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Hypontech HP51100 User Manual

Hbp-lv battery system
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USER MANUAL
V1.00
HP51100
HBP-LV Battery System

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Summary of Contents for Hypontech HP51100

  • Page 1 USER MANUAL V1.00 HP51100 HBP-LV Battery System...

  • Page 2: Table Of Contents

    CONTENT INTRODUCTION ....................3 1.1 Safety And Warnings ...................... 3 1.2 Label Description ......................4 1.3 Emergency Measures ....................5 Product Introduction ..................6 2.1 Dimension ........................6 2.2 Technical Data......................... 6 2.3 Interface ........................... 7 Storage and Installation .................. 8 3.1 Storage Environment ......................

  • Page 3: Introduction

    Contact after-sale service immediately if the battery is not able to be started. Otherwise, the battery might be damaged permanently. Do not move the battery system if it is connected to external battery modules. Contact after-sales service if the battery shall be replaced or added. HP51100 USER MANUAL...

  • Page 4: Label Description

    USER MANUAL IN PACK BATTERIES CONTAIN FLAMMABLE MATERIALS, BEWARE OF FIRE DO NOT DISPOSE WITH HOUSEHOLD WASTE INSTALL THE EQUIPMENT AWAY FROM FIRE SOURCES KEEP THE EQUIPMENT AWAY FROM CHILDREN. CE MARKS TUV MARKS RECYCLABLE AND REUSABLE HP51100 USER MANUAL...

  • Page 5: Emergency Measures

    • In the event of a fire, please make sure that the carbon dioxide extinguisher or Novac1230 or FM-200 is nearby. • The fire cannot be put out by water or ABC dry powder extinguisher. Firefighters are required to wear full protective clothing and self-contained breathing apparatus. HP51100 USER MANUAL...

  • Page 6: Product Introduction

    Max. Continuous discharging current 100A IP Class IP65 ° Ambient Temperature Range -20-60 Operation Humidity 5-95% (Non-Condensing) Altitude 3000m Communication Port Weight 55kg ° Designed Cycle Life 8000 cycles @ 95% DOD / 25 C / 1C / 70% SOH HP51100 USER MANUAL...

  • Page 7: Interface

    CAN 1 Port of next battery system. Port Negative x2 Black, matched cable 25mm Port Positive x2 Red, matched cable 25mm M5 screw, Yellow-Green cable, 10 AWG DC Isolator 125A, with waterproof cover ADD Switch Under the metal lid: 4-bit DIP switch HP51100 USER MANUAL...

  • Page 8: Storage And Installation

    7. The installation location must not be a place prone to accumulate water 8. The installation location must not be a place where temperature changes extremely. 9. The installation location must be a place away from strong interferences. HP51100 USER MANUAL...
  • Page 9 10. The installation location must be away from conductive (metal) dust. 11. The altitude of the installation location shall be less than 3000m. 12. The ambient temperature shall be between -20° C and +60° C. 13. The ambient humidity should be between 5-95%. HP51100 USER MANUAL...

  • Page 10: Installation Clearance Requirements

    The installation distance shall satisfy the requirements of the battery and the inverter at the same time when an inverter is connected with the battery system. For the installation distance requirement of the inverter, please refer to User Manual of Hypon HES series inverter. HP51100 USER MANUAL...

  • Page 11: Installation Angle Requirements

    3.4 Installation Angle Requirements Install the equipment vertically, no tilt or upside down. 3.5 Safety Gear It is recommended to wear the following safety gear when dealing with the battery pack. HP51100 USER MANUAL...

  • Page 12: Unpacking Inspection

    3. Check the deliverables for correct model, complete contents, and intact appearance. Contact the supplier as soon as possible if any damage is found. 3.6.1 Packing List (Single Unit) Item Quantity Figure Battery System Mounting plate Mounting Accessories Documents HP51100 USER MANUAL...
  • Page 13 Output Power Cable (+) 1.5m Output Power Cable (-) 1.5m Grounding Cable 1.5m Output Communication 1.5m Cable Waterproof module 3.6.2 Part List (N-unit in Parallelized Battery System) Item Quantity Figure Battery System Mounting plate Mounting Accessories Documents HP51100 USER MANUAL...
  • Page 14 N=Number of units in parallelized battery system (2≤N≤10) [1] Output Power Cable (-) can be optional according to the actual installation requirements: 1.5m: For single battery. 3.2m: For 2-3 units in parallel. 5.5m: For 4-6 units in parallel. For longer cable, please contact Hypon. HP51100 USER MANUAL...

  • Page 15: Equipment Installation

    3. Confirm that the DC isolator is in the OFF state to ensure that there is no live operation. 3.7.2 Floor Mounting Step 1: Mark locating points Place the mounting plate close to the wall and floor firmly; Mark the 2 locating points to wall with hole on the mounting plate as shown below: HP51100 USER MANUAL...
  • Page 16 Mark the 4 fixed position with the mounting plate. Measuring distance from floor to bottom of the mounting plate can also ensure the height (76~80mm). Step 3: Drill holes Drill 4 holes on the wall using an impact electric driller. Hole diameter: 12mm Hole depth:70mm HP51100 USER MANUAL...
  • Page 17 Step 4: Install mounting plate Fix the mounting plate with the expansion screw packed in mounting accessories. Tightening Torque: 12N·m HP51100 USER MANUAL...
  • Page 18 Firstly, remove the cover from the battery system ((Use T20 screwdriver); Hang the battery system on the mounting plate. Step 6: Fix the battery system Use M5 bolt (Use T25 screwdriver) in mounting accessories to fix the battery system for keeping horizontal. HP51100 USER MANUAL...
  • Page 19 Place the mounting plate close to the wall firmly and keep horizontal; Mark the 4 fixed position with the mounting plate. Repeat Step3~Step6 in section 3.7.2 Floor Mounting Notice: Ensure the battery system and mounting bracket have been installed correctly and tightly. HP51100 USER MANUAL...

  • Page 20: Cable Connection Of Single Battery System

    A: Power Cable + (Red); B: Power Cable - (Black) C: Communication cable; D: Grounding Cable (Connect to inverter) 3.8.2 Ground Connection Connect the PE cable first before installing the equipment. Disconnect the PE cable last when dismantling the equipment. HP51100 USER MANUAL...
  • Page 21 3. If the Battery connectors are not assembled properly and locked into place, arc or overheat may be induced. Plug the power connectors into power port. If hearing sound “Click”, the connectors are installed properly. Notice: If there is an unused terminal, please seal it with protective cap. HP51100 USER MANUAL...
  • Page 22 Step 4: Ensure definition of 2 lines before connect to inverter Notice: If there is an unused terminal, please seal it with protective cap. Make sure the communication cable waterproof module has been mounted properly and adequately. HP51100 USER MANUAL...

  • Page 23: Commissioning For Single Battery System

    Proceed to step 2. If the LED shows other states, it indicates that an alarm have occurred. Please stop the commissioning procedure and shut down (section 3.11) the battery immediately. Read section 3.16 to seek for solution. HP51100 USER MANUAL...
  • Page 24 Image Step 1 Step 2: Tighten the screw on cover of DC isolator. Image Step 2 Step 3: Close the top cover after the battery system is turned on. (Use T20 screwdriver). Image Step 3 HP51100 USER MANUAL...

  • Page 25: Battery Model Setting

    3.10 Battery Model Setting 3.10.1 Scan the QR code to download the HYPON.Cloud APP Google Play APP Store Android Apk 3.10.2 Select the battery model Select the right battery model in Parameter Settings of Inverter on Hypon.Cloud: “Hypontech-LV”. HP51100 USER MANUAL...

  • Page 26: Shutdown For Single Battery System

    Step 3: Turn off the DC isolator in the battery system. Step 4: Make sure that indicator is off. Step 5: Tighten the screw on cover of DC isolator. Step 6: Close the top cover after the battery system is shutdown. (Use T20 screwdriver). HP51100 USER MANUAL...

  • Page 27: Cable Connection Of Parallelized Battery System

    If multi batteries are to be connected, check and select batteries with similar production date and a same cell grade. 3.12.2 Ground Connection Please refer to section 3.8.2. The middle unit in parallelized battery system needs to install two terminal lugs. HP51100 USER MANUAL...
  • Page 28 Please refer to section 3.8.4. 1. Master must be connected with inverter with CAN 1 port. 2. CAN 2 port must be connected with CAN 1 port. 3. CAN 2 port in the last unit is unused. HP51100 USER MANUAL...
  • Page 29 DIP address is shown working mode when the DIP address is as below (Factory Default Setting): shown as below: port. 3. CAN 2 port in the last unit is unused. image 3.12.5-1 image 3.12.5-2 HP51100 USER MANUAL...

  • Page 30: Commissioning For Parallelized Battery System

    4. For any unused terminals, please seal them with protective caps. 5. Make sure the voltage of the inverter is in the same level with the battery system. 6.The installing on place is clean and well ventilated. 7.The place is convenient for operation on and maintenance. HP51100 USER MANUAL...
  • Page 31 Please stop the commissioning procedure and shut down (section 3.15) parallelized battery system immediately. Read section 3.16 to seek for solution. Image Step 1 Step 2: Tighten all* screws on cover of DC isolators. Image Step 2 HP51100 USER MANUAL...

  • Page 32: Battery Model Setting For Parallelized Battery System

    Step 4: Make sure that all* indicators are off. Step 5: Tighten all* screws on cover of DC isolators. Step 6: Close all* top cover after the parallelized battery system is shutdown. (Use T20 screwdriver). including Master Unit & Slave Units HP51100 USER MANUAL...

  • Page 33: Indicator Status

    SOC2 SOC3 SOC4 SOC5 States Shutdown Standby Flash Shown based on capacity. Shown based on capacity. Discharge SOC Indicator The highest level of flashes (refer to Capacity indication) to indicate Charge Flash the battery is charging/ discharging. HP51100 USER MANUAL...
  • Page 34 SOC - based on If the following conditions occur, please wait for 20 mins. If LED don’t return to normal state after 20 mins, please check wire connection firstly. If issues still are not resolved, please contact HYPONTECH. LED Display Description System state RUN - steady green.

  • Page 35: Maintenance

    Select correct battery model type Communication failure on the inverter on Hypon.Cloud APP. on the inverter on Hypon.Cloud. between battery and Turn off the battery and set the inverter. The ADD switch setting is error. ADD switch correctly HP51100 USER MANUAL...

  • Page 36: Battery Maintenance

    Solution: Preform the balancing maintenance (fully charged) every 3 month. Generally, this maintenance progress needs to be Once every 3 months completed when external devices such as the monitor software and battery and inverter are in good communication. HP51100 USER MANUAL...

  • Page 37: Transportation

    ● The battery modules meet the UN38.3 certificate standard. ● In particular, special rules for the carriage of goods on the road and the current dangerous goods law, specifically ADR(European Convention on the International Carriage of Dangerous Goods by Road), as amended, must be observed. HP51100 USER MANUAL...

  • Page 38: Disclaimer

    ● External influence including unusual physical or electrical stress (power failure surges, inrush current, etc.) ● Use of an incompatible inverter or devices ● Connect to other brands inverters without authority from the battery HP51100 USER MANUAL...
  • Page 39 SUZHOU HYPONTECH CO., LTD. -MANUFACTURING SUZHOU HYPONTECH CO., LTD. - HQ OFFICES NO.588 WUTAISHAN ROAD, SND, SUZHOU 215000, CHINA SUZHOU HEFENG SCIENCE AND TECHNOLOGY INNOVATION PARK HYPONTECH DEUTSCHLAND GMBH – GERMANY BRANCH NO.2, TAISHAN ROAD, SUZHOU CHINA – 215129 RUDOLF DIESEL STR. 11, 69115 HEIDELBERGW T +86 512 807 12199 E SERVICE@HYPON.COM...