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BLUELIGHT NS01 Series User Manual

Villa lift control cabinet
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NS01 Series
Villa Lift Control Cabinet
User Manual
Ver Number: V1.9

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  • Page 1 NS01 Series Villa Lift Control Cabinet User Manual Ver Number: V1.9...
  • Page 2 Content Content .............................. 1 FOREWORD ............................9 Chapter 1 SAFETY INFORMATION...................... 10 1.1. LABEL DESCRIPTION ............................. 10 1.2. SAFETY PRECAUTIONS ............................10 1.3. Cabinet Appearance ............................. 13 Chapter 2 Introduction and Installation .................... 15 2.1. System composition and model description ......................15 2.2.
  • Page 3 Foreword 2.7. Confirmation upon Delivery ..........................51 2.8. Installation ................................51 2.8.1 Installation Site............................51 2.8.2 Temperature Requirement ........................52 2.8.3 Protect the controller from Foreign Object ....................52 2.8.4 Control Cabinet Installation ........................52 2.9. Product Function ..............................54 Chapter 3 Wiring ..........................
  • Page 4 4.11. Environment Initialization ..........................86 4.12. Parameter Copy ..............................88 4.13. Restore to Factory Setting ..........................88 4.14. BlueLight Traction machine Parameter Input ....................89 Chapter 5 Parameters ........................90 5.1. Parameters Function Classifications ........................90 5.2. Parameters Hierarchical Structure ........................90...
  • Page 5 Foreword 5.3.1 Hoistway Location (U0) ..........................91 5.3.2 Monitoring Parameter for I/O Status, Cabin Signal & Interference Appraisal (U1-U5) ......92 5.3.3 Drive Monitoring Parameters (U6) ......................93 5.4. Parameters setup Function Instruction ....................... 94 5.4.1 Building Setup Parameters (F0)........................94 5.4.2 Parameters for Running Setup (F1) ......................
  • Page 6 6.3.2 Timing Diagram for Inspection Running ....................112 6.3.3 Timing Diagrams for Rescue Running ...................... 113 6.3.4 Timing Diagram for Recalibration Running ....................114 6.4. Door Control............................... 114 6.4.1 Door Open/Close Control ......................... 114 6.4.2 Door Open Holding Time .......................... 115 6.4.3 Door Control in Attendant and Special use mode ...................
  • Page 7 Foreword 6.19. Encoder Parameters Setup ..........................129 6.20. Start without Load Compensation Setup ......................129 6.21. Remote monitor ............................... 130 Chapter 7 Commissioning ....................... 131 7.1. Important Reminder ............................131 7.2. Inspections before Power On ..........................131 7.3. Power on and Inspection ........................... 132 7.3.1 Things need to confirm before Power On ....................
  • Page 8 F1.3 Confirm the Terminal Switches Location ......................172 Appendix 2 Parameters List ......................173 Appendix 3 NS01 series villa lift control cabinet Intensive Serial Communication Resolution ... 177 Appendix 4 Menu operation processes with Digital tubes & operation keys ......... 178...
  • Page 9 Foreword Appendix 5 Simple rated slip tuning for geared motor ..............186 Appendix 6 ARD and Electric Brake Release Device Instruction for Power Off Emergency Rescue Operation ............................187 Appendix 7 Control plan for villa special door structure ............... 188 F7.1 Hand pull door+ retiring cam ..........................
  • Page 10  Match GB7588-2003 (equivalent to EN-81) safety standard. This user guide has introduced on how to use NS01 series villa lift control cabinet. Please read it carefully and understand safety items before use (installation, running maintenance). This user guide is for elevator designer, installation and maintenance technician.

  • Page 11: Chapter 1 Safety Information

    Chapter 1 Safety Information Chapter 1 SAFETY INFORMATION 1.1. LABEL DESCRIPTION The following conventions are used to indicate precautions in this user guide. Failure to notice the precautions provided in this user guide can result in serious or even fatal injury to damage to the products or to related equipment and systems.
  • Page 12 Chapter 1 Safety Information  Wiring  Always turn OFF the input power supply before wiring terminals. Otherwise, an electric shock or fire can occur.  Wiring must be performed by an authorized person qualified in electrical work. Otherwise, an electric shock or fire can occur. ...

  • Page 13: Trial Operation

    Chapter 1 Safety Information  Trial Operation  Check to be sure that the front cover is attached before turning ON the power supply. Otherwise, an electric shock may occur.  Do not get close to machine and related objects when choosing the error auto reset function, as the drive will automatically restart after warning reset.
  • Page 14 Chapter 1 Safety Information Otherwise, an electric shock may occur.  A CMOS IC is used in the control board. Handle the control board and CMOS IC carefully. The CMOS IC can be destroyed by static electricity if touched directly. ...
  • Page 15 Chapter 1 Safety Information...

  • Page 16: Chapter 2 Introduction And Installation

    Chapter 2 Introduction and Installation Chapter 2 Introduction and Installation This chapter introduces models, specifications, product appearance, size, and product function of NS01 series villa lift control cabinet, and describes the checks required upon receiving or installing an Inverter. 2.1. System composition and model description 2.1.1.

  • Page 17: Model Description

    2.2. Nameplate Information Nameplate information is shown in Figure 2.3 below. Nameplate attached to the right side of NS01 series villa lift control cabinet describes the model, power, input, output, serial number, and other information about the controller. LEVATOR CONTROL...

  • Page 18: Specifications

    Chapter 2 Introduction and Installation 2.3. Specifications Specifications of NS01 series villa lift control cabinet in chart 2.1. Chart 2.1 Specifications SJT-WVF5-I-B2002-B-1/0 ODEL (KW) MAX MOTOR POWER (KVA) RATED OUTPUT CAPACITY RATED OUTPUT CURRENT , AC220 (C MAX OUTPUT VOLTAGE...
  • Page 19 Chapter 2 Introduction and Installation Chart2.1 Specifications (Cont’d) TART WITHOUT LOAD COMPENSATION BATTERY OPERATION UTO TUNING , CAN COMPENSATION OOLING FAN CONTROL ASE BLOCK ORQUE LIMIT COMMUNICATION CCELERATION ECELERATION TIME CURVE ACCELERATION AIN CONTROL FUNCTION DECELERATION ONITOR OF MAIN MACHINE FOR WHICH ELECTRIC CURRENT CAN BE , PG EFFECTIVELY INTERDICT OR NOT WHEN THE CAR STOP NTERNAL BRAKE...
  • Page 20 Chapter 2 Introduction and Installation 2.1 S ’ HART PECIFICATIONS C: C IP20; O: O IP00 ROTECTION DEGREE LOSED OOLING ORCED AIR COOLING NSTALLATION ANGING INSTALLATION OR LACED N THE LOOR -10̊ C ~+40̊ C MBIENT TEMPERATURE 5~95%RH, UMIDITY CONDENSING -20̊...
  • Page 21 Figure 2.5 Cabinet Components Definition and Location 2.6. Introduction of Cabinet Components 2.6.1 BLU Series 200V Villa Elevator Integrated Controller The appearance and exterior dimension of NS01 Series Villa Elevator Integrated Controller is listed below, refer to figure 2.6. 2.3 I...
  • Page 22 Chapter 2 Introduction and Installation 2.6 I IGURE NTEGRATED ONTROLLER PPEARANCE AND XTERIOR IMENSION IAGRAM 2.4 C CHART ONTROL AIN BOARD INPUT OUTPUT SIGNAL DEFINITION Name Definition Name Definition Name Definition Name Definition Emergency Inspection down Inspection up running Speed governor reset inspection run running Speed governor...
  • Page 23 Chapter 2 Introduction and Installation 2.6.2 iBL6-DIO-V6.4 Car Top Interface Board The car top interface board solidifies the wiring port of the car top to facilitate the user car-top connection. The user can use our company's car-top inspection box, and only need to configure the peripheral cables. We can also make all the cables according to the schematic diagram provided by our company.
  • Page 24 Chapter 2 Introduction and Installation Chart 2.5 iBL6-DIO-V6.4 interface description Terminal Port Signal Function CLF-1 PE Shielding layer CLF-3 N1 Car fan AC220V-N CLF-4 N1 Car lighting AC220V-N CLF-5 PE Shielding layer CLF-7 L32 Car fan AC220V-L (normal close output) CLF-8 L33 Car lighting AC220V-L (normal close output) CLF1-1 N1...
  • Page 25 Chapter 2 Introduction and Installation Chart 2.5 iBL6-DIO-V6.4 interface descriptions (Cont’d) Terminal Port Signal Function Front door motor open/close door signal public PC1-2 CM1 terminal PC1-3 QGM1 Front door is forced closing the door(Output) PC1-4 GM1 Front door closing (Output) PC1-5 KM1 Front door switch (Output) PC1-6 GND...
  • Page 26 Chapter 2 Introduction and Installation Chart 2.5 iBL6-DIO-V6.4 interface description(Cont’d) Terminal Port Signal Function IPS-1 GND Emergency power supply(DC 0V) IPS-2 YJD Emergency light power supply input(DC 12V) IPS-4 N1 AC220V-N(*Output, Emergency power recharge) IPS-5 B3 Emergency alarm bell input (*connect ground bell) IPS-6 DC12 Emergency power supply input(DC12V) IPS-8 L31...
  • Page 27 Chapter 2 Introduction and Installation Chart 2.5 iBL6-DIO-V6.4 interface description(Cont’d) Terminal Port Signal Function DC3-1 200-1 Door motor power supply input AC 220V-L DC3-3 PE Shielding layer Safety circuit (car top emergency stops, car door DC3-4 116 lock circuit starting point) DC3-5 117 Front hall/car door sealed test point DC3-6 117F...
  • Page 28 Chapter 2 Introduction and Installation Chart 2.5 iBL6-DIO-V6.4 interface description(Cont’d) Terminal Port Signal Function Emergency alarm bell output (*connect ground bell, DC9-2-4 B3 for rear door) DC9-2-5 +24V DC +24V output(for car inside use) DC9-2-6 +24V DC +24V output(for car inside use) DC9-2-7 C+ CAN COM CAN-H(Auxiliary COP) Power ground (Emergency power DC 0V, common...
  • Page 29 Chapter 2 Introduction and Installation 2. 24V Power This power supply board provides 0.5A current for the 24V safety circuit. 3. 24V Power 2 Provide power for the external BUS and control switches with rated current of 2.0A. 2.9 HPOB-V6 device position and size diagram of the brake & power supply board (mm) IGURE...
  • Page 30 Chapter 2 Introduction and Installation Chart 2.6 Connection Description of Villa Elevator Cabinet Brake & Power Supply Board HPOB_V6 Terminal Port Signal Function CN2-1 BK2- Brake power-(DC110） CN2-2 Null CN2-3 Null CN2-4 Brake control CN2-5 Safety circuit power-(24V） CN2-6 Safety circuit power+(24V） CN2-7 Control system power GND Brake Power and...
  • Page 31 Chapter 2 Introduction and Installation 2.6.4 ARD-Vn Emergency Power Board This power board combines emergency power supply function and electric brake release function. According to system running status, it self-determines which state system should enter with no transfer delay. Intelligent and reliable.
  • Page 32 Chapter 2 Introduction and Installation Chart 2.8 Connectors Description of ARD-Vn Emergency Power Board Port Terminal Signal Function J0-1 Start Button Signal J0-2 Public Button Signal J0-3 Floating J0-4 Door Zone Signal Input J0-5 CAN+ J0-6 +24V Power ARD to IO of J0-7 ARD+13V Power interface board...
  • Page 33 Chapter 2 Introduction and Installation 2.6.5 BL2000-JDB-V6.2 Car Top Board Figure 2.11 Photo of BL2000-JDB-V6.2 Car Top Board Figure 2.12 Component Location and Dimension of BL2000-JDB-V6.2 Car Top Board...
  • Page 34 Chapter 2 Introduction and Installation Chart 2.9 BL2000-JDB-V6.2 Car Top Board Terminal Descriptions Terminal Port Signal Function J1-1 J1-2~J1-7 Output public terminal J1-2 Force door closing output 2 J1-3 door closing output 2 J1-4 door opening output 2 J1-5 Force door closing output 1 J1-6 door closing output 1 J1-7...
  • Page 35 Chapter 2 Introduction and Installation Chart 2.9 BL2000-JDB-V6.2 Car Top Board Terminal Descriptions (Cont’d) Terminal Port Signal Function J3-1 RS485 COM RT- J3-2 RS485 COM RT+ J3-3 J3-4 J4-1 J4-2 J4-3 I2C COM SDA VCC COM SDA SCL J4-4 I2C COM SCL J2-1 Spare input 0 J2-2...
  • Page 36 Chapter 2 Introduction and Installation 2.6.6 BL2000-ZLB-V6.1 Car Command Board BL2000-ZLB-V6.1 has several opto-coupler input interfaces and relay output interfaces, with 16 levels internal selection buttons and response interfaces. By connecting the car expansion board BL2000 -CEB (each panel has 8 inner selection buttons and response interface), it can be extended to 64 levels of control.
  • Page 37 Chapter 2 Introduction and Installation Chart 2.10 Connector Descriptions of Car Command Board Terminal Port Signal Function JNn-1 Response output JNn-2 JN1-JN16 JNn-3 JNn-4 Input JN17 14Pin curved Car call extension cascade J1-1 Door open button response J1-2 KMD +24V +24V KM J1-3 J1-4 Door open button input...
  • Page 38 OFF: disable IC card function. SW4: IC Card Mode Setting. ON: connect others brand IC card; OFF: connect with Bluelight IC card. Note1: If using J6-2 as firefighter input, the integrated controller parameter F1-23, firefighter mode needs to set to 2; J6-2 is drive-bypass input in other firefighter modes.
  • Page 39 Chapter 2 Introduction and Installation Use dip switch SW on modular car command board to switch between programs with different function. First, turn off the power; then, set the dip switch as needed; finally, turn on the power, system starts with corresponding program. In real condition, configure the switch according to car command board actual application (with or without sub car command board).
  • Page 40 Chapter 2 Introduction and Installation 2.6.7 HPFB Power Filter Board Figure 2.15 Photo of HPFB Power Filter Board, Component Location and Dimension Chart 2.11 Connector Description of HPFB Power Filter Board Port Terminal Signal Function D1-1 Protective Earth D1-2 Floating AC220 Filtering D1-3 Filtering Power...
  • Page 41 Chapter 2 Introduction and Installation 2.6.8 WCR Remote Monitoring Modular WCR modular can be installed inside of control cabinet and leads the antenna out of cabinet. Also, WCR modular can be placed outside of cabinet and connects its related terminals to CAN Bus. Flexible wiring methods, easy for customer to use in various applications.
  • Page 42 Chapter 2 Introduction and Installation 2.6.10.2 HSPG_V61 Interface Card Terminal Definition and Function HSPG_V61 interface card terminal definitions and functions are listed in chart 2.12. Chart 2.12 HSPG_V6 Interface Card Terminal Definition and Function Terminal Specification Conne Label Location Definition Application Rated On/Off...
  • Page 43 Chapter 2 Introduction and Installation 2.6.11 BL6-MIO-V3 Villa Elevator Interface Board BL6-MIO-V3 Villa Elevator Interface Board is integrated with all interface connectors in control cabinet; it is also the control panel in control cabinet. User can simple plug connectors according to printed label next to each socket, then finish the installation on site.
  • Page 44 Chapter 2 Introduction and Installation Chart 2.13 BL6-MIO-V3 Villa Elevator Interface Board Connector Description to external devices of cabinet Port Terminal Signal Function T1-1 Utility Power Input T1-2 Utility Power Input T1-3 Protective Earth T1-4 Lighting Power L Input Power T1-5 Lighting Power N Input Connector...
  • Page 45 Chapter 2 Introduction and Installation Chart 2.13 BL6-MIO-V3 Villa Elevator Interface Board Connector Description to external devices of cabinet (Con’d) Port Terminal Signal Function D7-1 Brake Arm Switch Feedback 1 D7-2 Brake Arm Switch Feedback 2 D7-3 Y6 Spare Output D7-4 Null D7-5...
  • Page 46 Chapter 2 Introduction and Installation Chart 2.14 BL6-MIO-V3 Villa Elevator Interface Board Connector Descriptions to external devices of cabinet (Traveling Cable) (Con’d) Port Terminal Signal Function GC3-1 200 Door Machine Power AC220 GC3-2 / Null GC3-3 PE Protective Earth GC3-4 116 Safety Circuit Return GC3-5 117 Car Door Lock...
  • Page 47 Chapter 2 Introduction and Installation Chart 2.15 BL6-MIO-V3 Villa Elevator Interface Board Connector Descriptions to external devices of cabinet (Hoistway Switches) (Con’d) Port Terminal Signal Function HC5-1 PE Protective Earth HC5-2 106 Emergency Run Switches HC5-3 109 Hoistway Final Limit Switches Return HC5-4 117 Car Door Lock Hoistway...
  • Page 48 Chapter 2 Introduction and Installation Chart 2.16 BL6-MIO-V3 Villa Elevator Interface Board Connector Description to others (Con’d) Port Terminal Signal Function LED110 Safety Circuit Indicator(Speed Governor Switch) LED109 Safety Circuit Indicator(Hoistway Switches) LED103 Safety Circuit Indicator(Control Cabinet Emergency Stop Switch) Bypass Plug.
  • Page 49 Chapter 2 Introduction and Installation Figure 2.21 Dimension of car top board 2.17 HART CAR TOP BOX PORT INTRODUCTION Plug Port Signal function CLF-1 PE CLF-3 N1 Car fan AC220V-N CLF-4 N1 Car lamp AC220V-N CLF-5 PE Car fan AC220V-L（Disconnect when CLF-7 L32 turn off fan）...
  • Page 50 Chapter 2 Introduction and Installation 2.17 (Cont’) HART CAR TOP BOX PORT INTRODUCTION Plug Port Signal function PC11-3 201 Front car door controller AC220V-N PC11 PC11-4 PE PC11-6 200 Front car door controller AC220V-L PC21-3 201 Rear car door controller AC220V-N PC21 PC21-4 PE PC21-6 200...
  • Page 51 Chapter 2 Introduction and Installation 2.17 (Cont’) HART CAR TOP BOX PORT INTRODUCTION Plug Port Signal function AC220V-N （Note： output， for front door KAB1-1 201 light curtain power） KAB1-3 PE KAB1-4 GND DC 0V（car top board input GND） KAB1-5 +24V DC +24V（output）...

  • Page 52: Installation Site

    With any abnormalities above, please contact the company or regional office. 2.8. Installation 2.8.1 Installation Site Install NS01 series villa lift control cabinet in an area that meets the requirements listed in chart 2.6. Chart 2.6 Installation Environment Requirements Ambient...

  • Page 53: Temperature Requirement

    Chapter 2 Introduction and Installation Install the controller in a place without vibration. Install the controller in a place without chlorides. Install the controller in a place without direct sunlight. 2.8.2 Temperature Requirement To enhance the reliability, the controller should be installed in an environment temperature is not easy to rise. When °...
  • Page 54 Be aware of the control cabinet installation direction. To prevent reducing cooling efficiency of NS01 series villa elevator control cabinet, please confirm installation vertically. When install, please ensure to leave enough space around cabinet, as indicated in figure 2.22, thus, NS01 series villa elevator control cabinet can transfer heat efficiently and work properly.

  • Page 55: Product Function

    Chapter 2 Introduction and Installation 2.9. Product Function Functions list shown in chart 2.19-2.22. Chart 2.19 Basic Function List Name Purpose Description Note 1. Door auto open at stop; 1. Turn all inspection switch to 2. Door auto close in delay time; normal state;...
  • Page 56 Chapter 2 Introduction and Installation Cart 2.19 Basic Function List (Cont’d) Name Purpose Description Note Full-load drive nearest At full load, car only respond to car Elevator back to normal state when bypass registered call, not to landing call. overload is cleared. floor At attendant run, press pass over Attendant...
  • Page 57 Chapter 2 Introduction and Installation Cart 2.19 Basic Function List (Cont’d) Name Purpose Description Note Elevator enters parking mode at electric lock closed. 1. Elevator does not respond to landing call, service all car call and return to parking floor (adjustable); 2.
  • Page 58 Chapter 2 Introduction and Installation Chart 2.20 Special Function List (Cont’d) Name Purpose Description Note Press car call button again could Double press Cancel Such function is also achievable cancel such call. (Button answer light Cancellation call when elevator is not running. off) 1.
  • Page 59 Chapter 2 Introduction and Installation Chart 2.20 Special Function List (Cont’d) Name Purpose Description Note 1. Time is set by 24hrs 2. Cancel this function by setting both on/off time to 00. 3. This function is only available with electric lock open, otherwise elevator in parking mode.
  • Page 60 Chapter 2 Introduction and Installation Chart 2.20 Special Function List (Cont’d) System evaluates and displays the input signal quality, help service team to Inspect input Input port increase the hoistway cable resistance to Provide direct evidence on signal evaluation interference and eliminate elevator input signal interference.
  • Page 61 Chapter 2 Introduction and Installation Chart 2.20 Special Function List(Cont’d) Name Purpose Description Note 1. Set HOP address: When elevator handicapped (F4-06-14=ON),HOP set as below: 1~32 for normal floor, 1 for bottom floor, 2 for second floor, with total 32 1.start elevator for handicapped floors.
  • Page 62 Chapter 2 Introduction and Installation Chart 2.21 Main safety protections Function (Cont’d) Name Elevator Description Over-voltage Main DC bus voltage higher than 410 V will stop or main DC bus voltage. protection Under-voltage Main DC bus voltage lower than 190 V will stop or main DC bus voltage. protection Radiator overheated Thermal resistor protection...
  • Page 63 Chapter 3 Wiring Chapter 3 Wiring This chapter introduces the wiring of control cabinet. In different circumstances, users need to consider the actual condition and chose the suitable control cabinet. Moreover, the wiring, installation and commissioning require qualified personnel with professional training to operate. 3.1.
  • Page 64 Chapter 3 Wiring 3.2.1 Peripheral Port Positions Diagram Figure 3.1 Control Cabinet Peripheral Port External Connection Diagram 3.2.2 Power Lighting and Motor Control Wirings Power, lighting and motor control cables connect to the port on villa elevator interface board. The villa elevator interface board is fixed on the cabinet by screws, the left bottom screw hole has M2 screw to connect to the ground and the cabinet, thus connects the cabinet to the ground.
  • Page 65 Refer to chapter 2.6.11 for terminal definitions in detail. 3.2.5 Ground Terminal NS01 series Villa Elevator Integrated Control Cabinet has earthing terminal located on its interface board. On the left bottom of the interface board, a screw hole is designed for users to connect to the ground.
  • Page 66 Chapter 3 Wiring Figure 3.3 Earthing Terminal Indication Diagram Note 1: Chose the appropriate earthing wire according to the manual; Note 2: Earthing wire should have clear recognition on it, and make sure it is not damaged or short connect with other wires; Note 3: When operating earth connection, make sure the cabinet is not connecting to power source;...
  • Page 67 3.4. Main Circuit Instruction This chapter introduces the main circuit diagrams of NS01 series villa elevator integrated control cabinet. Before wiring and operating, please refer to the instruction and diagram in this chapter, make sure the whole circuit can work properly.
  • Page 68 Chapter 3 Wiring 3.4.2 Safety Circuit and Door Lock Circuit Safety circuit schematic diagram of NS01 series villa elevator integrated control cabinet, please refer to figure 3.9. The main board, which is the motherboard of the controller, it has three safety circuit detection terminals (X29, X30, X31), used for safety circuit detection, door lock circuit detection and door lock adhesion detection respectively.
  • Page 69 Chapter 3 Wiring Use the emergency operation switch in control cabinet or the inspection twist switch on car top to switch system into inspection mode. When using the inspection twist switch on car top, the inspection signal of ID12 on car top board will be activated, meanwhile the switch will break off the inspection circuit.
  • Page 70 Chapter 3 Wiring 3.4.5 Brake Circuit Brake circuit schematic diagram of NS01 series villa elevator integrated control cabinet is shown below: Figure 3.7 Brake Circuit Schematic Diagram The brake circuit is as shown above; BK1+ and BK2- are the terminals of brake & power board that provides DC110V voltage.
  • Page 71 Chapter 3 Wiring Figure 3.8 Main Circuit Schematic Diagram...
  • Page 72 Chapter 3 Wiring Figure 3.9 Safety Circuit Schematic Diagram Figure 3.10 Leveling Zone System Circuit Schematic Diagram...
  • Page 73 Chapter 3 Wiring Figure 3.11 Overall System Circuit Diagram...
  • Page 74 Chapter 3 Wiring 3.6. Precautions of Wiring 1. Before connection, please pay attention to the precautions mentioned in chapter 1.2, especially the ‘warning’ and ‘caution’ part. 2. Before connection, make sure that the power supply is off, and the charge indicator LED is out. 3.

  • Page 75: Chapter 4 Digital Operator

    Chapter 4 Operator Chapter 4 Digital Operator NS01 Villa Elevator Integrated Control Cabinet is equipped with LCD digital operator OP-V6. It is a tool for commissioning and maintenance of control system. It provides a nice and easy human-machine interface with both Chinese and English on display.
  • Page 76 Chapter 4 Operator 4.1.2 Operator Keys Chart 4.2 Operator Keys names and functions Keys Name Function Description Run the controller in keypad control mode; [RUN] button is disabled in program control mode. Enable/disable is set through parameters. Stop the controller in keypad control mode; [STOP] button is disabled in program control mode.

  • Page 77: Current Fault

    Chapter 4 Operator 4.1.3 LCD Display Controller enters the main interface after power on. The main interface is shown in Figure 4.2. The main interface displays the main information of the elevator in present status, including floor number, elevator speed, running direction, door lock status, running model, fault code and else. On the main interface, the above information is live updated.
  • Page 78 Chapter 4 Operator 2. Setting log in level and corresponded password. 3. Adjusting the settings of quick menu 4. Monitor the status of the elevator and the controller. 5. Parameter check, setting and save. 6. Hoistway learning 7. Motor parameter learning 8.
  • Page 79 Chapter 4 Operator 4.2. Structure and Switch process of the Operator Interface The structure and interface switch process of the digital operator, as shown in Figure 4.3. Elevator Control INSP ER :01 FLOOR13A 1.00m/s CLOSE FULL [ENTER] [ESC] MonitorPara(U) MonitorPara(U) Hoistway(U0) [ENTER] [ENTER]...

  • Page 80: Parameter Setting

    Chapter 4 Operator 4.3. Parameter Setting Floor Data(F0) Floor Data(F0) Floor Data(F0) SettingPara(F) [ENTER] [ENTER] Total Floor Total Floor Total Floor Floor Data(F0) F0-00: 6 F0-00: 6 F0-00: 06 Run Data(F1) [ESC] [ESC] 2 ～ 64 2 ～ 64 2 ～ 64 Time Data(F2) Floor Data(F0) Floor Data(F0)
  • Page 81 Chapter 4 Operator Input Type(F3) Input Type Input Type [ENTER] [ENTER] Input Type F3-00: F3-00: F3-00=4294967295 00:ON 00:ON [ESC] [ESC] 0 ～ 4294967295 Input Type(F3) Input Type Input Type Car Input Type F3-00: F3-00: F3-01=4294967295 01:ON 00:OFF 0 ～ 4294967295 Input Type F3-00: 31:ON...
  • Page 82 Chapter 4 Operator Door open and close flowchart is shown in Figure 4.7. 4.7 D IGURE ONTROL INTERFACE In Motor Control interface: Press [UP]/ [DOWN] key to select the running mode is continuous running or JOG. In continuous running mode, press [RUN] key to start motor first, press [UP]/ [DOWN] key to increase/decrease the motor given speed.
  • Page 83 Chapter 4 Operator Modified(D) Call Test(D3) [ENTER] Door Ctrl(D1) 01 call test Motor Ctrl(D2) D3-00:Success [ESC] Call Test(D3) Call Test(D3) 02 call test D3-01:Success Call Test(D3) 06 call test D3-05:Success 4.9 E IGURE LEVATOR ALL TESTING NTERFACE The interface of communication testing is shown in the Figure 4.10. 4.10 C IGURE OMMUNICATION...

  • Page 84: Save Parameter

    Chapter 4 Operator 4.5. Save Parameter In the interface of saving parameter, press the [ENTER] to save all the parameters in the F menu. During saving process, LCD will display ‘Waiting’; after saving, it will display ‘Success’ or ‘Failure’. The flowchart of saving parameter is shown in the Figure 4.11.

  • Page 85: Motor Auto-Tuning

    Chapter 4 Operator 4.7. Motor Auto-tuning Motor Auto-tuning includes two parts: Motor angle tuning and motor parameter tuning. In the interface of Motor Tune: Press [UP] or [DOWN] key to move the arrow to select related tuning information; Press [ENTER] key to enter the pointed tuning interface.

  • Page 86: Time Setting

    Chapter 4 Operator Load Tune Load Tune Load Tune Load Tune Light Loaded Light Loaded Light Loaded Light Loaded [ENTER] Waiting Success Failure [ENTER] to start Load Tune FULL Loaded [ENTER] …… [ENTER] to start 4.14 M IGURE OTOR UNING ROCESS 4.9.
  • Page 87 Chapter 4 Operator [ESC] 01:Er2 01:Er2 Fault Reaport 01:Er2 [ENTER] 12:10:36 E1: 1234567890 Elevator Fault Floor:6 ↑ [ESC] 1.00m/s E2: 0000000000 ControlerFault 2010-11-10 E3: 0000000000 Err 02:001 Floor:12 ↑ 2007-11-10 Fault Reaport [ENTER] Elevator Fault [ESC] ControlerFault 4.16 F IGURE AULT ECORD Press [ESC] key to return to the Previous Menu.
  • Page 88 Chapter 4 Operator Language Selection The flowchart for the language selection is shown in the Figure 4.18. 4.18 L IGURE ANGUAGE ELECTION Press [UP] or [DOWN] to select language, and press [ENTER] key to save the selection. User password input and setting In the interface of password, press the [LEFT] or [RIGHT] key to move the arrow to the pointed position, press [UP] or [DOWN] key to increase or decrease the pointed value, press the [ENTER] key to input the password.

  • Page 89: Parameter Copy

    Chapter 4 Operator 4.12. Parameter Copy The function parameter copy is to simplify the parameter setting and commissioning process, especially for multiple elevators with same configurations. After finishing the parameter setting and commissioning of one elevator, this function can copy all the parameters (Saved in the digital operator memory), take the digital operator and connect to other elevators, copy all the parameters to the controller, check parameters, and the elevator can run normally.
  • Page 90 4.14. BlueLight Traction machine Parameter Input When using BlueLight Integrated Controller, if the traction machine is also made by BlueLight, you only need to input the machine model number and encoder information on the machine name plate to finish the parameter setting of the machine.

  • Page 91: Chapter 5 Parameters

    Chapter 6 Parameters Setup Chapter 5 Parameters 5.1. Parameters Function Classifications According different function, parameters are divided into groups as shown in chart 5.1. Chart 5.1 Parameter Functions List Function Symbol Function Name Monitoring Parameters Setup Parameters Environment Initialization Commissioning Parameters 5.2.

  • Page 92: Monitoring Parameters

    Chapter 6 Parameters Setup 5.3. Monitoring Parameters 5.3.1 Hoistway Location (U0) Hoistway location parameters refer to the hoistway switches (top/bottom terminal/limit switches) position data on each floor recorded in the controller after hoistway learning process, and the unit is m (meter). If need to calculate the distance between two floors, simply minus the calibration data on these two floors.
  • Page 93 Chapter 6 Parameters Setup 5.3.2 Monitoring Parameter for I/O Status, Cabin Signal & Interference Appraisal (U1-U5) Chart 5.3 U1~U5 Monitoring Parameter List Para Display Content Range Unit Page Controller input data show in decimal type. It will be turned into binary Input U1-00 Data...
  • Page 94 Chapter 6 Parameters Setup For the meaning of input status U1-01 AND output status U2-00, please refer to the control terminal definition chart 3.3. Cabin signal symbol definition and content is shown in chart 5.4. Chart 5.4 U3-00 Cabin Signal Content & Definition Cabin signal Symbol signal DIO terminal No.
  • Page 95 Chapter 6 Parameters Setup 5.4. Parameters setup Function Instruction 5.4.1 Building Setup Parameters (F0) Chart 5.6 Building Setup Parameters List Para Factory Live Content Range Unit Display Setting Change Page Total floor number (same as door Total Floor F0-00 2~64 zone plate number) Without landing/car call F0-01...
  • Page 96 Chapter 6 Parameters Setup Chart 5.7 Running Setup Parameters List (Cont’d) Para Factory Live Content Range Unit Ref Page Display Setting Change When elevator park outside door zone due to fault, if satisfy 0.01 F1-05 Leveling Speed running condition, the elevator can level to door zone with this speed.
  • Page 97 Chapter 6 Parameters Setup Chart 5.7 Running Setup Parameters List (Cont’d) Para Factory Live Display Content Range Unit Setting Change Page P2: Acceleration speed decrease rate at end of elevator start; smaller value F1-13 S Curve P2 0.1~1.0 0.25 means end of elevator start with slow and steady movement.
  • Page 98 Chapter 6 Parameters Setup Chart 5.7 Running Setup Parameters List (Cont’d) Para Factory Live Content Range Unit Display Setting Change Page Selection of driving mode ,when setting ‘1’, attendant/VIP mode close door manually; when setting ‘3’, elevator automatically test run ,other value is invalid. When F1-21 Drive Mode setting ‘4’, enter the UCMP test mode, see Appendix 10;...
  • Page 99 Chapter 6 Parameters Setup 5.4.3 Time Setup Parameters (F2) Chart 5.8 Time Setup Parameters List Para Factory Live Display Content Range Unit Setting Change Page Brake open first then run elevator speed curve. This is to improve the elevator start F2-00 Brake ON Time 0.00~9.99...
  • Page 100 Chapter 6 Parameters Setup Chart 5.8 Time setup Parameters List (Cont’d) Para Factory Live Content Range Unit Display Setting Change Page In Auto mode, if have no car/landing F2-11 Lamp Off Time call during set time, system will cut 0~999 car light power from COP.
  • Page 101 Chapter 6 Parameters Setup 5.4.4 Input type setup Parameters (F3) Chart 5.9 Input Type Setup Parameters List Para Factory Live Display Content Range Setting Page Setting the input type on main control panel. Each bit corresponds to one terminal. Set default level of mainboard 4025906 Input F3-00...
  • Page 102 Chapter 6 Parameters Setup 5.4.5 Service Setup Parameters (F4) Chart 5.10 Service Setup Parameters List Para Factory Live Display Content Range Setting Change Page Set elevator stop/bypass at F4-00 Set Stop Floor1 floor corresponds to each 4294967295 bit. (1-32 floors) 4294967295 Set elevator stop/bypass at F4-01...
  • Page 103 Chapter 6 Parameters Setup 5.4.6 Motor Setup Parameters (F5-F6) Chart 5.11 Motor Setup Parameters List Para Factory Live Content Range Unit Display Setting Change Page Set motor type (0: sync- outer F5-00 Motor Type rotor, 1: async machine, 2: sync-inner rotor) F5-01 Poles Motor poles (Nameplate)
  • Page 104 Chapter 6 Parameters Setup 5.4.7 Multiple PI Setup Parameters (F7) Chart 5.12 Multiple PI Setup Parameters List Para Factory Live Display Content Range Unit Setting Change Page Multiple PI parameters F7-00 PIMulEnable 1: Enable; 0: Disable available range PI1 Range F7-01 (Start-middle speed running Rated freq...
  • Page 105 Chapter 6 Parameters Setup 5.4.9 Control Setup Parameter (F9) chart 5.14 Control Setup Parameters List Para Factory Live Display Content Range Unit Setting Change Page Maximum torque compensation (torque Max Torq F9-00 required to compensate at no load, 100% Comp correspond to machine rated torque.) 100% Speed given source selection:...
  • Page 106 Chapter 6 Parameters Setup 5.4.11 Special Parameters (FC) Special parameters (FC) are mapping a part of factory parameters (FX) in customer level; users can access this part information by user level password. In these parameters, FC-00~FC-06 can only be viewed but not editable, while other parameters can be changed.
  • Page 107 Chapter 6 Parameters Setup Setting example 1: When function 12 is enabled, the binary value is 0000 1000 0000 0000 (Bit15~Bit0, Bit11 is 1, the rest is 0). Converted to a decimal value of 2048 (2 to the power of 11 =2048). Setting example 2: Enable function 1, function 2 and function 10 at the same time, the binary value is 0000 0010 0000 0011.
  • Page 108 Chapter 6 Parameters Setup Chart 5.20 Spare parameter 23 (FD-22) Num. Function definition Meaning default FD-22-00 Factory spare, do not set it Spare FD-22-02 Set to 1, shielding No. 159 drive fault. Please use this Shielding No.159 FD-22-03 function cautiously. If external disturbance is not released, drive fault it will cause motor stall and safety risk.
  • Page 109 Chapter 6 Parameters Setup Chapter 6 Parameters Setup 6.1. Elevator Running Speed Setup 6.1.1 Elevator Rated Speed, Motor Rated Speed, Encoder pulses Setup 1. Elevator rated speed (F1-00) can be calculated through motor RPM, traction ratio, reduction ratio and traction sheave diameter.
  • Page 110 Chapter 6 Parameters Setup 6.1.2 Inspection Run Speed In inspection mode, elevator runs in slow inspection speed (F1-03), based on international standard, such speed should be no more than 0.6 m/s. After elevator reaches top or bottom terminal, the running speed will be reduced to half of the inspection speed.
  • Page 111 Chapter 6 Parameters Setup 1. F1-10 (Acceleration B1) 2. F1-11 (Deceleration B2) 3. F1-12 (S curve P1) 4. F1-13 (S curve P2) 5. F1-14 (S curve P3) 6. F1-15 (S curve P4) P3, b2, P4 P1, b1, P2 Decrease Increase P3, b2, P4 P1, b1, P2 Increase...
  • Page 112 Chapter 6 Parameters Setup Speed (F1-06~F1-00) Threshold of smooth speed for start(F1-04) Zone Speed(F1-16) Load Compensation Torque Inner Running Direction Inner Running Release Running Contactor(Y9) Inner Running Brake Release Output(Y7) Running Speed Zero Speed Arrival at speed deceleration point for t8 t9 t10 t0 t1 t2 t3 destination floor...
  • Page 113 Chapter 6 Parameters Setup Chart 6.1 Timing definitions for Elevator Normal Running (Cont’d) Time Definition and Setup Instruction Zero speed time (F2-04): When elevator runs to the destination floor and speed is lower than the zero-speed limit (F1-16), after zero speed time (F2-04), brake release output is disabled. If zero t6~t7 speed time is set too short, brake may close before elevator completely stop.
  • Page 114 Chapter 6 Parameters Setup Definitions and instructions for timing diagram above are shown below in Chart 6.2. Chart 6.2 Timing Definition for Elevator Inspection Running Time Definition and Setup Instruction t0~t9 Definition for t0~t9 are the same with elevator normal running Inspection braking time (F2-02): At inspection running stop, system will not wait for elevator zero speed to close brake.

  • Page 115: Door Control

    Chapter 6 Parameters Setup 6.3.4 Timing Diagram for Recalibration Running Leveling Speed (F1-05) Half Speed Threshold of Zero Speed(F1-16) Load Compensation Torque Inner Running Direction Inner Running Release Running Contactor(Y9) Inner Running Brake Release Output(Y7) Running Speed Zero Speed Leveling Zone Signal 1(X9) Leveling Zone Signal 2(X10) Leveling Enter into...
  • Page 116 Chapter 6 Parameters Setup Door Operator Running Door Lock Door Close Limit Door Close Output (Y3 or Y5) 6.8 T IGURE IMING IAGRAM FOR LOSE T0: The actual door-drive running time for door to open or close completely; T1: Door open or close time (F2-08). T1 should be 1s more than T0 to ensure the door normal open/close action, otherwise: 1.
  • Page 117 Chapter 6 Parameters Setup and then reopen door again, door open delay function will be cancelled, unless push door open delay button again after door is open. 5. When elevator enables disabled function, if there are disabled landing/car calls on current floor, waiting time will be door open delay time (F2-06).
  • Page 118 Chapter 6 Parameters Setup 1. Electric lock input (X20) valid, set auto parking (F1-28) as 1, automatic start time (F2-14), automatic stop time (F2-15) to correspond value to enable this function. 2. Electric lock input (X20) invalid, elevator will enter parking state; cannot set auto start/stop function. 3.
  • Page 119 Chapter 6 Parameters Setup 6.8. Rear Door Control Setup 6.8.1 Different Mode Selection On the same floor, both front/rear doors can be opened; there are different modes (0-n) available based on customer requirements. Parameters setup for rear door mode is F1-22. n=0: single door mode.

  • Page 120: Input Type Setup

    Chapter 6 Parameters Setup For example: Elevator has 6 floors (1~6), no basement, 3 floor has double entrance; other floors have only front entrance. Then car call buttons 1~6 at front door should be connected to 1~6 car call ports, car call button 3 at rear door should be connected to N+3=6+3=9 car call port.
  • Page 121 Chapter 6 Parameters Setup Chart 6.3 Input Type Setup (Cont’d) Indicator Default Output Switch Name Port Position Definition Parameters Default Input Level Default State State Spare F3-00-14 Normal OPEN D2-14 Brake Arm Feedback 1 (Left) F3-00-15 Normal CLOSE D3-12 Brake Relay Detection 2 F3-00-16 Normal CLOSE STO Detection...
  • Page 122 Chapter 6 Parameters Setup 6.11. Weighing Device Setup When using SJT-151 or SJT-201 weighing device, load detection is available through communication with main control board on CAN BUS. See below for setup procedures: 1. Enable weighing device F1-29=1, F9-11=1; 2. Perform light load and full load self-learning procedures; 3.
  • Page 123 Chapter 6 Parameters Setup Chart 6.4 Special Function List Number Instruction After elevator stops, based on current floor, if there is no landing/car call ahead of the current floor F4-06-00 in previous running direction, system will cancel all the car calls. ON: the monitor input menu of the main board indicates that the signal is valid or invalid, which is F4-06-01 the signal state processed through the input type.
  • Page 124 Chapter 6 Parameters Setup Chart 6.4 Special Function List (Cont’d) Number Instruction ON: In inspection mode, door cannot open outside levelling zone. F4-06-21 OFF: In inspection mode, door can open at any position. *F4-06-22 Spare ON: Use SJT-300/201 weighing device (rope terminal mounting) through CAN BUS; F4-06-23 OFF: Use SJT-151 weighing device (car bottom mounting) through RS485.
  • Page 125 Chapter 6 Parameters Setup Chart 6.4 Special Function List (Cont’d) Number Instruction F4-07-14 Only for internal test. Remain the default OFF state. On: During self-rescue leveling in emergency and self-save leveling outside door zone, the beeper on F4-07-15 the COP keep alarming(the interval is 1 second)while the car is moving. F4-07-16 On: The elevator can run between an ultra-short floor spacing(less than 80cm &...
  • Page 126 Chapter 6 Parameters Setup 6.15. Motor Parameters Speed Setup First, please set the motor parameters based on actual machine. F5-00: motor type. 0: synchronous outer rotor machine; 1: asynchronous machine, 2: synchronous inner rotor machine. Please make sure the machine type is set correctly, as system will perform motor auto-tuning and vector control based on motor type.
  • Page 127 Chapter 6 Parameters Setup Motor Rated Elevator Speed Running Rated Speed F6-02 F5-04 Speed F1-00 6.10 S IGURE PEED IVEN NSTRUCTION If need to reduce the elevator actual speed, please change the value of speed ratio (F6-02), when F6-02=100%, elevator runs in rated speed;...
  • Page 128 Chapter 6 Parameters Setup F7-05, F7-06: Group 1 PI; it is generally adopted in low speed period at motor start. F7-07, F7-08: Group 2 PI; it is generally adopted in middle speed section at acceleration period or steady-speed section at low speed period. F7-11, F7-12: Group 3 PI;...
  • Page 129 Chapter 6 Parameters Setup 6.18. Load-Compensation Torque Output Setup Parameters related to load compensation torque output control: 1． The parameters related when using of weighing device: 1) F1-29: Weighing device enable (1: enable, 0: disable) 2) U6-03: weighing value, the current load situation 3) F1-18: weighing adjustment, adjust the compensation according to floor number, it is suitable for elevator without compensation chain.
  • Page 130 6.20. Start without Load Compensation Setup When using NS01 series integrated controller with Sine/Cosine PG card, it is possible to achieve comfort start without load compensation by proper setup in FA group parameters. (It means elevator can reach the same effect of load compensation even without weighing device.)

  • Page 131: Remote Monitor

    Chapter 6 Parameters Setup Para Display Factory Setting Fast Brake Recommendation Slow Brake Recommendation StratKP FA-00 KEEP KEEP FA -01 StratKI 1200 KEEP KEEP FA-04 ZeroKeepKP KEEP KEEP ZeroKeepKI FA-05 KEEP KEEP FA -08 PLKP1 1200 1800 1200 FA -09 PLTime KEEP PLKP2...

  • Page 132: Chapter 7 Commissioning

    Chapter 7 Commissioning Chapter 7 Commissioning 7.1. Important Reminder 1. Thanks for purchasing our product, please read this manual and related instruction thoroughly before processing with installation, connection (wiring), operation, maintenance and inspection. To avoid any damage/loss of the products or accident to people, please make sure you have sound knowledge of the device and familiar with all safety information/precautions before processing to operate the control system.

  • Page 133: Power On And Inspection

    Chapter 7 Commissioning 2. Check if there is interference between high voltage part and low voltage part. Use a multi-meter to measure the resistor in different circuit, resistor to earth must be infinity big. 3. Please check if wiring from power supply to the control cabinet and traction machine is correct, this is to avoid damaging the controller after powering on.
  • Page 134 Chapter 7 Commissioning 7.3.2 Inspection after Power On 1. Close main power switch Q1, if phase relay KXX green LED on, it means the phase sequence is correct, otherwise red LED on, means phase sequence is incorrect, in this case please switch off the main power switch, exchange any two phase, and repeat the above inspection.

  • Page 135: Parameter Setup

    For the tuning procedures, please refer to Figure 7.2. NS01 series villa lift control cabinet support Static Tuning for initial angle learning. For this tuning method, tuning can be carried out with steel rope attached, but please make sure the following procedures are finished correctly before tuning: 1．...
  • Page 136 Chapter 7 Commissioning Motor Tune Angle Tune(X0) Angle Tune(X0) Angle Tune(X0) Prees Jog Up [ENTER] /Jog Down Angle Tune(X0) Tune start? Tune start Tune End [ENTER] Button Para Tune(X1) Waiting Success [ESC] [ENTER] to start Display: Success /Fault Code Figure 7.2 Motor initial Angle Static Tuning After pressing ‘Enter’, tuning starts.
  • Page 137 Chapter 7 Commissioning 7.6.2 Inspection Running on Car Top/Cabin If inspection running in machine room works normal, then inspection running on car top and cabin can be performed. If the up or down direction of the buttons of inspection running on car top and cabin are opposite with the actual running direction, please inspect its buttons’...
  • Page 138 Chapter 7 Commissioning 7.8. Normal Speed Running After hoistway parameter self-learning is completed successfully, normal speed running can be carried out. Procedure as follows: 1. Switch elevator to attendant mode (Manual) 2. In floor selection parameter D0 through digital operator, target floor can be set (details refer to chapter 4.4 Commissioning Parameters Setup).Then it is possible to perform single floor traveling, double floor traveling, multi-floor traveling and full trip traveling test.
  • Page 139 Chapter 7 Commissioning Speed Time Direction Brake Release Speed Given : Direction Forming Time : Acceleration Time at Starting : Direction Keeping Time : Deceleration Time at Braking : Advanced time for Brake Release : One Running Cycle : Running Time at Constant Speed 7.4 E IGURE LEVATOR...
  • Page 140 Chapter 7 Commissioning Commissioning at jobsite need to first guarantee the elevator running efficiency, then adjust the above 6 parameters to achieve optimal elevator running curve. 7.9.2 Follow & Adjust Running Curve To achieve the maximum level of comfort, integrated controller must control the motor and make feedback speed strictly following the change of running curve.

  • Page 141: Chapter 7, Further Adjustments Can Be Done By Parameters. After Elevator Stops In Normal Running, If Running Speed

    Chapter 7 Commissioning 4. The position of leveling inductor plates should be precise. When elevator Is at the leveling position, the center of the plate and center of two inductors should match together (refer to Appendix 2), otherwise elevator leveling will have deflection, which means in up or down running, elevator stops higher or lower than leveling position.

  • Page 142: Chapter 8 Troubleshooting

    Chapter 8 Troubleshooting Chapter 8 Troubleshooting This chapter explains in detail the fault display of integrated controller, the reasons behind and possible solution. The fault display on integrated controller may come from elevator system errors, Hoistway learning errors, driver errors, motor parameters setting and Encoder phasing errors.
  • Page 143 Chapter 8 Troubleshooting Chart 8.1 Elevator System Fault List (Cont'd) Error Definition Possible Solution Code 5. If Y7 has output but brake contactor doesn’t turn on, it means contactor control circuit has fault. If brake contactor turn on but X11 LED has no System does not receive brake open feedback change, that means feedback signal of brake signal after output brake open command:...
  • Page 144 Chapter 8 Troubleshooting Chart 8.1 Elevator System Fault List (Cont'd) Error Definition Possible Solution Code 1. If elevator has moved out of leveling zone of bottom floor (exceed down leveling sensor position of bottom floor), please run up and make elevator not lower than leveling zone of bottom floor.
  • Page 145 Chapter 8 Troubleshooting Chart 8.1 Elevator System Fault List (Cont'd) Error Definition Possible Solution Code 1. Check if X31 and X30 status are same when door close and open. If different, please check related wiring. 2. If it is through door, please check if X32 and X30 are same.
  • Page 146 Chapter 8 Troubleshooting Chart 8.1 Elevator System Fault List (Cont'd) Error Definition Possible Solution Code Normally due to door not installed properly and short circuit door Door close fault (car cannot close Er31 interlock circuit. Check if door close and door interlock circuit are door) output at same time.
  • Page 147 Chapter 8 Troubleshooting Chart 8.1 Elevator System Fault List (Cont'd) Error Definition Possible Solution Code Safety protection function act, the car Remind maintenance man to solve the problem of door zone runs out of door zone while re-leveling missing. To prevent door zone missing happens as well as Er43 and caused door circuit was cut off.
  • Page 148 Chapter 8 Troubleshooting Chart 8.1 Elevator System Fault List (Cont'd) Error Definition Possible Solution Code Brake feedback switch X15 signal is Check the feedback wiring of the X15 brake micro switch or Er58 abnormal. F3-00-15 input type. Brake feedback switch X19 signal is Check the feedback wiring of the X19 brake microswitch or Er59 abnormal.
  • Page 149 Chapter 8 Troubleshooting Chart 8.1 Elevator System Fault List (Cont'd) Error Definition Possible Solution Code Automatic operation is resumed, but bypass switch is not The bypass operation signal of the door disconnected. Bypass check point X6 is effective. Check Er91 lock loop is detected fault.
  • Page 150 Chapter 8 Troubleshooting Fault Analysis code Car door open（X31） Hall door open（X30+X32） Rear car door open（X30） Door interlock fault: Door Door contactor turn off circuit open during elevator Running contactor turn off running. During door bypass running, door close limit is invalid Safety circuit open Door interlock or running contactor vibrate Brake contactor has no action during brake open or...
  • Page 151 Chapter 8 Troubleshooting Fault Analysis code Er28 Up/down terminal or Down terminal becomes valid but not at bottom floor up/down 2 terminal adhered（X7 or X8 is valid at the floor which is not Up terminal becomes valid but not at top floor installed.）...
  • Page 152 Chapter 8 Troubleshooting Chart 8.2 Hoistway Parameter Self-Learning Fault List (Cont'd) Error Definition Possible Solution Code Bottom terminal 2 switch installation error, causing Bottom terminal 2 switch signal repeat. LER=4 multiple terminal switch input or bottom terminal 2 (elevator >2.0m/s) switch signal shake.
  • Page 153 Chapter 8 Troubleshooting 8.3. Driver Faults Chart 8.3 Driver Fault List Error Display Definition Possible Causes Possible Solution Code 1. UV error after power ON; Check input power supply; Check input power cable terminals; 1. Phase lost on input supply; Check cable between main board 2.
  • Page 154 Chapter 8 Troubleshooting Chart 8.3 Driver Fault List (Cont'd) Error Display Definition Possible Causes Possible Solution Code 1. Check motor short circuit; 1. Inverter output short circuit; 2. Check accel/decel time, 2. Machine over-load; slow down if needed; 3. Accel/decel time too short; 3.
  • Page 155 Chapter 8 Troubleshooting Chart 8.3 Driver Fault List (Cont'd) Error Display Definition Possible Causes Possible Solution Code check encoder wiring; Check encoder; Check if F8-02 PG type is same with actual PG card; Check connection between PG card and main board; Check if brake can open;...
  • Page 156 Chapter 8 Troubleshooting Chart 8.3 Driver Fault List (Cont'd) Error Display Definition Possible Causes Possible Solution Code Wrong wiring for MC co 1. Try to reset the power, MC contactor bad action ntactor; if this error come agai Controller main contactor M MC contactor damaged;...
  • Page 157 Chapter 8 Troubleshooting Chart 8.3 Driver Fault List (Cont'd) Error Display Definition Possible Causes Possible Solution Code Incremental: 1. Encoder damaged or Signal W of encoder wire wiring incorrect; 1. Check encoder and wirings; lost 2. Wrong PG type setting; 2.
  • Page 158 Chapter 8 Troubleshooting Chart 8.3 Driver Fault List (Cont'd) Error Display Definition Possible Causes Possible Solution Code Solve angle tuning fault first, then Angle tuning fail do it again. DF27 Angle tuning with Angle tuning fail with fault. Attention: Don’t run elevator load not completed.
  • Page 159 Chapter 8 Troubleshooting Chart 8.3 Driver Fault List (Cont'd) Error Display Definition Possible Causes Possible Solution Code While brake force de 1. Encoder feedback signal tecting, feedback mov anomaly; DF34 Check the brake and encoder. ement of encoder is 2. Brake force may be not too long.
  • Page 160 Chapter 8 Troubleshooting 8.4. Motor Initial Angle Tuning Faults Chart 8.4 Motor Initial Angle Rotation Tuning Fault List Error Definition Possible Causes Possible Solution Code Controller fault First solve fault according to error The drive has a failure and code, then angle tuning again. RF100 Controller has met fault.
  • Page 161 Chapter 8 Troubleshooting Chart 8.4 Motor Initial Angle Rotation Tuning Fault List(Cont'd) Error Definition Possible Causes Possible Solution Code 1. Broken circuit at load side or Current detection error lack of phase; During the tuning 1. Ensure 3-phase connection to motor; 2.
  • Page 162 Chapter 8 Troubleshooting Chart 8.5 Motor Initial Angle Static Tuning Fault List Error Definition Possible Causes Possible Solution Code Controller fault First solve fault according to error code, RF100 The drive has fault and Controller has met fault then angle tuning again. .Refer to Chart cannot do tuning.
  • Page 163 Chapter 8 Troubleshooting Chart 8.5 Motor Initial Angle Static Tuning Fault List (Cont'd) Error Definition Possible Causes Possible Solution Code 1. Broken circuit at load side or lack 1. Ensure 3-phase Current detection error of phase; connection to motor; During the tuning process, the 2.
  • Page 164 Chapter 8 Troubleshooting 8.5. Motor Parameters Tuning Faults Motor parameters tuning error code and their possible causes and solution are shown below in Chart 8.6 and Chart 8.7. (Including rotation and static parameters tuning) Chart 8.6 Motor Parameters Rotation Tuning Fault List Error Definition Possible Causes...

  • Page 165: Chapter 9 Maintenance

    Chapter 9 Maintenance Chapter 9 Maintenance This chapter describes precautions and notes for drive storage and maintenance. 9.1. Safety Precautions for Drive Maintenance & Storage  There are high voltage terminals in integrated controller, please DO NOT TOUCH. Otherwise there has potential risk of electric shock. ...

  • Page 166: Daily Check

    Chapter 9 Maintenance 9.2. Daily Check In order to increase the lifetime of controller and make sure the safety operation of elevator, it is necessary to check and inspect controller in a daily basis. As it is not allowed to remove the controller front cover with controller power on, the controller can check by observing the device external condition, including: 1．...

  • Page 167: Warranty

    Chapter 9 Maintenance 9.4. Quick Wear parts Controller is made from many components inside, all these parts have their lifetimes, and they depend on environment and working condition. As a result, in order to increase the lifetime of controller and make sure the safety operation of elevator, it is necessary to check and inspect some of these parts in a regular basis, replace them if needed.
  • Page 168 Chapter 10 Controller Installation with EMC Standard Chapter 10 Controller installation with EMC Standard This chapter explains in detail the integrated controller installation with EMC standard for reference. 10.1. EMC Briefing EMC (short for Electromagnetic Compatibility) refers to the device/system capability to function normally in an environment with electromagnetic interference.
  • Page 169 Chapter 10 Controller Installation with EMC Standard 4. Power cable and motor cable should use power cable with armor cover or shield. Power cable should use individual metal cable tunnel with reliable grounding point at controller side. Motor cable should follow the same grounding principle and its shield should also connect to motor cover at motor side.
  • Page 170 Chapter 10 Controller Installation with EMC Standard 1. Control cabinet must have GND public terminal (copper plate). 2. The case of control cabinet must be connected to the ground public terminal. This connection can be made between cabin door and ground public terminal copper plate (width >15mm). 3.
  • Page 171 Chapter 10 Controller Installation with EMC Standard 1. In the cabinet, the filter should be located close to the power line inlet as practicably as possible. Additionally, the filter supply line section left in the control cabinet must be as short as possible. 2.
  • Page 172 Appendix 1 Hoistway Switches Information Appendix 1 Hoistway Switches Information (Partly) F1.1 Leveling Switches & Flag Installation For elevator leveling control, two leveling switches (up/down leveling switches) and some door zone flags (one in each floor) are required. Two leveling switches are installed on top of car, door zone flag is installed in hoistway, their dimensions and positions are illustrated in Figure F1.1.
  • Page 173 Appendix 1 Hoistway Switches Information 3. For elevator speed ≤1.75m/s, only one up and one down terminal switch and one terminal flag is required. For elevator speed ≥2.0m/s, more terminal switches should be installed for safety purpose. Please see below Chart F1.1 for up/down terminal switches position with different elevator speed.

  • Page 174: Appendix 2 Parameters List

    Appendix 2 Parameters List Appendix 2 Parameters List Chart F2.1 Controller Parameters &Factory Setting List Parameter Name Default Value Set Value U0-00 Lower Limit U0-01 Upper Limit U0-02 Lower Slowdown 1 U0-03 Lower Slowdown 2 U0-04 Upper Slowdown 1 U0-05 Upper Slowdown 2 U0-06 Floor Data 1...
  • Page 175 Appendix 2 Parameters List Chart F3.1 Controller Parameters &Factory Setting List (Cont'd) Parameter Name Default Value Set Value F0-68 floor indicator setting F1-00 Car speed 1.60m/s F1-01 Motor speed 306r F1-03 Insp speed 0.2m/s F1-04 Start speed 0.01m/s F1-05 Leveling Speed 0.2m/s F1-06 Least Speed...
  • Page 176 Appendix 2 Parameters List Chart F3.1 Controller Parameters &Factory Setting List (Cont'd) Parameter Name Default Value Set Value F2-12 Over Time F2-13 SmoothStart Time 0.50 F2-14 Start Time/Hour F2-15 Start Time/Minute F2-16 Stop Time/Hour F2-17 Stop Time/Minute F2-18 Start Time 1/Hour F2-19 Start Time 1/Minute F2-20...
  • Page 177 Appendix 2 Parameters List Chart F3.1 Controller Parameters & Factory Setting List (Cont'd) Parameter Name Default Value Set Value F6-04 F6-05 F7-00 PIMulEnable F7-01 PI1 Range F7-02 PI2 Range F7-04 PI3 Range F7-05 1200 F7-06 F7-07 F7-08 F7-11 F7-12 F8-00 Encoder PPR 2048 F8-02...
  • Page 178 Appendix 3 NS01 Series Elevator integrated Controller Intensive Serial Communication Resolution Appendix 3 NS01 series villa lift control cabinet Intensive Serial Communication Resolution Intensive serial communication function is only valid for controller with software version 7001 and above, and its detail function description and setting method as follow: 1.
  • Page 179 Appendix 4 Menu operation processes with Digital tubes & operation keys Appendix 4 Menu operation processes with Digital tubes & operation keys [Floor state] [Fault status] [Fault exists] E-XX F-XX [No fault] [ENTER] [Invalid operation] [Hoistway auto tuning fault] H-00 LEXX [ESC] [ESC]...
  • Page 180 Appendix 4 Menu operation processes with Digital tubes & operation keys Digital display Keys ∨ Enter Figure: Display and key layout ESC: Cancel/return key; ∨: Flip key; ENTER: OK key; 1. Normally, display current floor F-XX: 2. Digital tube flashing display error code when fault occurs. 3.
  • Page 181 Appendix 4 Menu operation processes with Digital tubes & operation keys 4. H-00: Invalid parameter. 5. H-01: Display current running speed(Unit: cm/s): 1 6 0 ENTER 6. H-02: Hoistway parameter self-learning: ENTER Display L2 when run elevator to lower limit position. Press ENTER and elevator perform hoistway auto tuning automatically.
  • Page 182 Appendix 4 Menu operation processes with Digital tubes & operation keys 7. H-03: Temporary shielding overload signal, which is used for fast shielding of overload signal when running with 125% loads. This parameter is not saved. Power off, fault or exit from the menu will automatically reply overload signal.
  • Page 183 Appendix 4 Menu operation processes with Digital tubes & operation keys 9. H-05: Motor static angle auto tuning H 5 - Choose 1, press ENTER to enter motor auto tuning mode. T - 0 2 After drive microcontroller answer normal, display is shown below: T - 0 3 Keep pressing jog up or jog down to rotate motor 3 circles.
  • Page 184 Appendix 4 Menu operation processes with Digital tubes & operation keys 10. H-06: Car call input Enter (Enter car call input) g o 0 1 Up (select floor) g o 0 2 Enter (confirm selected floor) o 0 2 。 Press ESC to exit.
  • Page 185 Appendix 4 Menu operation processes with Digital tubes & operation keys 11. H-07: Open/Close door control Enter (Enter interface) Enter(Open door 1 output) o P d 1 o P d 1 Up (Select open/close) Enter (Close door 1 output) C L d 1 C L d 1 Enter (Open door 2 output) P d 2...
  • Page 186 Appendix 4 Menu operation processes with Digital tubes & operation keys 12. H-08: Temporary expansion of the electric torque and brake torque amplitude limit, while the output current will be amplified to the limit. It is specially used to test the slipping of wire rope. This parameter must be modified in the condition of inspection, and it is not allowed to save, and power off, fault, withdrawal of the menu, or the recovery of automatic running will all automatically recover the related parameters.
  • Page 187 Appendix 5 Simple rated slip tuning for geared motor Appendix 5 Simple rated slip tuning for geared motor Tuning conditions: 1. Only suit for drive software 1xxx_7x15 and above version. 2. Elevator must be operated with load (with rope). 3. Tuning type: FX-20=0. Each time after reset, this value will change to 1 automatically. So before rated slip tuning, this value must be set to 0.
  • Page 188 Appendix 6 ARD and Electric Brake Release Device Instruction for Power Off Emergency Rescue Operation Appendix 6 ARD and Electric Brake Release Device Instruction for Power Off Emergency Rescue Operation 1. ARD Emergency Rescue Operation 1.1. When AC220V power input stops, system detects utility grid losing power, ARD will activate automatically in 10 seconds;...
  • Page 189 Appendix 7 Control plan for villa special door structure Appendix 7 Control plan for villa special door structure F7.1 Hand pull door+ retiring cam 1.1 Hardware configuration 1.1.1 Cabinet:NS01 villa cabinet. 1.1.2 Retiring cam:Installed on car top, only when elevator is at unlocking zone, retiring cam will eject and push hall door lock, then hall door can be open.
  • Page 190 Appendix 7 Control plan for villa special door structure cam, it cannot control the solenoid coil directly, it needs to add a middle relay to convert control. Car top close output terminal on iBL6-DIO interface board PC1-2:CM1 and PC1-4:GM1. 1.3.4 Because the retiring cam needs to be controlled, one more cable needs to be added in traveling cable.
  • Page 191 Appendix 7 Control plan for villa special door structure F7.2 Hall pull door+ hall door electric bolt lock 2.1. Hardware configuration 2.1.1 cabinet：NS01 villa lift cabinet. 2.1.2 Electric bolt lock：Electric bolt lock is installed at hall door of each floor. Only when electric bolt lock is open, hall door can be opened.
  • Page 192 Appendix 7 Control plan for villa special door structure 2.4.4 While elevator stops and someone blocks light curtain, elevator will not run. During elevator running, if someone blocks light curtain, elevator will decelerate and stop, not sudden stop but will show Er54 fault. After light curtain recover, elevator will rescue to leveling position. 2.4.5 After hand pull door elevator stop at landing, if door is not opened, it must wait for F2-05 (Door open time), then can continue to run.
  • Page 193 Appendix 7 Control plan for villa special door structure electric bolt lock on hall door of each landing. 3.2 Parameter setting 3.2.1 F4-06-12 sets to ON. 3.2.2 F4-06-13 sets to ON。 3.2.3 F4-06-31 sets to ON to enable hand door function. 3.2.4 Set F4-06-19=OFF and F4-06-20=OFF.

  • Page 194: Port Definition

    Appendix 7 Control plan for villa special door structure F7.4 BL2000-HQK-V9.2 description as swing door controller 1. Range BL2000-HQK-V9.2 is used in villa lift for swing door or hall pull door control. 2. Port definition Specification Name Position Definition Usage Port type Rated load J1-1...

  • Page 195: Control Method

    Appendix 7 Control plan for villa special door structure Door control port definition： J5-1（COM:J5-3） J5-2（COM:J5-3） J5-4（COM:J5-5） Type 1 Door open output Door close output Electric bolt lock output Type 2 Unlock and open door Close door Not used 3 .Control Method Type 1: 1) For door motor: Open/close door and electric bolt lock are controlled individually.
  • Page 196 1、 Passenger trapped by power break Bluelight villa lift control cabinet has built-in ARD device. Once power break and passenger trapped, ARD emergency power will automatically switch in and help free the passenger without manual operation. And it will automatically power off after rescue complete to avoid battery to deep discharge.
  • Page 197 This function is directed against NS01 villa lift control system. This function is built since 7304 version, default setting is ON. During rescue process, it needs to configure Bluelight voice announcement to notice rescue operation. The program of voice announcement also needs to upgrade. Individual voice announcement supports rescue voice since 694_07 version.
  • Page 198 Due to ongoing product modification, data subject to change without notice...

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