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Electron E-GUN C1 User Manual

Manual powder coating gun
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E-GUN
C1 Manual Powder Coating Gun
User Guide

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Summary of Contents for Electron E-GUN C1

  • Page 1 E-GUN C1 Manual Powder Coating Gun User Guide...
  • Page 2 © 2016 Sistem Teknik Makina A.Ş. All rights reserved. 10010 St. No: 10 35470 İTOB Menderes Izmir TURKEY No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Sistem Teknik Makina San.

  • Page 3: Table Of Contents

    1-2 Conformity of Use ............. 1-3 Special Types of Hazard ........... 1-4 Safety Requirements for Electrostatic Powder Coating ....2- E-GUN C1 General Information ........7 2-1 Field of Application ............2-2 Technical Data ..............2-3 Design and Functions ............

  • Page 4: Safety Regulations

    Possible consequences: Minor injuries or damage to equipment. 2. Conformity of use 1. E-GUN C1 Manual Coating Gun is built to the latest specification and conforms to the recognized technical safety regulations. It is designed for the normal application of powder coating.

  • Page 5: Special Types Of Hazard

    3. Special Types of Hazard 1. Power: All the high voltage equipment should be unplugged before opened. This is a huge life risk thus it has to be taken under great care. 2. Powder: Powder/air mixtures could be ignited by sparks. Sufficient ventilation is a must while using powder spraying equipment.

  • Page 6: 2- E-Gun C1 General Information

    E-GUN C1 Manual Powder Coating Gun includes a 5 mt powder transfer cable. 2-1. Field of Application E-GUN C1 Manual Powder Coating Gun is designed to use with the organic coating powder. Any other usage of the gun is non-conform. Electron is not responsible for the non-conform usage.

  • Page 7: Conformity Between Products

    Enamel Powder use • Not calibrating the powder, supplementary and nozzle airs. • Humid Powder use Conformity between Products Electron E-GUN C1 manual electrostatic spray gun can be used with the products below: • E-COAT Master E-COAT Master P •...

  • Page 8: Design And Functions

    Weight E-GUN C1 Manual Powder Coating Gun Weight 510 g Usable Powders E-GUN C1 Manual Powder Coating Gun Plastic Coating Powder Conform Metallic Coating Powder Conform Enamel Coating Powder Non-Conform 2-3. Design and Functions 1. Nozzle Group 7. Need Air Input Connection 2.

  • Page 9: Optional Attachments

    UI # Function High Voltage Indicator (relevant to brightness) Selected Item Increment Button (If nothing is selected, Powder Increment Button) Selected Item Decrement Button (If nothing is selected, Powder Decrement Button) Segment Selection/Cleaning Mode Selection 2-4. Optional Attachments • FastPurge™ Fast Cleaning Module •...
  • Page 10 FastPurge™ Fast Cleaning Module FastPurge™ fast cleaning module is only usable with the E-COAT Master control unit and the usable guns with this systems are E-GUN C1 and C3 powder coating guns. This module is used where the system does not need a thorough cleaning and colour change.
  • Page 11 This attachment is preferred on coating applications where the surface coating is very important. Examples like coating Rims, Radiators, Lighting Reflectors where its hard to beat the Faraday Cage Effect with normal application. The operators can use the E-GUN up until 80mms from the part while coating without doing any damage to the surface and since the attachment is only 40 grams, it doesn’t have a negative affect on the usage.

  • Page 12: High Voltage Generation

    2-5. Optional Attachments 2-5-1 High Voltage Generation Electrostatic Powder Coating Conrol Unit sends at most 17 Vp-p valued 17 kHz electrical signal to the E-GUNs. This signal which travels through the gun cable to the gun reaches an item called “Cascade” which multiplies the voltage.

  • Page 13: 3- Start Up

    �������� Type Nozzle Structure Deflector type nozzle creates a cloud like pattern as the powder paint comes out from the gun. The nozzle loads the powder with high voltage. High voltage electrode travels through a cylindirical white material to the tip of the nozzle. This isolator and the electrodu should stay clean at all times so the nozzle air has to be set accordingly.
  • Page 14 System Connections for E-Coat Master P The procedure of the connections between the gun and the control unit is explained below: • Connect the nozzle air hose and the powder paint hose to the gun. • Put the connected cable and the gun downwards. Get the “touch and close fastener”...

  • Page 15: Operation

    Double Trigger, Changing between Recipes The E-GUN C1 is rather a special type of gun where the user can change the recipes from the gun trigger. This is done by using double trigger. The user can press the trigger twice in a row to change between the user defined recipe.
  • Page 16 3-2-2 Use of Buttons Behind Gun E-GUN C1 type manual powder coating gun interface buttons have different types of usage.These are two applications which are explained below: • Changing the electrical and pnematic preferences, • Using the FastPurge™ mode and cleaning the gun and air channels.

  • Page 17: Cleaning And Maintenance

    Check the nozzle group for scratches. Change the nozzle group using the spare parts list if needed. 4-2 Maintenance E-GUN C1 type manual powder coating gun is designed to be maintained with minimum effort. • Clean the powder gun body with a clean towel.

  • Page 18: 5- Troubleshooting

    Not: Operations like Changing the Cascade, Trigger mechanism or Gun Cable can only be done by an ELECTRON® approved personnel. 5- Troubleshooting Troubleshoot Code Explanation Suggestions 1. Gun cable is not connected. There isn’t any high 2. The gun cable is connected but not 1.

  • Page 19: 6- Spare Parts List

    6- Spare Parts List PART NAME PART # ORDER CODE CONSUMABLE E-GUN C1 MANUAL B07EGC100 POWDER COATNG GUN...
  • Page 21 ORDER CODE PART NAME STOCK PARTS PART B07BC0002 E-GUN C1 BACK COVER GROUP (COMPLETE) ENEM01035 E-GUN C1/C2 BACK COVER OUTER PLASTIC (CONDUCTIVE) B07LG5005 E-GUN MANUAL GUN REAR KEYPAD MEMBRANE 1.2.1** 1.2.2** ETKT03028 E-GUN REAR KEYPAD LEXAN (%100 FIREPROOF MATERIAL) BECV01001...
  • Page 22 PART # ORDER CODE PART NAME WEARING B07EXT005 GUN CABLE EXTENSION KIT (5 m) B07EXT006 GUN CABLE EXTENSION KIT (10 m) PART # ORDER CODE PART NAME WEARING GUN CABLE EXTENSION KIT (Order in meters ) PNHO03003 PART # ORDER CODE PART NAME WEARING B07ECK506...
  • Page 23 PART NAME STOCK PARTS PART E-GUN C1/C2 FAST CORONA RING B07FCR002 BECV01003 M3X15 YSB BOLT TRTM07002 E-GUN C1/C2 CONNECTION TIP OF FAST CORONA RING TRTM08014 E-GUN C1/C2 CARBON SPINDLE OF FAST CORONA RING TRTM04015 E-GUN CHARGE COLLECTOR OF FAST CORONA RING...
  • Page 24 PART # ORDER CODE PART NAME WEARING PART E-GUN 50mm EXTENSION HEAD GROUP (COMPLETE) B07EXT008 E-GUN Ø35 CARBON RING TRTM08012 E-GUN ELECTRODE BODY -RESISTANT B07524004 E-GUN 50mm EXTENSION ELECTRODE (COMPLETE) B07525013 B07525014 E-GUN 50mm RESISTANCE SHAFT OF EXTENSION ELECTRODE (COMPLETE) O-RING 18x1,5 NBR70 IZOR01007 E-GUN FLAT HEAD GROUP CONICAL ISOLATOR...
  • Page 25 PART # ORDER CODE PART NAME WEARING PART E-GUN 150mm EXTENSION HEAD GROUP (COMPLETE) B07EXT001 E-GUN Ø35 CARBON RING TRTM08012 E-GUN ELECTRODE BODY -RESISTANT B07524004 E-GUN 150mm EXTENSION ELECTRODE (COMPLETE) B07525003 B07525001 E-GUN 150mm RESISTANCE SHAFT OF EXTENSION ELECTRODE (COMPLETE) O-RING 18x1,5 NBR70 IZOR01007 E-GUN FLAT HEAD GROUP CONICAL ISOLATOR...
  • Page 26 PART # ORDER CODE PART NAME WEARING PART E-GUN 250mm EXTENSION HEAD GROUP (COMPLETE) B07EXT002 E-GUN Ø35 CARBON RING TRTM08012 E-GUN ELECTRODE BODY - RESISTANT B07524004 E-GUN 250mm EXTENSION ELEKTRODE (COMPLETE) B07525006 B07525005 E-GUN 250mm RESISTANCE SHAFT OF EXTENSION ELECTRODE (COMPLETE) O-RING 18x1,5 NBR70 IZOR01007 E-GUN FLAT HEAD GROUP CONICAL ISOLATOR...
  • Page 27 PART # ORDER CODE PART NAME WEARING PART E-GUN 400mm EXTENSION HEAD GROUP (COMPLETE) B07EXT007 E-GUN Ø35 CARBON RING TRTM08012 E-GUN ELECTRODE BODY - RESISTANT B07524004 E-GUN 400mm EXTENSION ELEKTRODE (COMPLETE) B07525011 B07525012 E-GUN 400mm RESISTANCE SHAFT OF EXTENSION ELECTRODE (COMPLETE) O-RING 18x1,5 NBR70 IZOR01007 E-GUN FLAT HEAD GROUP CONICAL ISOLATOR...
  • Page 28 PART # ORDER CODE PART NAME WEARING PART E-GUN 45° ANGLED HEAD GROUP (COMPLETE) B07EXT003 E-GUN Ø35 CARBON RING TRTM08012 E-GUN ELECTRODE BODY - RESISTANT B07524004 C07525007 E-GUN RESISTANCE SHAFT OF 45° ANGLED HEAD GROUP TRTM01022 E-GUN FLAT type HEAD GROUP CONICAL ISOLATOR B07525008 E-GUN ANGLED ELECTRODE OF 45°...
  • Page 29 PART # ORDER CODE PART NAME WEARING PART E-GUN 90° ANGLED HEAD GROUP (COMPLETE) B07EXT004 E-GUN Ø35 CARBON RING TRTM08012 E-GUN ELECTRODE BODY - RESISTANT B07524004 E-GUN FLAT type HEAD GROUP CONICAL ISOLATOR TRTM01022 B07525010 E-GUN RESISTANCE SHAFT OF 90° ANGLED HEAD GROUP E-GUN ANGLED ELECTRODE OF 90°...
  • Page 30 RECOMMENDED ORDER WEARING PART # PART NAME STOCK PARTS CODE PART E-GUN FLAT TYPE ELECTRODE GROUP(COMPLETE) B07524000 E-GUN ELECTRODE GROUP w/ DEFLECTOR B07523000 E-GUN FLAT HEAD GROUP B07524001 E-GUN HEAD GROUP w/ DEFLECTOR B07523001...
  • Page 31 RECOMMENDED ORDER WEARING PART # PART NAME STOCK PARTS CODE PART TRTM0801212 E-GUN Ø35 CARBON RING O-RING Ø30X1,5 NBR70 IZOR01026 B07524004 E-GUN ELECTRODE BODY TRTM01022 E-GUN FLAT type NOZZLES CONICAL ISOLATOR TRTM01023 E-GUN FLAT NOZZLE B07524502 E-GUN HEADGROUP SHAFT SET W/ DEFLECTOR E-GUN DEFLECTOR NOZZLE TRTM01021 TRTM03013...

  • Page 32: Service And Maintenance Table

    -Weekly -Yearly -Service 7-Service and Maintenance Table MAINT.TYPE MAINT. OR PROCEDURE CONTROL -Weekly SERVICE DATE CHANGED SUPERVISOR -Yearly PERSONNEL PARTS NOTES -Servicea Service and Maintenance Table...

  • Page 33: Product Life And Warranty

    8- Product Life and Warranty 1. Product Life • The economic life of the gun is approximately 10 years. • This product life is highly dependent on the periodic maintenances and spare part changes in a timely manner. Improper maintenance will lead to lower product life.
  • Page 34 MERKEZ OFİS / Head Office FABRİKA / Factory info@electron.com.tr izmir@electron.com.tr +90 (212) 222 2 345 +90 (232) 799 0 232 +90 (212) 210 6 761 +90 (232) 799 0 242 PERPA Tic. Mer. B.Blok Kat:2 No: 65 İTOB Org. San. Bölgesi 10010 Sk. No: 10 34385 Okmeydanı...

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