Cattron REMTRON PatriotPro User Manual

Cattron REMTRON PatriotPro User Manual

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Remtron™ PatriotPro
User Manual
9M02-8999-A501-EN | Ver. 1.0

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Summary of Contents for Cattron REMTRON PatriotPro

  • Page 1 Remtron™ PatriotPro User Manual 9M02-8999-A501-EN | Ver. 1.0...
  • Page 2: Revision History

    All Cattron products are sold pursuant to the Terms and Conditions of Sale, a copy of which will be furnished upon request. When used as a tradename herein, Cattron means Cattron Holdings, Inc.
  • Page 3: Table Of Contents

    Table of Contents 1. Introduction …………………………………………………………………………………………………………. 1.1 Terminology ………………………………...……………………………………………………………………... 2. Warnings and Cautions ……………………………………………………………………………………………. 2.1 Warnings…………………………………………………………………………………………………………… 2.2 General Safety Information………………………………………………………………………………………. 2.3 Improper Use………………………………………………………………………………………………………. 2.4 Safety Instructions for Assembly / Disassembly……………………………………………………………….. 2.5 Operation of OCUs and MCUs with Identical System Address ……………………………………………… 3.
  • Page 4 7.5.1 Magnet/Vacuum Lift and Drop…………………………………………………………………………………. 7.5.2 Hoist or Crane Select…………………………………………………………………………………………… 7.5.3 Lights..……………………………………………………………………………………………………………. 8 OCU Maintenance…………………………………………………………………………………………………... 8.1 Built-in Reliability………………………………………………………………………………………………….. 8.2 Maintenance Personnel…………………………………………………………………………………………... 8.3 Preventative Maintenance……………………………………………………………………………………….. 9 CattronLink™..………………………………………………………………………………………………………. 9.1 What is CattronLink™ Software?………………………………………………………………………………. 10 Requirements to Achieve PL-d within a 'System'…………………………………………………………….. 11 Technical Specifications…………………………………………………………………………………………… 12 Configuration Sheets……………………………………………………………………………………………….
  • Page 5: Introduction

    1. Introduction This manual includes general information concerning the Remtron PatriotPro radio remote Operator Control Unit (OCU) operation. The information is of a general nature and does not include system-specific data, which is provided in the technical documentation accompanying the system's delivery.
  • Page 6: Improper Use

    WARNING Observe the statutory regulations and directives applicable for the intended purpose, for example: • Accident prevention regulations • Safety rules and directives • Standards • Generally applicable statutory and other binding regulations for accident prevention, environmental protection, and general safety and health requirements. •...
  • Page 7: Operation Of Ocus And Mcus With Identical System Address

    3. Why use Remote Control Cattron Portable Remote Control (PRC) systems deliver the safety and dependability required for efficient industrial control applications such as overhead cranes, conveyors, machines, etc. A remote control system enables an operator to be in the safest, most comfortable and most efficient position for each operation, minimizing risks of illness, injury or material damage and simultaneously boosting efficiency and productivity.
  • Page 8: Continuous Transmission

    RF channels will be available within that band. A clear unused (unless timesharing with another Cattron system) channel will be required for reliable operation. The OCU and MCU must operate on the same RF channel to communicate.
  • Page 9: Session And Frame Security

    MCUs. This portfolio and the possible combinations will be continuously expanded. These OCUs are not backward compatible with older Remtron™, Cattron™ or CattronControl™ MCUs because they have a high security, Enhanced Black Channel RF telegram format, that has become necessary to prevent a remote control system being subjected to a 'Store and Replay Attack' the possibility of which has been made more likely by the proliferation of lower cost RF scanning equipment.
  • Page 10: Ocu Overview

    The system is available as a range of standard packages that fit most applications but can also be tailored to any custom application. This provides great flexibility to make the solution exactly fit your needs. Standard Systems configurations and other media are available on the www.Cattron.com website under the specific product resources tab.
  • Page 11: Ocu Types Overview

    6.2 OCU Types Overview The Remtron PatriotPro is a lightweight, palm-sized, extremely rugged controller in standard and customized configurations. A label insert sheet is provided to identify button functionality that suits most applications. While the front graphic is standard, customized graphics and switch configurations are possible.
  • Page 12 At startup the pushbuttons are checked for the correct off state. These OCUs use off-the-shelf AA Alkaline batteries that will typically provide around 95 hours of continuous operation; the batteries are accessed via a sealed cover retained by two screws, as shown below. Figure 2: OCU, rear view 1.
  • Page 13: Data Logging

    6.3 Data Logging These OCUs feature a fault and data logging capability, which allows users to diagnose intermittent operational issues and record the total switch activations for planned maintenance. The Associated MCUs feature enhanced logging capabilities with totalizers and run-time per motion, enabling planned maintenance and data analytics. The OCU logs specific data, as shown in the table below.
  • Page 14: Operating Instructions

    7. Operating Instructions 7.1 OCU First Use Insert a new set of AA-size Alkaline batteries; these need to be installed. 7.2 OCU Battery – Removal and Replacement Referring to the figure below, the battery access is under the cover on the rear of the OCU. To replace the batteries, insert new batteries taking note of the correct polarity as shown on the graphic •...
  • Page 15: Operating The Ocu

    WARNING Multiple remote control systems may be used at, around, or near your operating facility. Therefore, before selecting an address for a system or spare, you must ensure it is the correct address for the equipment to operate. If the wrong address is programmed into an OCU or MCU, other remote-controlled equipment at, around, or nearby your facility may unintentionally become operational.
  • Page 16: Transition To Active Mode

    Table 3 - Switch ON LED Sequence LEDs Sequence Function E-Stop STATUS HAPTIC Entering Passive State GREEN At switch on after self test GREEN GREEN GREEN GREEN GREEN quick verify of LEDs & haptic BLUE 1 BUZZ INTERNAL Error 3 BUZZ CAT 2 Error Alternating Red/Green with SWITCH Error...
  • Page 17: Transition To Passive Mode

    7.4.4 Transition to Passive Mode The machine may be brought to a halt at any time by simply releasing the motion control button that will deactivate the motion control, or in an emergency, pressing the STOP button that will typically deactivate the crane main contactor.
  • Page 18: Lights

    8.2 Maintenance Personnel Unless customer technicians have received formal maintenance training from Cattron, the safe and approved maintenance philosophy is that faulty OCUs or MCUs should be returned to an authorized facility for repair. This ensures that safety and reliability are maintained at the required level.
  • Page 19: Cattronlink

    Due to this flexible and easily upgradeable configuration concept, it is not uncommon for one OCU to be kept as a spare for multiple cranes or machines, even if its functionality is widely varying. All OCU and MCU access is carried out wirelessly over a Bluetooth link from a laptop or PC running the Cattron software utility called CattronLink™.
  • Page 20: Requirements To Achieve Pl-D Within A 'System

    Examining the data logging stores. • CattronLink may be operated locally or remotely with the assistance of a member of the Cattron support team. Note: Not all features of CattronLink™ are available for all systems. The Cattron-S series, for example, has fixed configurations and a limited need for frequency or address management.
  • Page 21: Configuration Sheets

    12. Configuration Sheets Refer to the resource tab for PatriotPro OCU at the following web address. www.cattron.com/support-resources/ 13. RF Compliance Information to the User regarding FCC Compliance: • Changes or modifications not expressly approved by the manufacturer shall void the user's authority to operate the equipment.
  • Page 22 Due to continuous product improvement, the information provided in this document is subject to change without notice. Tech Support Contact a technical support specialist at 877.399.2937 for 24-hour support. Or visit cattron.com/contact for additional contact details. Cattron Global Headquarters | 655 N River Rd NW, Suite A, Warren, OH 44483...

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