RBC DODGE MTA2 Series Instruction Manual

Motorized torque-arm ii speed reducers

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Motorized Torque-Arm II Speed Reducers
These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of
printing. Please see dodgeindustrial.com for updated instruction manuals.
WARNING: To ensure the drive is not unexpectedly started, turn off and
lock-out or tag-out power source before proceeding. Failure to observe
these precautions could result in bodily injury.
NOTE: This reducer is compatible with Dodge
installed in the adapter plug. The plug and sensor can be moved to
different locations as required by mounting position.
WARNING: Because of the possible danger to person(s) or property
from accidents which may result from the improper use of products,
it is important that correct procedures be followed. Products must be
used in accordance with the engineering information specified in the
catalog. Proper installation, maintenance and operation procedures
must be observed. The instructions in the instruction manuals must
be followed. Inspections should be made as necessary to assure
safe operation under prevailing conditions. Proper guards and other
suitable safety devices or procedures as may be desirable or as may
be specified in safety codes should be provided, and are neither
provided by Dodge nor are the responsibility of Dodge. This unit and
its associated equipment must be installed, adjusted and maintained
by qualified personnel who are familiar with the construction and
operation of all equipment in the system and the potential hazards
involved. When risk to persons or property may be involved, a holding
device must be an integral part of the driven equipment beyond the
speed reducer output shaft.
MTA2-MTA12 C-Faced Coupled
Instruction Manual
sensors, that can be
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WARNING: All products over 55 lbs (25 kg) are noted on the shipping
package. Proper lifting practices are required for these products.
INSTALLATION OF OPEN MOTOR ADAPTER
AND WRAP COUPLING
(NEMA 180TC-405TC)
1.
Use lifting bracket(s) to lift reducer onto worktable and secure
reducer to prevent movement.
2.
Inspect the motor adapter and reducer to ensure there are no
burrs or debris present on the contact surfaces of each part.
3.
Install the gasket between the reducer and motor adapter. To
help prevent pinching the gasket, place and align the gasket
onto the motor adapter face. A small amount of grease or
other suitable product can be placed on the gasket in two or
four locations to temporarily hold the gasket in place.
4.
Lift the motor adapter using lift-assist equipment and position
the motor adapter onto the reducer and secure using the
supplied hardware.
NOTE: The NEMA 180TC–280TC motor adapters attach
to the reducer using four bolts and four lock washers, and
the NEMA 320TC–405TC motor adapters attach to the
reducer using eight bolts and eight lock washers.
5.
Torque motor adapter to reducer bolts per Table 1a.
Table 1a – Motor Adapter to Reducer Tightening Torque – NEMA
Motor Adapter
Fastener Size
All NEMA Sizes
Table 1b – Motor Adapter to Reducer Tightening Torque – IEC
Motor Adapter
Fastener Size
90—225S
250—280S
6.
Inspect coupling components and remove any protective
coatings/lubricants from bored, mating surfaces, and
fasteners.
7.
Install the reducer hub with the key so that the main body of
the hub is flush with the end of the reducer shaft and tighten
the two set screws per Table 2.
1
Bolt Tightening Torque
1/2—13
75 lb-ft (102 Nm)
Bolt Tightening Torque
1/2—13
75 lb-ft (102 Nm)
5/8—11
115 lb-ft (156 Nm)

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Summary of Contents for RBC DODGE MTA2 Series

  • Page 1 Motorized Torque-Arm II Speed Reducers MTA2-MTA12 C-Faced Coupled Instruction Manual These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of printing. Please see dodgeindustrial.com for updated instruction manuals. WARNING: To ensure the drive is not unexpectedly started, turn off and WARNING: All products over 55 lbs (25 kg) are noted on the shipping lock-out or tag-out power source before proceeding.
  • Page 2: Motor Adapter

    MOTOR ADAPTER COVER FASTENER & NUT (4x) Table 2 – Reducer Wrap Coupling Set Screw Tightening Torque MOTOR ADAPTER COVER MOTOR ADAPTER Reducer Case Size Set Screw Size Bolt Tightening Torque 2115H—3203H 1/4-20NC 87 lb-in (9.8 Nm) COUPLING COVER FASTENER (2x) 4207H—6307H 5/16-18NC 165 lb-in (19 Nm)
  • Page 3 Table 5b – Three-Piece Coupling Set Screw Tightening Torque – IEC (Nm) Reducer Case Size Motor Adapter 2115H–3203H 5215H–8407H 100, 112, 132, 160 200, 225, 225S 250, 250S, 280, 280S Inspect the motor adapter and reducer to ensure there are no burrs or debris present on the contact surfaces of each part.
  • Page 4: Installation

    13. Install and tighten the motor bolts. Torque motor bolts per Install the Torque-Arm fulcrum on a flat and rigid support so Table 4a/4b. that the torque arm will be approximately at right angles to the centerline through the driven shaft and the torque arm anchor 14.
  • Page 5 MTA MOUNTING FEET 1 1/4 STEEL SPLIT LOCK WASHER 1 1/4-7 x 3.25" GR5 HHCS BEAM Figure 6 - Beam to Reducer Assembly Hardware TDR: MAT'L PART NO: DIMENSION TOLERANCE, ETC. SHEET NUMBER: UNLESS OTHERWISE SPECIFIED: TDR: MAT'L PART NO: DIMENSION TOLERANCE, ETC.
  • Page 6 LUBRICATION NOTE: Because the reducer is shipped without oil, it is necessary to add the proper amount of oil before operating the reducer. Use a high-grade petroleum base rust and oxidation inhibited (R&O) gear oil–see tables. Follow instructions on reducer warning tags, and in the installation manual. Under average industrial operating conditions, the lubricant should be changed every 2,500 hours of operation or every six months, whichever occurs first.
  • Page 7: Preventive Maintenance

    Table 8 - Oil Recommendations ISO Grades For Ambient Temperatures of 50 °F to 125 °F (10 °C to 52 °C) Torque-Arm II Reducer Size Output RPM MTA2115H MTA3203H MTA4207H MTA5215H MTA6307H MTA7315H MTA8407H 151 – 200 126 – 150 101 –...
  • Page 8 • Change oil In damp environments, the reducer should be packed inside • Check mounting hardware is tight a moisture-proof container or an envelope of polyethylene • Check for oil leaks containing a desiccant material. If the reducer is to be stored •...
  • Page 9: Replacement Of Parts

    REPLACEMENT OF PARTS Disassembly Drain all oil from the reducer. NOTE: Using tools normally found in a maintenance department, a Motorized Torque-Arm II speed reducer can Position the reducer on its side and remove the motor be disassembled and reassembled by careful attention to assembly, front cover, and all housing bolts.
  • Page 10 Lifting vertically upward on the bevel gear countershaft Table 10 - Bearing Adjustment Tolerance & Backlash Setting assembly, measure the movement of the countershaft Bearing Endplay Values assembly until the bevel gear locates tightly against the bevel Reducer Inch (mm) pinion.
  • Page 11 Parts for MTA2115H through MTA8407H Taper Bushed C-Face Reducers 4,5,6,7 24,25 204,205 34,36 34,36 31, 32 11,12 31, 32 56, 57 77, 78 59,60 83, 84 80, 81 OPTIONAL BACKSTOP ASSEMBLY 106,108 TORQUE ARM 109,110 ASSEMBLY ADJUSTABLE ADAPTER KIT 404,405 111,112 409,410 SCREW CONVEYOR...
  • Page 12 1061 Holland Road Bevel Cartridge Simpsonville, SC 29681 Pinion, Bevel ④ +1 864 297 4800 Gear, Bevel ④ Bevel Pinion Shim (As Required) © DODGE INDUSTRIAL, INC. All Rights Reserved. Printed in USA. AN RBC BEARINGS COMPANY MN1695 REV-E 06/24...

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