Changan CS35 2012 Workshop Manual
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Changan CS35 2012 Workshop Manual

Changan CS35 2012 Workshop Manual

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CS35 Workshop Manual
General Information
CS35RM2S11

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Summary of Contents for Changan CS35 2012

  • Page 1 CS35 Workshop Manual General Information CS35RM2S11...
  • Page 3 CS35 2013.04...
  • Page 5 CS35 2013.04...

  • Page 7: Table Of Contents

    Service Information 1.1 Service Information 2012 CS35 Table of Contents PAGE 1.1.1 General Information Description and Operation ....................... 1.1.1-1 About This Manual........................1.1.1-1 Health and Safety Precautions ....................1.1.1-2 Standard Workshop Practices ....................1.1.1-12 Solvents, Sealants and Adhesives ..................1.1.1-14 Road/Roller Testing ........................

  • Page 8: Service Information

    Service Information Noise Diagnostic Procedure .....................1.1.5-7 CS35 2013.04...

  • Page 9: About This Manual

    Replacement parts The manual is divided into six groups, General Information, Chassis, Powertrain, Electrical, Body The parts from Changan Automobile Co., Ltd. are and Wiring Diagram. manufactured according to the original factory standard. Only the original parts from Changan The Table of Content of the manual can guide you Automobile Co., Ltd.

  • Page 10: Symptom Diagnosis And Testing

    1.1.1-2 General Information 1.1.1-2 Symptom Diagnosis and Testing Airbag Symptom Diagnosis and Testing is used to iden- Refer to: Chemical Materials. tify the vehicle system fault that can't be con- Highly flammable, explosive substances - observe firmed through visual inspection, excluding the No Smoking policy.

  • Page 11: Air Conditioning Refrigerant

    1.1.1-3 General Information 1.1.1-3 Adhesive and Sealant 2. Airbag - forbidden operations: • Do not place the inflammable substance Refer to: Chemical Materials. or gas generator together with the airbag. Highly flammable - observe No Smoking policy. • storage temperature generator shall not exceed 80°C.
  • Page 12 1.1.1-4 General Information 1.1.1-4 Cyanoacrylate adhesives (super-glues) linked to general, food preparation or drinking MUST NOT contact the skin or eyes. If skin or water supplies. eye tissue is bonded, cover with a clean moist Battery Acids pad and seek immediate medical attention. Do not attempt to pull tissue apart.

  • Page 13: Clutch Fluid

    1.1.1-5 General Information 1.1.1-5 • organize work practices • Do not sniff or smell chemical materials. protective clothing to avoid soiling of the Brief exposure to high concentrations of skin eyes, breathing vapors, fumes can be toxic or harmful. aerosols, dusts or fumes, inadequate Clutch Fluid container labeling, fire and explosion hazards.

  • Page 14: Fibre Insulation

    1.1.1-6 General Information 1.1.1-6 Fire Never misuse electrical equipment and never use equipment that is in any way faulty. The results Refer to: Welding, Foams, Legal Aspects. could be fatal. Many of the materials found on or associated with Make sure that the cables of mobile electrical the repair of vehicles are highly flammable.
  • Page 15 1.1.1-7 General Information 1.1.1-7 Foams - polyurethane dry and have the strong irritability. The gasoline entering into eyes will cause blindness. A great Refer to: Fire Prevention. amount of benzene is contained in the gasoline, inhaling the benzene is toxic to person. The gaso- Used in sound and noise insulation.

  • Page 16: Gas Cylinders

    1.1.1-8 General Information 1.1.1-8 Gas Cylinders High Pressure Air, Lubrication and Oil Test Equipment Refer to: Fire Prevention. Refer to: Lubricants and Greases. Gases such as oxygen, acetylene, argon and pro- Always keep high-pressure equipment in good pane are normally stored in cylinders at pressures condition, and regularly maintained, particularly at of up to 138 bar (2000 psi).

  • Page 17: Pressurized Equipment

    1.1.1-9 General Information 1.1.1-9 • Do not wear clothes and shoes with much 2. Multiple Pack oil stain. Wash the safety clothes Can also contain harmful and toxic unreacted regularly. resins and resin hardening agents. The man- • Seek immediate medical care if injured. ufacturers instructions should be followed.

  • Page 18: Suspended Loads

    1.1.1-10 General Information 1.1.1-10 Solvent Underseal Refer to: Chemical Materials, Fuels, Fire. Refer to: Corrosion Protection Materials. For example acetone, white spirit, toluene, Welding xylene, trichloroethane. Used in cleaning and Refer to: Fire, Electric Shock, Gas Cylin- dewaxing materials, paints, plastics, resins and ders.

  • Page 19: Warning Symbols On Vehicles

    1.1.1-11 General Information 1.1.1-11 3. Gas Welding (and Cutting) Oxy-acetylene torches may be used for weld- ing and cutting, and special care must be taken to prevent leakage of these gases, with consequent risk of fire and explosion. The process will produce metal spatter and eye and skin protection is necessary.

  • Page 20: White Spirit

    1.1.1-12 General Information 1.1.1-12 Standard Workshop Practices 4. Indicating that there is flammable liquid or steam nearby Vehicle in Workshop Open fire is prohibited. When working on a vehicle in the workshop Refer to: Fire Prevention. always make sure that: •...

  • Page 21: Connecting A Slave Battery Using Jumper Cables

    1.1.1-13 General Information 1.1.1-13 ing eyes and must also be attached to the the risk of arcing occurring when the final connection is made. other vehicle such that the rope will not foul the bodywork. When a vehicle with automatic transmission is towed, the gear selector must be in position N (Neutral).

  • Page 22: Solvents, Sealants And Adhesives

    1.1.1-14 General Information 1.1.1-14 Component Cleaning It is of fundamental importance that certain essential equipment, example torque To prevent the ingress of dirt, accumulations of wrenches, multimeters, exhaust gas analyzers or loose dirt and greasy deposits should be removed rolling roads, are regularly calibrated in accor- before disconnecting or dismantling components dance with the manufacturers instructions.
  • Page 23 1.1.1-15 General Information 1.1.1-15 Road or Roller Testing as brakes, lights and steering, should always be carried out before the road or roller test. WARNING: If road testing, check the brake • The engine oil level. operation while still traveling at low speed before continuing with the test.

  • Page 24: Brake Testing

    1.1.1-16 General Information 1.1.1-16 • the brake operation and efficiency. Brake Testing WARNING: When brake testing, avoid breathing the fumes from hot brakes. This may contain asbestos dust which is haz- ardous to health. Avoid brake testing on busy roads where it may cause inconvenience or danger to other road users.

  • Page 25: Identification Codes

    1.1.2 Identification Codes 1.1.2-1 Identification Codes 1.1.2-1 Description and Operation Vehicle Identification Number (VIN) A1102001 Item Description Item Description VIN position on body VIN position on instrument panel VIN Interpretation Item Description Item Description 1 ~ 3 Manufacturer Identification Code Driving mode Vehicle classification code Inspection Number...

  • Page 26: Product Plate

    1.1.2-2 Identification Codes 1.1.2-2 Product Plate VIN: LS5A3DBE7BAXXXXXX SC7164A JL478QEE 1598mL 91kw 1653kg 2012/12/15 A1102002 CS35 2013.04...

  • Page 27: Traction And Lifting

    1.1.3 Traction and Lifting 1.1.3-1 Traction and Lifting 1.1.3-1 Jacking Description and Operation Traction WARNING: Always park the vehicle on a hard level surface. If the vehicle must be jacked up on a soft surface use load spreading blocks under the jack. Always chock the wheel diagonally opposite the jacking point.
  • Page 28 1.1.3-2 Traction and Lifting 1.1.3-2 Lifting WARNING: It is important to use the cor- rect lifting position for the lifting safety. Otherwise, the vehicle may be damaged or injury may be caused. CAUTION: When lifting the vehicle with a two post lift, vehicle lift arm adapters must be used under the lifting points.

  • Page 29: Maintenance Schedule

    1.1.4 Maintenance Schedule 1.1.4-1 Maintenance Schedule 1.1.4-1 Description and Operation 12. Disconnect the wiring harness connectors of all control modules and the power wire of Maintenance Items battery in welding. Pay special attention to safety to prevent acci- 13. Do not install the equipment which may dents before vehicle inspection.

  • Page 30: Daily Maintenance

    1.1.4-2 Maintenance Schedule 1.1.4-2 Daily Maintenance Daily maintenance means three inspections, i. e. the inspections of vehicle safety structure and the retaining situations of all components before/in and after driving. Daily maintenance means three inspec- tions, i. e. the inspections of vehicle safety structure and the retaining situations of all components before/in and after driving.
  • Page 31 1.1.4-3 Maintenance Schedule 1.1.4-3 Interval: This interval should be judged (x1,000) by odometer reading or months, whichever months comes first. Item Replace every 10, 000 KM or 6 months 11. Fuel filter (But shorten the service interval under severe conditions) 12.
  • Page 32 28. Transmission oil 29. Toe-in I. A I. A I. A I. A I. A I. A I. A I. A I. A ★ The engine oil used for Changan model must be above SM 10 W/40. CS35 2013.04...

  • Page 33: Noise, Vibration And Harshness

    1.1.5 Noise, Vibration and Harshness 1.1.5-1 Noise, Vibration and Harshness 1.1.5-1 Description and Operation Sound Transmitted Through Air This chapter briefly introduces the noise and vibratin generation and how to eliminate it. Meaning of NVH in Automotive Engineering N = Noise - audible sound. V = Vibration - perceptible vibration .

  • Page 34: Vibration Process Engineering

    1.1.5-2 Noise, Vibration and Harshness 1.1.5-2 Noise Transmitted Through Vehicle Resonance • Every object has its inherent vibration frequency. • If a certain system vibrates the object with its inheerent vibration frequency, it will cause resonance. • When engine reaches resonance frequency, engine...

  • Page 35: Sound Insulation

    1.1.5-3 Noise, Vibration and Harshness 1.1.5-3 Sound Insulation Absorb In vibrational science, the meaning of sound insu- • Sound is reflected when meeting hard surface. lation is the decoupling of component and sys- tem. • Sound will be absorbed when meeting soft external surface.

  • Page 36: Noise And Vibration On Vehicle

    1.1.5-4 Noise, Vibration and Harshness 1.1.5-4 Noise and Vibration on Vehicle Noise and Vibration Caused by Intake and Exhaust System The noise levels are different based on the differ- ent positions of passengers on vehicle. Air intake system can be regarded as the vehicle air and solid noise source.

  • Page 37: Bleed System

    1.1.5-5 Noise, Vibration and Harshness 1.1.5-5 Transmission route of sound: • The great air pressure changes on the surface air intake system components will • The transmission ways of the noise cause strong vibration. generated by the intake and the exhaust •...

  • Page 38: Body

    1.1.5-6 Noise, Vibration and Harshness 1.1.5-6 Higher Requirements for Vehicle Body engine rigidity (no gaps at the bracket connec- tion). • Good falling or knock performance Simple problem tesing: • Spacious interior • Remove all suspension bushings in • Corrosion resistance exhaust system.

  • Page 39: Symptom Diagnosis And Testing

    1.1.5-7 Noise, Vibration and Harshness 1.1.5-7 Symptom Diagnosis and Testing Identify the Condition NVH usually occur in four areas: Inspection and Verification • Tire 1. Start the vehicle to reshow the malfunction, verify the customer concern. • Engine accessories • Suspension 2.

  • Page 40: Noise Conditions

    1.1.5-8 Noise, Vibration and Harshness 1.1.5-8 Noise Conditions The road test and customer interview (if available) provide information needed to identify the condi- • Gear noise is typically a howling or tion and give direction to the correct starting point whining due to gear damage or incorrect for diagnosis.

  • Page 41: Road Conditions

    1.1.5-9 Noise, Vibration and Harshness 1.1.5-9 Road Test Quick Inspects 5. Noise and vibration while turning (clicking, popping or grinding noises) may be due to the 1. 24 ~ 80 km / h: following: With light acceleration, a moaning noise is •...

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