Electron E-COAT Master User Manual
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Electron E-COAT Master User Manual

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Summary of Contents for Electron E-COAT Master

  • Page 1 E-COAT Master User’s Manual Powder Coating Equipment Kits User’s Manual...
  • Page 2 © 2017 Sistem Teknik Makina A.Ş. All rights reserved. 10010 St. No: 10 35470 İTOB Menderes Izmir TURKEY No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Sistem Teknik Makina San.

  • Page 3: Table Of Contents

    2-1 Electrical Data ............................2-2 Pneumatic Data ............................2-3 Powder Paint Output References ........................2-4 E-COAT Master with E-FEED V2 Output ......................... 2-5 E-COAT Master Air Flow Rates ........................... 2-6 General View ............................. 2-7 Front Panel and Input Buttons ........................

  • Page 4: Safety Regulations

    • Any other use is considered as non-conform. The manufacturer is not responsible for damage resulting from improper use of this equipment; the end-user alone is responsible. If the E-COAT Master is to be used for other purposes or other substances outside of our guidelines then Sistem Teknik Makina A.Ş.

  • Page 5: Technical Safety Regulations For Stationary Electrostatic Powder Spraying Equipment

    1.3.1. The powder spraying equipment of Sistem Teknik Makina (Electron) is designed for safe use and to the latest technological specs. Electrostatic powder equipment could create dangerous situations unless it’s used properly. In addition to that, there might be a danger to life and limb of the user or third party, a danger of damage to the equipment and other machinery that belongs to the user and hazards to the proper operation of equipment.

  • Page 6: Special Type Of Hazards

    The grounding must be checked every week. Remember that the grounding resistance must be 1 MOhm at a maximum. • The E-COAT Master equipment should only be switched once the booth is working in proper conditions. If the booth malfunctions, E-COAT should be turned off.

  • Page 7: Product Specific Safety

    The plant must be checked for any type of foreign objects inside the booth or in ducting, input and exhaust air before start up. All equipment must be grounded according to the local regulations before start up as well. 1.5. Scope of Delivery 1. E-COAT Master Automatic Bare Kit • E-GUN C3 •...

  • Page 8: Conformity Between Products

    E-COAT Multicolor Unit w/ Vibratory Box Holder and Suction Tube • Hose connection accessories 1.6. Conformity Between Products Electron E-COAT Master can be used with: Electron E-GUN C1 can be used with: Electron E-GUN C3 can be used with: • • •...

  • Page 9: Pneumatic Data

    Double Carbon De charge Connection Antistatic Hose Powder Hose Length Powder Hose Diameter 11 mm Powder Air Nozzle Diameter 1,5 mm 2.4. E-COAT Master with E-FEED V2 Output E-COAT Master Control Unit Total Air (lt/min) % Paint Powder Output (gr/min) 2.5. E-COAT Master Air Flow Rates...

  • Page 10: Front Panel And Input Buttons

    2.7. Front Panel and Input Buttons Button Definition Fluidization and Vibration Motor(Only Multicolor) Active/Passive Button Menu Button Automatic Program 1 Automatic Program 2 Automatic Program 3 B6-B10 Segment Buttons Main Switch Main Power Switch Rotary Adjustment Knob...

  • Page 11: Back Panel And Connections

    2.8. Back Panel and Connections Back Panel Connections CONNECTION FUNCTION 1.0 POWER IN MAIN POWER CONNECTION (100-240VAC, 50-60Hz) 1.2 Fuse 1.6A Glass Fuse Holder 1.6A 1.3 TCP/IP (Optional) TCP/IP automation serial connection RJ45 (Optimal for automatic device configurations) 1.4 GUN Gun Cable Connection 1.5 AUX Fluidization Unit/Multicolor Unit Connection...

  • Page 12: General Instructions

    2.9. General Instructions Usage Types a. Automated Recipe Working Mode This type of usage allows the customer to work with custom made recipes as well the three predefined recipes stated below: 1. Coating on Straight Faced Materials 2. Coating on Coated Materials 3.
  • Page 13 (Hopper or Multicolor). The air comes out from the Purge Unit if the trigger is pressed and stop if the trigger is released. The E-COAT Master device exits from the Fast Purge mode if the trigger is not pressed for 3 seconds or the “P” button on the back side of the E-GUN C1 is pressed once during Fast Purge mode.
  • Page 14 Info: E-COAT Master control unit is installed with standby mode. If the buttons are not used on the control unit or on the E-GUN, the control unit changes the brightness level to 0. Any input while in standby mode switches the control unit to the normal mode and the brightness...

  • Page 15: Start Up

    Start Up 3.1. Installation a. “Bare” and “H” type Device Kits Electro-Pneumatical Connections...
  • Page 16 b. “M” type Device Kits Electro-Pneumatical Connections...
  • Page 17 c. “A” type Device Kits Electro-Pneumatical Connections...
  • Page 18 “Main Switch” to start the control unit. The below procedure should be done at the first Start up. E-COAT Master should be calibrated according to the products that are going to be powder coated before the start up. Once you are in the “Main Page”...

  • Page 19: Operation

    3.3. Operation a. Creating and Saving a User Recipe: Recipe Segment After adjusting the values from the control unit, the user can save the recipe for future usage. To save the current recipe, press and hold the segment button next to the recipe segment button for three seconds. You will see the recipe number flashing every 500ms.
  • Page 20 Notched Surface Application High Voltage Preferences: There are two different methods in E-COAT Master to change the High Voltage and Gun Output Current. These are as follows: 1. Using the front panel interface of E-COAT Master 2. Using the E-GUN C1 Manual type back side interface.
  • Page 21 Correctional Factor Adjustment: On the E-COAT Master configuration screen, C2-1 and C2-2 includes two different powder ratio correction factors. One of the correction factors is to adjust the minimum powder level and the other one is to synchronize the system if there is more than one control unit available for use.
  • Page 22 PCF-1 Correctional Factor Reference Table Maximum Powder Output Correction Factor PCF1 Before Correction After Correction PCF1 = 5 lt/min 22 gr. PCF1 = 2 lt/min 13 gr. PCF1 = 5 lt/min 14 gr. PCF1 = 5 lt/min 14 gr. PCF1 = 5 lt/min 3 gr.
  • Page 23 TCP/IP based automation system or by any other E-COAT Master device which is set as a “Master” in its network settings. Similary, The E-COAT Master Device can be set as a “Master” to be able to control other E-COAT Master devices’...

  • Page 24: Trigger

    The 1.0 coded POWER IN socket’s inner connections and the fuse connections at the other end should be done by the ELECTRON technicians at the installation. Electron does not accept any responsibility for the possible damage if the equipment is altered or used before installation.

  • Page 25: Cleaning And Maintenance

    The user can only change the consumables of the gun and some of the E-GUN coating gun parts. Note: Operations like Changing the Cascade, Trigger mechanism or Gun Cable can only be done by an ELECTRON® approved personnel. Troubleshooting Troubleshoot Code...
  • Page 26 2. Fix the cable to the socket. signs. 3. Gun cable is damaged. 3. Consult an ELECTRON expert. 4. Cascade is damaged. 1. The material is not earthed 1. Earth the material or improve the Powder Paint is being blown from the 2.

  • Page 27: Parts And Accessories

    Parts and Accessories Product # Product Name Order Code E-COAT Master Automatic Bare Kit A06 ECA01A E-COAT Master Manual Bare Kit A06 ECM01B E-COAT Master H A06 ECM01H E-COAT Master M A06 ECM01M...
  • Page 28 Control Unit Type Order Code E-COAT MASTER CONTROL UNIT B07 ECMU01 Part No Part Name Order Code E-COAT CONTROL UNIT FRAME C05 EC5002 E-COAT MASTER FRONT MEMBRANE K06 LG5000 E-COAT CONTROL UNIT CASE C05 EC5001 Ø22 STAINLESS POWER LED E10 ONPOW01...
  • Page 29 Part No Part Name Order Code E-COAT MASTER BACK SHEET METAL C05 EC5004 RS-50-24 24 V DC SMPS E09 SMPS50 E-COAT FRONT/BACK SEALING H02 500001 E-COAT CONTROL UNIT CASE C05 EC5001 E-COAT MASTER MAINBOARD E09 500001 E-COAT MASTER GRAPHIC CARD...
  • Page 30 Part No Part Name Order Code SHURTER IP68 FUSE E10 CAMYUV2 GROUNDING NUT (M5X20) H01 SOM005 GSA 3000 A TYPE MALE VALVE SOCKET E19 GSA3000 M4X15 YSB SCREW H01 1010415 RJ 45 ETHERNET PANEL E19 140513 RD24 7 PIN CONNECTOR E19 RD24D7 RD24 4 PIN FEMALE CONNECTOR E19 RD24D4...
  • Page 31 ACCESSORY TYPE ORDER CODE PART # E-COAT Platform Mounting Kit B07 ECT004 E-COAT Wall Mounting Kit B07 ECT003 E-COAT Single Stand Kit B07 ECT005 E-COAT Mobile Stand Kit B07 ECT001 E-COAT MultiColor Kit B07 ECT002...
  • Page 32 Product # ORDER CODE PART NAME WEARING PART B07 EGC100 E-GUN C1 MANUAL POWDER COATING GUN...
  • Page 34 Part # Order Code Part Name Wearing Part B07 BC0001 E-GUN C1 BACK COVER ASSEMBLY (COMPLETE) C07 520015 E-GUN C1/C2 BACK COVER OUTER LID (CONDUCTIVE) 1.2.1** B07 LG5005 E-GUN C1 BACK LID KEYPAD AND KEY COVER 1.2.2** K06 LG5004 E-GUN C2 BACK LID KEYLESS COVER H01 1010308 M3X8 YSB BOLT H01 10303065...
  • Page 35 WEARING PART # ORDER CODE PART NAME PART B07 EGC300 E-GUN C3 AUTOMATIC POWDER COATING GUN (COMPLETE)
  • Page 37 Part # Order Code Part Name Wearing Part B07 EC0004 E-GUN HOSE CONNECTOR ASSEMBLY (COMPLETE) C07 520004 E-GUN HOSE CONNECTOR BODY H02 012150 O-RING Ø12X1,5 SILICONE B07 528012 E-GUN C3 GUN CABLE (12m) C07 520003 E-GUN HOSE CONNECTOR LOCKING RING C07 520018 E-GUN HOSE CONNECTOR SPRING C07 521020...
  • Page 38 Part # Part Name Order Code Wearing Part GUN CABLE EXTENSION KIT (5 m) B07 EXT005 GUN CABLE EXTENSION KIT (10 m) B07 EXT006 Part # Part Name Order Code Wearing Part 11X16 POWDER HOSE w/ DOUBLE CARBON DISCHARGE LINES H08 EH1116 (ORDER IN METERS) Product #...
  • Page 39 Part Order WEARING Part Name Wearing Part Code PART B07 RCA001 E-GUN C3 COMPOSITE ARM W/ HOSE EXTENDER (COMPLETE) C07 521009 E-GUN C3 COMPOSITE GUN ARM B07 RCA002 E-GUN C3 HOSE EXTENDER FOR COMPOSITE ARM SET C07 521013 E-GUN C3 COMPOSITE GUN ARM BACK COVER...
  • Page 40 Part # Order Code Part Name Wearing Part B07 FCR001 E-GUN C3 FAST CORONA DE-IONIZER UNIT (COMPLETE) H01 6020406 E-GUN C3 FAST CORONA UNIT SPACER SET-4X6 SETSKUR SCREW C07 527004 E-GUN C3 FAST CORONA UNIT MOUNTING BOLT C07 527001 E-GUN C3 FAST CORONA UNIT SPACER C07 527003 E-GUN FAST CORONA UNIT CHARGE COLLECTOR...
  • Page 41 Part # Order Code Part Name Wearing Part B07 FCR002 E-GUN C1/C2 FAST CORONA DE-IONIZER UNIT (COMPLETE) H01 1010315 M3X15 YSB BOLT C07 527002 E-GUN C1/C2 FAST CORONA UNIT BACK COVER CONNECTOR C07 527005 E-GUN C1/C2 FAST CORONA UNIT SPACER C07 527003 E-GUN FAST CORONA UNIT CHARGE COLLECTOR...
  • Page 42 Part # Order Code Part Name Wearing Part B07 EXT001 E-GUN NOZZLE EXTENSION KIT-STRAIGHT-150mm (COMPLETE) C07 524003 E-GUN Ø35 CARBON RING B07 524004 E-GUN ELECTRODE BODY C07 525003 E-GUN NOZZLE EXTENSION HOSE-STRAIGHT-150mm C07 525001 E-GUN ELECTRODE ISOLATOR EXTENSION-STRAIGHT-150mm H02 018150 E-GUN EXTENSION NOZZLE 18x1,5 O-RING C07 524001 E-GUN FLAT TYPE NOZZLES CONICAL ISOLATOR...
  • Page 43 Part # Order Code Part Name Wearing Part B07 EXT002 E-GUN NOZZLE EXTENSION KIT-STRAIGHT-250mm (COMPLETE) C07 524003 E-GUN Ø35 CARBON RING B07 524004 E-GUN ELECTRODE BODY C07 525006 E-GUN NOZZLE EXTENSION HOSE-STRAIGHT-250mm C07 525005 E-GUN ELECTRODE ISOLATOR EXTENSION-STRAIGHT-250mm H02 018150 E-GUN EXTENSION NOZZLE 18x1,5 O-RING C07 524001 E-GUN FLAT type NOZZLES CONICAL ISOLATOR...
  • Page 44 Part # Order Code Part Name Wearing Part B07 EXT007 E-GUN NOZZLE EXTENSION KIT-STRAIGHT-400mm (COMPLETE) C07 524003 E-GUN Ø35 CARBON RING B07 524004 E-GUN ELECTRODE BODY C07 525011 E-GUN NOZZLE EXTENSION HOSE-STRAIGHT-400mm C07 525012 E-GUN ELECTRODE ISOLATOR EXTENSION-STRAIGHT-400mm H02 018150 E-GUN EXTENSION NOZZLE 18x1,5 O-RING C07 524001 E-GUN FLAT type NOZZLES CONICAL ISOLATOR...
  • Page 45 Part # Order Code Part Name Wearing Part B07 EXT003 E-GUN NOZZLE EXTENSION KIT-45 degree (COMPLETE) C07 524003 E-GUN Ø35 CARBON RING B07 524004 E-GUN ELECTRODE BODY C07 525007 E-GUN ELECTRODE ISOLATOR EXTENSION-45 degree C07 524001 E-GUN FLAT type NOZZLES CONICAL ISOLATOR C07 525008 E-GUN NOZZLE EXTENSION HOSE-45degree H02 018150...
  • Page 46 Part # Order Code Part Name Wearing Part B07 EXT004 E-GUN NOZZLE EXTENSION KIT-90 degree (COMPLETE) C07 524003 E-GUN Ø35 CARBON RING B07 524004 E-GUN ELECTRODE BODY C07 524001 E-GUN FLAT type NOZZLES CONICAL ISOLATOR C07 525010 E-GUN ELECTRODE ISOLATOR EXTENSION-90 degree C07 525009 E-GUN NOZZLE EXTENSION HOSE-90 degree H02 018150...
  • Page 47 Part # Order Code Part Name Wearing Part B07 524000 E-GUN FLAT TYPE ELECTRODE ASSEMBLY (COMPLETE) B07 523000 E-GUN DEFLECTOR TYPE ELECTRODE ASSEMBLY (COMPLETE) B07 524001 E-GUN FLAT TYPE NOZZLE (COMPLETE) B07 523001 E-GUN DEFLECTOR TYPE NOZZLE (COMPLETE)
  • Page 48 Part # Order Code Part Name Wearing Part C07 524003 E-GUN Ø35 CARBON RING H02 ORG3015 O-RING Ø30X1,5 NBR70 B07 524004 E-GUN ELECTRODE BODY C07 524001 E-GUN FLAT type NOZZLES CONICAL ISOLATOR C07 524005 E-GUN FLAT NOZZLE B07 524502 E-GUN DEFLECTOR type NOZZLES SHAFT ASSEMBLY C07 523003 E-GUN DEFLECTOR NOZZLE C07 523013...
  • Page 49 Part # Order Code Part Name B07 FEEDV2 E-FEED V2 POWDER INJECTOR (COMPLETE) G05 QK0002 QUICK CONNECTOR w/ SPRING 8X6mm (016-OS5)
  • Page 51 Part Order Code Part Name Wearing Part B07 ENJ001 E-FEED V2 MAIN AIR FILTER MODULE (COMPLETE) B07 ENJ003 E-FEED V2 FEMALE QUICK CONNECTOR ADAPTOR W/ O-RING 1.1.1 C07 540008 E-FEED V2 FEMALE QUICK CONNECTOR ADAPTOR 1.1.2 H02 0951501 O-RING Ø9,5X1,5 NBR C07 540009 INJECTOR SINTERED FILTER C07 540007...
  • Page 52 Order Code Part Name B07 PURGE01 FastPurge™ Module Part # Order Code Part Name B07 542000 FastPurge™ MAIN BODY - (COMPLETE) B07 EC0019 FastPurge™ VALVE(COMPLETE) G05 EF32M8C ¼” 3/2 WAY VALVE WITH ATEX COIL G05 RR0148 PNEUMATICAL CONNECTOR STRAIGHT 1/4”-Ø8 MALE G05 RDD148 PNEUMATICAL ROTATING ELBOW 1/4”-Ø8 MALE B07 ECK511...
  • Page 53 WEARING Part # Order Code Part Name PARTS C07 542001 FastPurge™ MAIN BODY B07 EC0016 FastPurge™ LOCKING SHAFT SET (COMPLETE) C07 542004 FastPurge™ LOCKING SHAFT BARREL C07 542005 FastPurge™ LOCKING SHAFT SPRING HOLDER H01 BY0005 FastPurge™ LOCKING SHAFT SPRING C07 542003 FastPurge™...
  • Page 55 Part # Order Code Part Name Wearing Part B07 ECM001 E-COAT MULTICOLOR SUCTION TUBE HOLDER ARM B07 ECM003 E-COAT MULTICOLOR SUCTION TUBE (COMPLETE) C07 580001 E-COAT MULTICOLOR SUCTION TUBE LOCK B07 560002 E-COAT MOBILE CAR MAIN BODY G05 MP0025 MANOMETER Ø40 2,5 BAR K06 LG5007 E-COAT MOBILE CAR FLUIDIZATION INDICATOR STICKER G05 ARX21...
  • Page 56 Part # Order Code Part Name Wearing Part G05 RKPE1806 HOSE CONNECTOR 1/8" - Ø6 MALE STRAIGHT B07 ECM901 E-COAT MULTICOLOR SUCTION TUBE (Y1) H02 ORG302 ORING Ø30X2 NBR70 B07 ECM902 E-COAT MULTICOLOR SUCTION TUBE FLUIDIZATION RING H02 016200 16-2 INJECTOR O-RING NBR70 T01 9000086 E-COAT MULTICOLOR SUCTION TUBE BOTTOM LID...
  • Page 57 Part # Order Code Part Name Wearing Part B07 ECT006 E-COAT MOBILE CAR HEAD (COMPLETE) B07 560001 E-COAT MOBILE CAR HEAD METAL BODY C07 560004 E-COAT MOBILE CAR HEAD GUN HANGER C07 560001 E-COAT MOBILE CAR HEAD HANDLE B07 560002 E-COAT MOBILE CAR MAIN BODY G05 AW20 FR REGULATOR ¼”...
  • Page 58 Order Code Part Name Wearing Part A05 EH0050 E-HOPP50 50 LT AISI304 POWDER COATING HOPPER...
  • Page 59 Part # Order Code Part Name Wearing Part B07 EH50903 E-HOPP50 EXHAUST HOSE C06 D050AA3603 E-HOPP50 EXHAUST HOSE ADAPTOR T01 9000030 E-HOPP50 EXHAUST HOSE ADAPTOR CONNECTOR Ø50 L25 T01 9000029 E-HOPP50 EXHAUST HOSE ADAPTOR CONNECTOR NUT Ø50 L8 H02 C0003 E-HOPP50 TOP LID (BARE METAL PART) C07 KEYT001 E-HOPP50 INJECTOR CONNECTOR w/ SUCTION TUBE...

  • Page 60: Service And Maintenance Table

    Service and Maintenance Table MAINT.TYPE MAINT. OR PROCEDURE CONTROL -Weekly DATE SERVICE CHANGED PARTS -Yearly SUPERVISOR PERSONNEL NOTES -Service...

  • Page 61: Product Life And Warranty

    Product Life and Warranty 1. Product Life • The economic life of E-COAT Master is approximately 10 years. • This product life is highly dependent on the periodic maintenances and spare part changes in a timely manner. Improper maintenance will lead to lower product life.
  • Page 63 .com.tr...

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