Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Ingeteam INGEREV RAPID 50 Trio
Summary of Contents for Ingeteam INGEREV RAPID 50 Trio
- Page 1 INGEREV RAPID 50 Trio - Duo - One - One+ Installation and Operation Manual...
- Page 2 Ingeteam Power Technology, S.A. - Energy ABT2013IQM01_B 04/2024 Avda. Ciudad de la Innovación, 13 31621 SARRIGUREN (Navarra) - Spain Tel.: +34 948 28 80 00 Fax.: +34 948 28 80 01 e-mail: electricmobility.energy@ingeteam.com Service Call Center: +34 948 698 715...
- Page 3 The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will be reported for damages. All rights reserved including those of patent rights or design registration. The conformity of the document content with the hardware described has been checked. However, discrepancies may exist. Liability will not be assumed for total concordance.
-
Page 4: Important Safety Instructions
Important safety instructions Important safety instructions This section describes the safety warnings and the personal protective equipment and symbols used in the unit. Safety conditions General warnings DANGER Opening the enclosure does not imply there is no voltage inside. The risk of electric shock exists even after disconnecting from the grid. Only qualified personnel may open it, following the instructions in this manual. - Page 5 Important safety instructions Potential hazards for people DANGER Electric shock. The equipment may remain charged after disconnecting the grid power. Carefully follow the mandatory steps in the manual for removing the voltage. Explosion. There is a very low risk of explosion in very specific cases of malfunction. The casing will protect people and property from the explosion only if it is correctly closed.
-
Page 6: Personal Protective Equipment (Ppe)
Important safety instructions Personal Protective Equipment (PPE) When working on the unit, use the following safety equipment recommended by Ingeteam as a minimum. Name Description Safety footwear In compliance with standard UNE-EN-ISO 20345:2012 ANSI Z41.1-1991 In compliance with standard UNE-EN 397:1995, ANSI Z89.1-2014, provided Helmet with face shield there are elements with voltage directly accessible. -
Page 7: Table Of Contents
Contents Contents Important safety instructions ........................4 Safety conditions ........................... 4 Personal Protective Equipment (PPE) ...................... 6 Symbols ............................... 6 Contents ..............................7 1. About this manual ..........................9 1.1. Scope and nomenclature ........................ 9 1.2. Recipients ............................. 9 1.3. Symbols ............................9 2. - Page 8 Contents 8.2. Wiring requirements for the AC connection ..................30 8.3. Cabling entrances for the AC connection ..................31 8.4. AC connection process ......................... 32 9. First connection to the electric grid......................33 9.1. Unit inspection ..........................33 9.1.1. Inspection ........................... 33 9.1.2.
-
Page 9: About This Manual
1.1. Scope and nomenclature This manual is applicable to the following units: Complete name Abbreviation INGEREV RAPID 50 Trio Trio INGEREV RAPID 50 Duo INGEREV RAPID 50 One INGEREV RAPID 50 One+ One+ 1.2. -
Page 10: Unit Description
Equipped // Not equipped These models are designed to remain connected to the public AC grid. They all generate DC current and the INGEREV RAPID 50 Trio also generates AC current. 2.3. Connectors 2.3.1. Connectors for DC charging The following connectors are based on DC fast charging standards for electric vehicles. -
Page 11: Connectors For Ac Charging
Unit description CHAdeMO Charger side Vehicle side Power lines 12 V Control lines 12 V CAN BUS 2.3.2. Connectors for AC charging The following connector is based on AC fast charging standards for electric vehicles. IEC 62196-2 AC Type 2 PP: Proximity Pilot CP: Control Pilot PE: Protective Earth... -
Page 12: Protection
Unit description 2.4. Protection This charging station has several protections, as described below. Only Trio and One+ Charging Charging in AC in DC Q4 (AC). 63 A Curve C thermal magnetic RD1 (DC). 30 mA 100 A Type A residual circuit breaker (only Trio and One+) current circuit breaker RD3 (AC). -
Page 13: Wattmeters
Unit description 2.5. Wattmeters The charging station has MID wattmeters, as described below. P1 (DC). MID wattmeter for calculating the P2 (AC). MID wattmeter for calculating the energy in DC charging energy in AC charging (only Trio and One+) 2.6. Accessories equipped as standard •... -
Page 14: Electrical Diagram Of The System
Unit description 2.10. Electrical diagram of the system INGEREV RAPID 50 Trio INGEREV RAPID 50 Duo INGEREV RAPID 50 One ABT2013IQM01_B - Installation and Operation Manual... - Page 15 Unit description INGEREV RAPID 50 One+ Supply CHAdeMO connector Thermal magnetic circuit breaker and residual Thermal magnetic circuit breaker and residual current device current device EMI filter Wattmeter Wattmeter Type 2 AC connector CCS connector ABT2013IQM01_B - Installation and Operation Manual...
-
Page 16: Specification Table
Unit description 2.11. Specification table INGEREV RAPID 50 Trio / Duo / One / One+ AC input (for DC output) Voltage Three phases + neutral + earth; 400 Vac ± 15% Frequency 50 Hz Rated current 77 A Rated power 53 kVA Efficiency > 94% Power factor > 0.98... -
Page 17: Description Of Cable Inlets
Unit description 2.12. Description of cable inlets 218,5 122,5 AC supply. Admissible hose range 6 ~ 20 mm. Ethernet cabling and other uses. M20 cable gland. Admissible hose range 6 ~ 13 mm. Earth connection for AC supply. Admissible hose range 6 ~ 20 mm. ABT2013IQM01_B - Installation and Operation Manual... -
Page 18: Receipt Of The Unit And Storage
Failure to follow the instructions in this section may lead to damage to the unit. Ingeteam accepts no liability for damage resulting from the failure to follow these instructions. If the unit is not installed immediately after reception, the following points should be taken into account in order to avoid damage: •... -
Page 19: Equipment Transport
You must protect the unit, during transport, from mechanical knocks, vibrations, water splashes (rain) and any other product or situation which may damage it or alter its behavior. Failure to observe these instructions may lead to loss of warranty on the product, for which Ingeteam is not responsible. -
Page 20: Transport
Equipment transport 4.3. Transport Transport using a forklift or pallet truck At least the following requirements should be observed: Place the units centered with respect to the forks. Where possible, transport the unit using the forklift or pallet truck operating from the rear, as the unit’s center of mass is displaced slightly to the rear. Try to locate them as close as possible to the part where the forks and the steering unit meet. -
Page 21: Preparation For Installing The Unit
Preparation for installing the unit 5. Preparation for installing the unit When deciding the location of the unit and planning your installation, you must follow a set of guidelines based on the specifications of the unit. These guidelines are summarized in this chapter. 5.1. -
Page 22: Environment
Altitude 2000 m The operation of the unit at temperatures greater than 50 ºC should only occur occasionally and not permanently. Ingeteam is not responsible for the consequences to the unit resulting from operating it at temperatures higher than 50 ºC. At altitudes higher than 1000 m, please contact Ingeteam. -
Page 23: Supporting Surface And Fastening
Preparation for installing the unit 5.4. Supporting Surface and Fastening The unit's weight requires a firm base for support, completely horizontal and leveled, assuring proper water drainage and avoiding water accumulation. To perform the installation calculations it is necessary to take into account the loads that affect the environment conditions, according to the country's regulations, as well as the center of gravity specified in section “4.1. -
Page 24: Fuse Requirements
5.5. Fuse requirements CAUTION Ingeteam uses the Littelfuse L50QS175.V fuse of 500 Vdc / 175 A / 50 kA and the Littelfuse LSCR001 fuse holder. If replacing the fuse for another one, take into account the specifications of the installed fuse and fuse holder when choosing, and adopt the protection values of the standard fuse as a minimum. -
Page 25: Type Of Grid
Preparation for installing the unit 5.6. Type of grid These units must be connected to a three-phase grid with a star formation with grounded neutral. Therefore, admissible grounding systems are TT and TN. They cannot be connected to IT grids or delta grids with one of their lines grounded. The connections from the three-phase grid (L1, L2, L3 and N) and its ground (PE) must go to the unit. -
Page 26: Cabling Length
Preparation for installing the unit 5.7. Cabling length The charger measures the voltage in its connection terminals. For this reason, the installer must use an AC cable with a sufficiently low impedance so that increasing the voltage in the cable (between the distribution transformers and the unit) does not cause the unit to be disconnected due to low voltage. -
Page 27: Installing The Unit
Installing the unit 6. Installing the unit Before installing the unit, the packaging must be removed, taking special care not to damage the housing (see section “4.2. Unpacking”). Check that there is no condensation inside the packaging. If there are signs of condensation, the unit must not be installed until you are sure it is completely dry. - Page 28 Installing the unit Make the connections in the following order: Connection of accessories (optional). AC connection. CAUTION It is mandatory to follow the order described above. Do not switch on the power until you have made all the connections and closed the unit. ABT2013IQM01_B - Installation and Operation Manual...
-
Page 29: Connection Of Accessories
Use the Personal Protective Equipment specified in section “Personal Protective Equipment (PPE)”. CAUTION Ingeteam accepts no liability for any damages caused by an incorrect connection. 7.2. Ethernet communication 7.2.1. Cabling requirements For Ethernet communication, use a cable with a diameter of 4 to 6 mm. -
Page 30: Ac Connection
Respect the polarity of the AC wiring. CAUTION Ingeteam accepts no liability for any damages caused by an incorrect connection. 8.2. Wiring requirements for the AC connection To guarantee the safety of persons, for the unit to function correctly and comply with the applicable standards, the unit must be connected to the ground of the installation. -
Page 31: Cabling Entrances For The Ac Connection
AC connection 8.3. Cabling entrances for the AC connection The charger is designed so that the cabling is inserted from the bottom. This can be done in the following ways: Through a conduit on the bottom of the charger Through one of the removable mounting plates ABT2013IQM01_B - Installation and Operation Manual... -
Page 32: Ac Connection Process
AC connection Once the cabling is inside the base, the cables must be passed one by one through the cable glands used for that purpose. The correct installation of the cable glands must be checked and ensured in order to guarantee the charger’s IP protection. -
Page 33: First Connection To The Electric Grid
First connection to the electric grid 9. First connection to the electric grid This chapter details the process for the charger's first connection to the grid. First review the unit. 9.1. Unit inspection You must check the correct condition of the installation before start-up. Each installation is different, depending on its characteristics, the country in which it is located or other special conditions which may apply. -
Page 34: Hermetic Sealing Of The Unit
First connection to the electric grid 9.1.2. Hermetic sealing of the unit Ensure during installation operations that the unit's level of sealing has not been altered during connection operations. Check the correct adjustment of the connectors and that any cable grommets are well sealed. ABT2013IQM01_B - Installation and Operation Manual... -
Page 35: Software Update
Software update 10. Software update 10.1. Update via USB The INGEREV RAPID 50 charging stations can be updated via a USB drive. You can subscribe to the distribution of update files by completing the registration form on the website www.ingerevtraining.com. Any USB drive formatted as FAT32 should work. -
Page 36: Software Update Via The Ingerev Web Manager
Software update There is a video on the website www.ingerevtraining.com that provides step-by-step instructions on how to configure automatic updates on INGEREV charging stations. 10.3. Software update via the INGEREV WEB Manager You can subscribe to the distribution of update files by completing the registration form on the website www. ingerevtraining.com. -
Page 37: Configuration
Configuration 11. Configuration A local connection is required to configure the unit for the first time. Once this first configuration has been carried out, a remote connection can also be established. The processes for each case are described below. The configuration is done through the INGEREV WEB Manager application. 11.1. -
Page 38: Local Connection Via Wi-Fi
Configuration 11.1.2. Local connection via Wi-Fi By default the unit is configured in Access Point mode. This means that it creates as Wi-Fi network that allows connections from devices such as laptop computers, tablets or smartphones. To make the connection, follow these steps: Connect the device to the network created by the charger. -
Page 39: Using The Unit
12. Using the unit The charger's operation is managed through the display. With the INGEREV RAPID 50 Trio and One+ it is possible to charge two vehicles at the same time. Both charging sessions can be viewed on the display independently. -
Page 40: Charging Process
Using the unit If there is a warning it will be displayed as follows: Charging 04:05 5,67 kWh 49.7 kW 401 V 124 A Communication error. The station has lost the Exception in the indicated charge session. In connection with the Internet or with the central this case it is indicating an incident in charge manager. -
Page 41: Troubleshooting
Release the emergency stop button Disconnect the connector and check its functionality and Connector lock fault Fault in the connector lock integrity. If the problem persists, contact Ingeteam. Error in the charging station-electric Restart the charge process. If the problem persists, EV communication error vehicle communication contact Ingeteam. -
Page 42: Shutting Down The Unit
Shutting down the unit 14. Shutting down the unit This section describes the procedure to shut down the unit. If you wish to work inside the unit, you must carry out these instructions in the order shown here to remove the power. If there is an active charge process, finalize the charge session. -
Page 43: Maintenance
Ingeteam accepts no liability for any damages caused by improper use of the equipment. You must propose in advance to Ingeteam any work carried out on any equipment which implies a modification of the original electrical arrangements. These must be studied and approved by Ingeteam. -
Page 44: Changing The Fuse
Maintenance 15.5. Changing the fuse If the fuse needs to be changed, follow the order below: Loosen the M6 nuts that secure the fuse. Remove the washers Remove the fuse Install the new fuse Install the washers Firmly tighten the M6 nuts to secure the fuse. DANGER The unit may be damaged if the fuse is installed incorrectly in the fuse holder. -
Page 45: Cleaning Or Replacing Filters
Maintenance 15.6. Cleaning or replacing filters Remove and clean the filters on the unit ventilation grilles. In the case of damage, replace with equivalent new filters, class G4 IP55. ABT2013IQM01_B - Installation and Operation Manual... -
Page 46: Changing The Fans
Maintenance 15.7. Changing the fans This charger is equipped with four fans on the sides, which are necessary for its proper cooling. The estimated life of these fans depends mainly on the ambient temperature conditions. In average operating conditions it is estimated that they could last 10 years. It is recommended to replace the fans after this time. - Page 47 Maintenance Unlock the fan-filter holder assembly from inside the station. Take care with the fan wiring. Remove the fastening bolts from the fan. Disconnect the fan wiring. Replace with the new fan and follow the instructions in reverse order to complete the installation. ABT2013IQM01_B - Installation and Operation Manual...
-
Page 48: Changing The Power Blocks
Maintenance 15.8. Changing the power blocks To change the power blocks: Switch the charger off and wait 10 minutes for the unit’s capacities to discharge. Remove the lower aerial connectors from the terminal block. Release the lower power cables and the ground cable. Loosen the six screws that secure the frequency changer. - Page 49 Maintenance Remove the power block. Proceed in the reverse order to insert the new power block. ABT2013IQM01_B - Installation and Operation Manual...
-
Page 50: Waste Handling
At the end of the unit's life, the waste must be correctly processed by an authorized hazardous waste management company. Ingeteam, in accordance with its policy of respect for the environment, will inform the authorized manager, via this section, of the location of components to be decontaminated. -
Page 51: Fire Procedure
Fire procedure 17. Fire procedure INGEREV RAPID 50 electric vehicle charging stations are designed to prevent, as far as possible, any type of fire. However, in an anomalous situation, a fire could occur. In such cases, the fire procedure is similar to the common electrical panel procedure. - Page 52 Notes - Notas - Remarques - Note - Notas...
- Page 53 Notes - Notas - Remarques - Note - Notas...
- Page 54 Ingeteam, S.A. de C.V. Ingeteam SAS Ave. Revolución, nº 643, Local 9 Ingeteam Power Technology India Pvt. Ltd. Le Naurouze B - 140 Rue Carmin Colonia Jardín Español - MONTERREY 2nd floor, 431 31676 Labège - France 64820 - NUEVO LEÓN - México...
- Page 55 ABT2013IQM01_A 07/2022 Ingeteam Power Technology, S.A. www.ingeteam.com...
Need help?
Do you have a question about the INGEREV RAPID 50 Trio and is the answer not in the manual?
Questions and answers