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Changan Manuals
Automobile
SC1010
Service manual
Changan SC1010 Service Manual
Mini car
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
Specifications
Locations of Engine Number and Body Number
Standard Shop Practices
Special Tools
Troubleshooting
Engine Troubles
Carburetor Troubleshooting
Exhaust and Muffler Troubleshooting
Clutch Troubleshooting
Transmission Troubleshooting
Differential Troubleshooting
Propeller Shaft Troubleshooting
Brakes Troubleshooting
Front Suspension and Steering System Troubleshooting
Starting Motor Troubleshooting
Alternator Troubleshooting
Wiper Motor Troubleshooting
Fuel Meter Troubleshooting
Turn Signal Lights Troubleshooting
Speedometer Troubleshooting
Water Temperature Meter Troubleshooting
Oil Pressure Warning Light Troubleshooting
Charge Warning Light Troubleshooting
Horn Troubleshooting
Engine
Engine Description
Blowby Gas Recycling System
Engine Services Not Requiring Engine Removal
Dismounting the Engine
Engine Disassembly
Engine Maintenance Service Notes
Cylinder Head Maintenance
Rocker-Arm Shaft and Rocker Arms Maintenance
Valve Guide Replacement
Valves Maintenance
Valve Seat Repair
Valve Springs Maintenance
Camshaft Maintenance
Journal Wear
Cylinder Block Maintenance
Piston and Piston Rings Maintenance
Flatness of Gasketed Surface
Cylinder Bore
Ring Clearance in the Groove
Piston Ring End Gap
Connecting Rods Maintenance
Connecting Rod Big End Bearings Maintenance
Crankshaft Maintenance
Crankshaft Thrust Play
Crankshaft Journal Bearing
Flyweel Maintenance
Timing Belt and Timing Pulleys Maintenance
Engine Reassembly
Engine Inspection and Adjustment
Engine Lubrication
Oil Pump Disassembly
Oil Pump Reassembly
Oil Filter Servicing
Checking the Oil Pressure
Carburetor
Slow Speed Mixture
High Speed Mixture
Accelerator Power System
Carburetor System Diagram
Carburetor Inspection and Adjustment
Needle Valve
Choke Valve
Accelerator and Choke Cables
Fuel Hose
Fuel Tank Cap
Idle Speed and Idle Mixture Adjustment
Air Cleaner, Cyclone, Fuel Pump and Fuel Filter
Air Cleaner
Use of the Selector Lever
Cyclone System
Fuel Pump
Fuel Filter
Engine Cooling System
Engine Cooling System Description
Cooling Water Circuit
Coolant Draining Removal
Cooling Water Hoses Removal
Radiator Removal
Cooling Fan Removal
Water Pump Removal
Water Reservoir Tank
Thermostat
Radiator Filler Cap
Water Pump Description
Requirements on Coolant
Cooling System Services
Water Temperature Gauge
Thermostat Servicing
Anti-Freeze Proportioning Chart
Fan Belt
Radiator
Coolant Level
Water Hoses
Filling up the Cooling System
Cooling Fan Installation
Car Heater
Electrical Circuit (Heater)
Heater Services
Fan Resistor
Fan Switch
Heater Valve
Ignition System
Ignition System Components Description
Distributor
Ignition Coil
Timing Advancer
Vacuum Advancer
Ignition System Maintenance Services
Distributor Cap Maintenance
Spark Plugs
Distributor Driven Gear
Contact Point Faces
Checking the Primary Circuit for Fault
Condenser
Ignition System - Reminders for Reassembly and Installation
Distributor Installation
Ignition Timing Specifications
Ignition Timing Checks
High-Tension Cords
Ignition Timing Adjustment
Replacement of Distributor Drive Gear
Checking the Timing Advancer Action
Centrifugal Advance
Vacuum Advance
Starter Motor
Starter Motor Specifications
Cranking Action
Starting up the Motor
Pinion Meshing with the Ring Gear
Engine Cranking
Starter Motor Removal
Starter Motor Disassembly
Terminating Cranking Operation
Starter Motor Maintenance Services
Checking the Field Coils
Checking the Armature
Servicing the Commutator
Testing the Magnetic Switch
Servicing the Brushes
Servicing the Brush Holders
Important Reminders for Starter Motor Reassembly
Charging System
Charging Operation
Alternator Description
Alternator Data and Specifications
Alternator Removal
Alternator Disassembly
Alternator Maintenance Services
Alternator Regulator
Guide on Regulator Diagnosis
Battery Specifications
Care of the Battery
Voltage Regulator
Clutch
Clutch Removal
Clutch Maintenance Services
Clutch Disc Facing Surface Condition
Clutch Facing Wear
Backlash in Disc Serration Fit
Clutch Cover
Release Bearing
Input Shaft Bearing and Oil Seal
Clutch Installation
Clutch Cable Lubrication
Clutch Pedal Play
Clutch Disc Center Guide
Input Shaft Bearing
Clutch Release Bearing Retainer
Clutch Release Arm
Gear Shifting Control
Gear Shifting Control Maintenance Services
Gear Shifting Control Installation
Transmission
Flow of Drive through Transmission
Transmission Gear Ratio
Transmission Dismounting
Transmission Disassembly
Removing the Countershaft
Removing the Main Shaft and Input Shaft
Removing the Shifter Fork Shafts and Forks
Transmission Maintenance
Reverse Gears and Idle Gear Check
Input Shaft Check
Combination of Gear and Synchronizer Ring
Chamfered Tooth Ends of Ring (External Teeth) and Sleeve
Synchronizer Rings Check
Fork Shaft Locating Springs
Extension Case Bush
Transmission Installation
Reverse Gears and Idle Gear
Input Shaft and Main Shaft Installation
Putting Together Upper and Lower Cases
Extension Case Oil Seal
Transmission Oil
Propeller Shaft
Propeller Shaft Removal
Propeller Shaft Maintenance
Propeller Shaft Installation
Universal Joint Noise
Differential
Differential Removal
Differential Disassembly
Differential Maintenance
Side Gear Backlash
Determination of Shim Thickness for Bevel Pinion
Bevel Pinion Bearing Preload Adjustment
Bevel Gear Backlash Adjustment
Pinion-To-Gear Tooth Contact Pattern Check and Adjustment
Differential Reassembly
Drive Bevel Gear Bolts
Bevel Pinion Bearings
Differential Side Bearings
Differential Gear Oil
Differential - Important Steps in Installation and Tightening Torque
Suspension
Front Suspension Diagram
Rear Suspension Diagram
Front Suspension Strut
Ball Joint
Front Coil Spring
Installation and Tightening Torque (Front Suspention)
Leaf Spring Inspection
Shock Absorber Inspection
Rear Suspension Installation and Tightening Torque
Steering System
Steering System Specifications and Data
Steering Gear Box Construction and Operation
Steering Shafts Removal
Steering System Maintenance
Gear Box Removal
Steering Handwheel Play
Steering Gear Box
Steering Rubber Joint
Wheel and Wheel Nuts
Tires
Tire Pressure Specification
Steering System Reassembly
Steering Center Lever
Steps in Installation and Tightening Torque (Steering System)
Wheel Alignment
Steering Handwheel
Steering Angle
Brakes
Tandem Master Cylinder
Front Brake Construction
Rear Brake Construction
Parking Brake Construction
Wheel Cylinder Construction
Brake Maintenance
Master Cylinder Checks
Brake Drum Check
Brake Shoes Check
Master Cylinder and Wheel Cylinders Check
Brake Pipes Check
Air Purging
Brake Fluid
Brake Shoe Clearance Adjustment
Brake Pedal Check
Parking Brake Lever
Parking Brake Cable
Brake Hoses and Pipes
Brake Light Switch Installation
Brake Tightening Torque
Body Electrical Equipment
Head Light Wiring Circuit
Heal Light Beam Setting
Turn Signal Light and Hazard Warning Light
Windshield Wiper Motor
Fuel Gauge
Service Data and Maintenance Schedules
Tightening Torque Table
Service Data
Periodical Inspection Schedule
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Table of Contents
Troubleshooting
Troubleshooting
11
Carburetor troubleshooting
19
Transmission Troubleshooting
20
Differential Troubleshooting
21
Propeller Shaft Troubleshooting
22
Front Suspension and Steering System Troubleshooting
24
Starting Motor Troubleshooting
25
Alternator Troubleshooting
26
Wiper Motor Troubleshooting
27
Turn Signal Lights Troubleshooting
28
Speedometer Troubleshooting
29
Charge Warning Light Troubleshooting
30
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