING SPEEd When chipping dry hard food it is recommended to limit the disk maximum speed to for example 750rpm. Then the feeder is stopped when the 750rpm is exceeded and the burning of the knives is prevented. Setting the maximum knife disk speed: 1. -
Page 36: Removing Machine From Service
REMOVING MACHINE FROM SERVICE 15 REMOVING MACHINE FROM SERVICE READ THE SAFETY INSTRUCTIONS Removing the machine from service as a whole is the responsibility of the end user, or the person or company that owns the machine at the time of removal. The removal of the machine from service and the handling of the resulting waste are controlled in all countries by national laws, instructions, and regulations that must be followed. -
Page 37: Warranty Policy
WARRANTy POLICy 16 WARRANTy POLICy 1. Warranty period is 12 months is agricultural use in work for which the equipment is intended. 2. Warranty period starts on the date when the authorized retailer releases the equipment. 3. Warranty covers material and manufacturing flaws. Damaged parts are repaired or changed to operational parts at the factory or authorized repair shop. -
Page 38: Scope Of Liability
SCOPE OF LIABILITy 17 SCOPE OF LIABILITy The manufacturer shall not be responsible, if the machine is not used in compliance with the applicable law, safety regulations or instructions under this manual. Because it is possible that the user faces situations when using the machine that are not instructed or regulated, the action of the operator should comply with the general machine safety directions and directives. -
Page 39: Ec Declaration Of Conformity
2006/42/EY JUNKKARI OY Kauhava 19.4.2016 Harri Hytönen Toimitusjohtaja Tarmo Kukkola are authorized to collect the machines technical structuraldata. Tarmo Kukkola R&D Manager Junkkari Oy, Pohjanmaanväylä 1720, 62375 Ylihärmä, Finland Tel +358 (0)10 480 2534 tarmo.kukkola@msk.fi www.junkkari.fi ORIGINAL... - Page 40 EC dECLARATION OF CONFORMITy...
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