Related Manuals for Kongsberg SIMRAD Robertson HLD350 MK2
Summary of Contents for Kongsberg SIMRAD Robertson HLD350 MK2
- Page 1 INSTRUCTION MANUAL Robertson HLD350 MK2 Robertson HLD2000 MK2L Hydraulic Linear Drive 20220109...
- Page 2 Simrad Robertson AS Telephone: +47 51 46 20 00 Nyåskaien Telefax: +47 51 46 20 01 P.O. Box 55 N-4379 Egersund, Norway...
- Page 3 Instruction manual Instruction Manual This manual is intended as a reference guide for correctly installing and maintaining the HLD350 MK2 and HLD2000 MK2 Hydraulic Linear Drives. Please take time to read this manual to get a thorough understanding of the drive system components and its relationship to a complete autopilot system.
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Page 4: Document Revisions
Robertson Hydraulic Linear Drive Document revisions Documentation Hardware/Software Project/Product department design Management Date Sign Date Sign Date Sign – 07.97 N.G. 07.97 I.K. 07.97 Th.H. 29.04.98 N.G. 29.04.98 I.K. 29.04.98 Th.H. 21.09.99 N.G. 21.09.99 I.K. 21.09.99 Th.H. 15.11.00 N.G. 16.11.00 I.K. -
Page 5: Table Of Contents
Instruction manual Contents GENERAL......................... 5 TECHNICAL SPECIFICATIONS ................7 Standard version ....................7 Split version ......................8 Dual cylinder version .................... 9 Comparison chart for HLD MK2 versions ............10 INSTALLATION......................11 Mechanical installation ..................11 Electrical connection.................... 12 J300X/J3000X Junction Unit ................12 J101A Junction Unit ..................... - Page 6 Robertson Hydraulic Linear Drive Innhold GENERELT........................6 TEKNISKE SPESIFIKASJONER ................. 7 Delt versjon ......................8 Dobbel sylinder versjon ..................9 Sammenligningstabell for MK2 versjoner............10 INSTALLASJON ......................13 Mekanisk installasjon ..................13 Elektrisk tilkobling....................14 J300X/J3000X koblingsenhet ................14 J101A koblingsenhet .................... 14 KONSTRUKSJON OG VIRKEMÅTE ..............
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Page 7: General
Instruction manual GENERAL HLD350 MK2 and HLD2000 MK2 are hydraulic linear drives designed for boats with mechanical steering systems such as wire and cable steering (teleflex ). Because of the direct connection to the rudder, the hydraulic linear drive can be used even if the hand steering should fail. This can be an important safety factor. -
Page 8: Generelt
Robertson Hydraulic Linear Drive GENERELT HLD350 MK2 og HLD2000 MK2 er hydrauliske lineære drivenheter beregnet for båter med mekaniske styresystemer som kabel- og kjettingstyring (teleflex). På grunn av den direkte tilkoblingen til roret vil den lineære drivenheten kunne brukes selv om håndstyringen skulle svikte, noe som gir større sikkerhet. -
Page 9: Technical Specifications
Instruction manual TECHNICAL SPECIFICATIONS Standard version Motor voltage: ........12V DC Max. current HLD350/2000L:..10/20A Average power consumption:..40 – 60 W Peak thrust HLD350/2000L: ..350kp / 500kp Continuous duty HLD350/2000L: 250kp / 390kp Max. speed HLD350/2000L: ..10 sec./17 sec. full travel (Adjustable in the autopilot electronics) Stroke: .......... -
Page 10: Split Version
Robertson Hydraulic Linear Drive Split version To obtain good flexibility in the installation of the HLD, a split version is available. The hydraulic cylinder and the motor/pump-unit are made as separate units with provisions to connect hydraulic hoses between the two. Modifications have been made on the pump housing for this purpose. -
Page 11: Dual Cylinder Version
Instruction manual Dual cylinder version This model meets the requirement for increased torque without increasing the radial forces on the rudder stock. It combines the RPU200 reversible pump with two cylinders having the standard stroke or long stroke. 4 flexible hoses of 1 m (3 ft) connect the pump to the cylinders. -
Page 12: Comparison Chart For Hld Mk2 Versions
Robertson Hydraulic Linear Drive Comparison chart for HLD MK2 versions MODEL MOTOR JUNC- PEAK HARD- PWR. TILLER VOLTS TION STROKE THRUST RUDDER OVER CON- UNIT mm (in.) kg (lb.) TORQUE TIME SUMP. sec. (in.) (lb.in.) (30% load) HLD350 J3000X 200 (7,9) 2,5-8 A HLD350S (770) -
Page 13: Installation
Instruction manual INSTALLATION Refer to table in section 2.4 to verify that appropriate HLD model is selected for your boat. If there is any doubt as to whether HLD350/HLD2000L can be installed, this can be clarified by undertaking the calculations shown in the appendix. -
Page 14: Electrical Connection
Robertson Hydraulic Linear Drive Remove the valve cap on the tank when the unit is installed. Figure 6 HLD Installation Electrical connection J300X/J3000X Junction Unit The HLD is connected to the autopilot via J300X or J3000X Junction unit according to the following diagram: HYDRAULIC JUNCTION UNIT LINEAR DRIVE... -
Page 15: Installasjon
Instruction manual adjustment (i.e. the steering performance of the boat when autopilot steering) after installation of the system. Note that for the HLD350 (not the HLD2000L) the trimpotentiometer RV1 in J1000/J101A should be adjusted to approx. 2/3 of full C.W. position. -
Page 16: Elektrisk Tilkobling
Robertson Hydraulic Linear Drive Elektrisk tilkobling J300X/J3000X koblingsenhet HLD kobles til autopiloten via J300X eller J3000X koblingsenhet i henhold til fig. 7. J101A koblingsenhet HLD kan også kobles til tidligere autopilotmodeller som bruker J101A eller J1000 koblingsenheter. Koblingsenhetene kontrollerer strømmen til motoren og by-pass ventilen. Koblingsenheten har også innebygget hastighetsregulering av HLD, noe som gir anledning til å... -
Page 17: Construction And Principle Of Operation
Instruction manual CONSTRUCTION AND PRINCIPLE OF OPERATION The HLD is delivered completely assembled with tank, reversible hydraulic pump and a balanced hydraulic cylinder. The HLD is therefore a completely closed system. Tank The tank is machined out of solid aluminium necessary oilways are drilled out. -
Page 18: Reversible Hydraulic Pump
Robertson Hydraulic Linear Drive compared to the ones with separate check valves. It should be observed however, that this version does not have the extra protection against internal leakage (bypass) as the models with separate check valves. Reversible Hydraulic Pump The pump consists of valve block, reversible gear pump, pressure operated non-return valves, electric permanent magnet motor, suction valves and slide. -
Page 19: Konstruksjon Og Virkemåte
Instruction manual KONSTRUKSJON OG VIRKEMÅTE HLD leveres komplett sammenbygget med tank, reverserbar hydraulisk pumpe og balansert hydraulisk sylinder. Den arbeider dermed i et lukket system. Tank Tanken er frest ut av massiv aluminium og nødvendige oljeløp er utboret. I tanken er det montert en bypass-ventil for at det mekaniske styresystemet skal kunne brukes når autopiloten ikke er i bruk. -
Page 20: Hydraulisk Rorsylinder
Robertson Hydraulic Linear Drive Hydraulisk rorsylinder Rorsylinderen består av sylinderrør, stempelstang med stempel, endestykke og fot. Stempelstangen er gjennomgående. Stempelarealet er likt på begge sider, og sylinderen er dermed balansert. 20220109C... -
Page 21: Parts List
Instruction manual PARTS LIST Linear drive units and main parts Refer to Figure 8. Pos. Part no. Description 21113303 HLD350 MK2 Hydraulic linear drive complete, stroke 200 mm 21113311 HLD350 MK2S Hydraulic linear drive complete, stroke 200 mm, split version 21113360 HLD2000 MK2L Hydraulic linear drive complete, stroke 340 mm... -
Page 22: Tank Assembly
Robertson Hydraulic Linear Drive Tank assembly Figure 9 HLD Tank assembly (N3-111282C) Pos. Part no. Description 21112891 Tank 21112800 Cover for tank 44156537 Solenoid valve 12V, complete 44157634 Coil 12V 44156594 Solenoid valve 24V, complete 44157626 Coil 24V 44150555 Screw sock. Head M4x16 44150274 Washer M4 21112834... -
Page 23: Pump Assembly
Instruction manual Pump assembly Figure 10 Pump assembly Pos. Qty. Part no. Description 44149912 Screw sock. Head M5x60 44152775 Screw sock. Head M6x35 21101191 Pump cover 44150050 Split washer M6 44149912 Screw sock. Head M5x60 44154656 O-ring Ø9,25x1,78 silicon 21109038 Valve block 44118552 Steel ball Ø6,35... -
Page 24: Cylinder Assembly
Robertson Hydraulic Linear Drive Cylinder assembly Figure 11 Cylinder assembly (N3-111284A) Pos. Qty. Part no. Description 21215991 Base plate complete 21219019 Plastic bearing 21112768 Back end piece 21219027 Gasket 21112867 HLD350 Piston complete 21113063 HLD350 MK2 Piston complete 21113253 HLD2000L Piston complete 21113071 HLD2000 MK2L Piston complete 21112974... - Page 25 Instruction manual 44150043 Nut M6 21112784 End piece 44150050 Washer M6 44150068 Nut M6 44148039 Copper washer 12x16x1,5 44165892 Hollow screw M12x1,5 single 44165900 Clamping ring coupling M10x1x8 21113030 Pipe with banjo coupling 21113055 Pipe with banjo coupling 44154565 Set screw M8x8 44165918 Nut ring UM 35-25-5 21113048...
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Page 26: Appendix
Robertson Hydraulic Linear Drive APPENDIX Calculation of the force against the rudder 1. When the rudder torque is known. The rudder torque is usually obtained from the boat builder. To find the force against the rudder, the length of the rudder tiller must first be known. - Page 27 Instruction manual i = turn-over ratio T = numbers of turn (hard over-hard over) a = one half of the rudder angle Now we can find the rudder torque from the formula: M = M x i (kpm) M = rudder torque = helm torque (kpm) i = turn-over ratio When the rudder torque is known, use the same procedure as for...
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Page 28: Tillegg
Robertson Hydraulic Linear Drive TILLEGG Beregning av kraften som virker på roret 1. Når rormomentet er kjent Rormomentet kan i de fleste tilfeller opplyses av båtprodusenten. For å finne kraften på roret i kp, må vi først vite hvor lang rorkulten er. - Page 29 Instruction manual i = omsetningsforhold T = antall rattørn (borde til borde) a = halve rorvinkel Nå finner vi rormomentet med formelen: M = M x i (kpm) M = rormoment = rattmoment (kpm) i = omsetningsforhold Når rormomentet nå er kjent brukes samme fremgangsmåte som under punkt 1.
- Page 30 Selmar Electronics S.A. Marine Parts Heimgartner Advance Trident Ltd. AUSTRIA CANADA 14, Gian. Tzelepi Str. Pfäffikerstr. 6 P.O. Box 4174 Allroundmarin Kongsberg Simrad Mesotech Ltd EL-185 31 Piraeus CH 8604 Volketswil/Zürich Kingsland Griesfeldstrasse 1 (Maritime Dept.) Tel.: +30 1 411 9521 Tel.:...
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