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Bauer Compressors Oceanus Instruction Manual And Replacement Parts List

High pressure breathing air compressor unit
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Instruction Manual and Replacement Parts List
Oceanus
High Pressure Breathing Air Compressor Unit
Oceanus-E1
Oceanus-E3
Oceanus-G
August 27, 2009
BAUER Compressors, Inc.
1328 Azalea Garden Road
Norfolk, Virginia 23502-1944
2nd Edition, Rev. 0 Chg. 14
© 2009 Bauer Compressors, Inc.
MNL-0295
Phone: (757) 855-6006
Fax: (757) 855-6224
www.bauercomp.com

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Summary of Contents for Bauer Compressors Oceanus

  • Page 1 High Pressure Breathing Air Compressor Unit Oceanus-E1 Oceanus-E3 Oceanus-G August 27, 2009 2nd Edition, Rev. 0 Chg. 14 MNL-0295 © 2009 Bauer Compressors, Inc. BAUER Compressors, Inc. Phone: (757) 855-6006 1328 Azalea Garden Road Fax: (757) 855-6224 Norfolk, Virginia 23502-1944 www.bauercomp.com...
  • Page 2 Oceanus This information is believed to be accurate by Bauer Compressors, Inc., as of it’s date of publication, but Bauer offers NO WARRANTY regarding the accuracy, or continuing accuracy, of the information set forth herein. Bauer shall not be liable for inaccuracies in, or consequences resulting from, your use of this information.

  • Page 3: Table Of Contents

    Units with Electrical Motor.............................. 16 2.4.2 Units with a Gasoline Engine............................16 2.4.3 All Units ................................... 16 CHAPTER 3: - - - - - - - - - - - OCEANUS COMPRESSOR BLOCK LUBRICATION................................. 17 3.1.1 Oil Level Check ................................17 August 27, 2009...
  • Page 4 MANUAL CONDENSATE DRAIN SYSTEM .......................46 3.7.1 Description ..................................46 3.7.2 Operation ..................................46 3.7.3 Unloaded start...................................46 CHAPTER 4:- - - - - - - - OCEANUS MAINTENANCE SCHEDULE MAINTENANCE RECORD.............................47 MAINTENANCE SCHEDULE ............................47 4.2.1 After the First 25 Operating Hours...........................47 4.2.2 Every 125 Operating Hours..............................48 4.2.3...
  • Page 5 MNL-0295 5.1.5 Breathing Air Purification System Configurations ......................53 5.1.6 Cartridge Operating Life ..............................54 5.1.6.1 Calculating the Maximum Cartridge Operating Hours ....................54 5.1.6.2 Calculating the Adjusted Cartridge Operating Hours....................54 5.1.6.3 Air Purification Cartridge Operating Hours Form......................56 P0 PURIFICATION SYSTEM............................
  • Page 6 Oceanus 7.3.2.2 Preserving the Compressor ............................75 7.3.2.3 Preserving the Motor or Engine............................75 7.3.2.4 Preventive Maintenance During Storage ........................75 7.3.2.5 Reactivating the Compressor Unit..........................76 TABLES AND REFERENCE DATA..........................77 7.4.1 Tightening Torque Values ...............................77 7.4.2 Pipe Connections (swivel nuts) ............................77 Page v...
  • Page 7 CHAPTER 2: - - - - - - - - - - - - - - - - - - - - - - - OPERATION Figure 2-1 Air Storage Bottle Valve Operating Sequence...................... 15 CHAPTER 3: - - - - - - - - - - - OCEANUS COMPRESSOR BLOCK Figure 3-1 Oil Dipstick Markings ............................17 Figure 3-2 Intake Filter ................................
  • Page 8 Figure 6-5 Electric Motor Adjustment ............................68 Figure 6-6 Oceanus, Drive Assembly .............................69 CHAPTER 7:- - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX Figure 7-1 Incoming Power Wiring Label ..........................74...

  • Page 9: Chapter 1: Introduction

    CHAPTER 1: INTRODUCTION 1.1 How To Use This Manual This manual contains the operating and maintenance instructions for the Bauer Compressors, Inc. prod- ucts listed on the front cover. All instructions in this manual should be observed and carried out as written to prevent damage or prema- ture wear to the product or the equipment served by it.

  • Page 10: How To Use The Replacement Parts List

    Serial Number 32165 Date of Manufacture 02/2005 Quantity required Part Number N04860 Part Description Valve Figure 1-1 Compressor Identification Plate BAUER BAUER COMPRESSORS, INC. COMPRESSORS NORFOLK, VIRGINIA U.S.A MODEL NO. BLOCK NO. SERIAL NO. PRESSURE PSIG CAPACITY CHG. RATE MOTOR SPEED...

  • Page 11: How To Use The Appendix

    MNL-0295 ^ WARNING The use of repair parts other than those included in the Bauer Replacement Parts Lists may create unsafe conditions over which Bauer has no control. Such unsafe conditions can lead to accidents that may be life- threatening, cause substantial bodily injury, and/or result in damage to the equipment. Therefore, Bauer Compressors, Inc.

  • Page 12: Descriptions

    1.4 Descriptions 1.4.1 Compressor Unit Purpose The Oceanus-E1, Oceanus-E3, and Oceanus-G are designed to compress air for breathing as required in diving applications. The maximum allowable operating pressure (adjusted pressure on the final safety valve) is 5,000 psi (350 bar).

  • Page 13: Figure 1-3 Oceanus Gs; Belt Side

    MNL-0295 Figure 1-3 Oceanus GS; Belt Side 1. Oil Dip Stick 5. Purification Bleed Valve 2. Final Pressure Valve 6. Subaru Gas Engine 3. P0 Purification System 7. Compressor Air Inlet 4. Manual Condensate Drain Valve 8. V-belt Guard August 27, 2009...

  • Page 14: Figure 1-4 Oceanus With Three Phase Electric Motor

    Oceanus Figure 1-4 Oceanus with Three Phase Electric Motor 1. Fill Hose 4. Three Phase Motor 7. Fanwheel Shroud 2. Fill Valve w/Pressure Gauge 5. Final Pressure Safety Valve 8. Pressure Maintaining Valve 3. Motor Terminal Box 6. Handle 9. Condensate Drain Valve...

  • Page 15: Figure 1-6 Oceanus, V-Belt Pulley Side

    MNL-0295 Figure 1-6 Oceanus, V-belt Pulley Side 1. Fill Hose 4. P0 Filter System 7. Compressor Intake Filter 2. Fill Valve w/Pressure Gauge 5. Pressure Maintaining Valve 8. V-belt Shroud 3. Final Pressure Safety Valve 6. Fill Connector Yoke 9. Telescopic Intake Storage...

  • Page 16: Air Flow Diagram

    Oceanus 1.4.3 Air Flow Diagram See Figure 1-7. On units with a gasoline engine drive the air is drawn in through the Telescopic Tube (1) which moves the intake air source away from the engine exhaust. On all units the intake air goes through the Intake Filter (2) and is compressed to final pressure in the Cylinders (3, 4 and 5).

  • Page 17: Compressor Unit Technical Specifications

    MNL-0295 1.5 Compressor Unit Technical Specifications All technical specifications are subject to change without prior notice. 1.5.1 Oceanus-E1 Medium Intake Pressure Atmospheric Charging Rate 4.9 SCFM Free Air Delivery 4.1 SCFM Maximum Operating Pressure 5,000 psig (350 bar) Weight approx. 111 lbs (50 kg) 1.5.1.1 Compressor Block Technical Specifications...

  • Page 18: Oceanus-E3

    Oceanus 1.5.2 Oceanus-E3 Medium Intake Pressure Atmospheric Charging Rate 4.9 SCFM Free Air Delivery 4.1 SCFM Maximum Operating Pressure 5,000 psig (350 bar) Weight approx.120 lbs (55 kg) 1.5.2.1 Compressor Block Technical Specifications Number of stages Number of cylinders 1st Stage Cylinder Bore 2.75 in (70mm)

  • Page 19: Oceanus-G

    MNL-0295 1.5.3 Oceanus-G Medium Intake Pressure Atmospheric Charging Rate 4.9 SCFM Free Air Delivery 4.1 SCFM Maximum Operating Pressure 5,000 psi (350 bar) Weight approx. 96 lbs (44 kg) 1.5.3.1 Compressor Block Technical Specifications Number of stages Number of cylinders 1st Stage Cylinder Bore 2.75 in (70mm)

  • Page 20: Chapter 2: Operation

    Oceanus CHAPTER 2: OPERATION 2.1 Preparation for Operation Prior to operating the unit for the first time, read this Instruction Manual carefully. 1. Make sure that all persons operating the compressor unit and associated equipment are familiar with the function of all controls and indicators.

  • Page 21: Filling Procedure

    MNL-0295 2. As soon as the final pressure safety valve blows off, open the condensate valve and drain conden- sate. The unit is now ready for filling operations. 2.3 Filling Procedure ^ WARNING Ensure the intake air is free from noxious gas, exhaust fumes and solvent vapors. On units employing a gasoline engine it is most important to use the telescopic tube provided for this purpose.

  • Page 22: Purging The Compressor Unit

    Oceanus 2.3.3 Purging the Compressor Unit. Carbon Dioxide is naturally present in the atmosphere with an 350 - 400 ppm. The molecular sieve used in the purifier for drying the breathing air is, as well as other capabilities, able to adsorb Carbon Dioxide which is accumulated in cartridge.

  • Page 23: Connecting The Fill Hose To The Storage Bottle

    MNL-0295 Figure 2-1 Air Storage Bottle Valve Operating Sequence 2.3.4.1 Connecting the Fill Hose to the Storage Bottle 1. Close both the Fill Valve (6) and the Bottle Valve (3). 2. Connect the compressor fill hose assembly to the Air Storage Bottle (1) utilizing the fill yoke. Secure the fill yoke in place and seal the connection by tightening the Fill Yoke Knob (2).

  • Page 24: Shut-Down Procedures

    Oceanus 2.4 Shut-Down Procedures On all units first close the fill valve. 2.4.1 Units with Electrical Motor Turn off electrical power with the appropriate switch 2.4.2 Units with a Gasoline Engine Shut down the gasoline engine with either the stop button or stop lever. (See manufacturers instruction manual.)

  • Page 25: Chapter 3: Oceanus Compressor Block

    Type of Oil NOTICE The part number for the oil delivered in all Oceanus compressor units is Bauer P/N: OIL- 0024 Due to the thermal load on the compressor, only high quality oil should be used. It is recommended that you restrict oil to Bauer P/N OIL-0024 which has a proven record of success and is specified for this compressor.

  • Page 26: Oil Change Procedures

    Oceanus 3.1.4 Oil Change Procedures 1. Run the compressor until it reaches normal operating temperature, then shut it off. 2. Remove the oil dipstick from oil filler tube. 3. While the oil is still warm, remove oil drain plug and drain oil into an appropriate container.

  • Page 27: Intermediate Separator

    MNL-0295 3.3 Intermediate Separator An intermediate separator is mounted on the compressor block. This separator is designed to remove oil and water which accumulates due to the cooling of the medium after the compression process. Separation is achieved by means of centrifugal action provided by a vortex plate (1) Figure 3-3 Intermediate Separator 1.

  • Page 28: Figure 3-4 Valve Function

    Oceanus discharge valve open. The 1st Stage combines the intake and discharge valves in a common plate valve assembly. (Figure 3-5) Figure 3-4 Valve Function Intake Discharge Figure 3-5 1st Stage Plate Valve Discharge Intake Side Side From Intake Stage...

  • Page 29: Initial Operational Check

    MNL-0295 3.4.2 Initial Operational Check After maintenance work on the valves, the valves should be checked for proper operation. Note that the intake line to the valve heads is warm and the outlet piping should be hot. This indicates the valves are operating correctly.

  • Page 30: Changing The 1St Stage Valves

    Oceanus 3.4.4 Changing the 1st Stage Valves 1. Loosen the two cap nuts from tube connectors and remove after-cooler. 2. Remove four valve head screws (5) from valve head (1). Remove valve head. 3. Remove gasket (2) and plate valve (3).

  • Page 31: Changing The 2Nd Stage Valves

    MNL-0295 3.4.5 Changing the 2nd Stage Valves Both the intake and discharge valves can be serviced from the top of the head. See Figure 3-7. 1. Remove two nuts (1) and spring washers (2) 2. Remove valve cover plate (3) 3.

  • Page 32: Changing The 3Rd Stage Valves

    Oceanus 3.4.6 Changing the 3rd Stage Valves On this valve head, the valves are arranged on the upper and lower side due to the small diameter of the 3rd stage head. See Figure 3-8. Figure 3-8 3rd Stage Valve Head 1.

  • Page 33: Figure 3-9 Removing The 3Rd Stage Valves

    MNL-0295 4. Remove Allen screws (7) and take off valve head cover (6). 5. To lift discharge valve out of valve head put two flat head screwdrivers into grooves of the pressure valve body. See Figure 3-9. If necessary turn valve to loosen it, using a 13 mm open end wrench on the flat surfaces of the valve.

  • Page 34: Repair And Troubleshooting

    Oceanus 3.5 Repair and Troubleshooting 3.5.1 General Repair Instructions Preventive maintenance usually involves replacing the valves, gaskets and sealing rings as well as carry- ing out the maintenance work. Repair work can be carried out on the compressor block to a certain extent but a certain experience and skill level is necessary.

  • Page 35: Troubleshooting Tables

    MNL-0295 3.5.2 Troubleshooting Tables 3.5.2.1 Compressor Block TROUBLE CAUSE REMEDY Condensate drain valves leaking Tighten and reseal. Final pressure safety valve Replace safety valve defective (blows to soon) No cartridge in P0 Filter system. Compressor does not attain final (air escaping through the car- Replace cartridge pressure.

  • Page 36: Electric Motor

    Oceanus 3.5.2.2 Electric Motor TROUBLE CAUSE REMEDY Check all fuses, terminal connec- tions, wire leads, make sure that Motor will not start Electric circuitry faulty motor data complies with mains supply. Motor runs erratically V-belt worn Replace V-belt 3.5.2.3 Gasoline Engine...
  • Page 37 This page is inserted to provide proper page sequencing...

  • Page 38: Replacement Parts List

    Oceanus 3.6 Replacement Parts List Figure 3-10 Crankcase, Driving Gear and Fanwheel Item Qty Part No. Description Notes N19549 Allen Screw N2862 Washer N4889 59470 Thrust Washer 67027 V-belt Pulley N19548 Allen Screw Washer 59397 Cover N4855 O-ring N3702 Roller Bearing...
  • Page 39 MNL-0295 Figure 3-10 (cont.) Crankcase, Driving Gear and Fanwheel Item Qty Part No. Description Notes 78346 Gasket N25507 Oil Pump N25542 Hex Head Screw 13920 N2460 Washer N19547 Allen Screw N108 Split Lock Washer N19533 Allen Screw N3026 Wave Washer 78445 Dip-stick N3951...

  • Page 40: Figure 3-11 Pistons And Cylinders

    Oceanus Figure 3-11 Pistons and Cylinders Item Qty Part No. Description Notes N1042 Hex Nut, Self Locking N102 Flat Washer N4615 Stud 61354 Cylinder, 2nd Stage N3157 O-ring 069920 2nd Stage Piston Assembly N15294 Circlip N15816 Piston Ring Set 069927...
  • Page 41 MNL-0295 Figure 3-11 (cont.) Pistons and Cylinders Item Qty Part No. Description Notes N3856 Piston Ring Set N4948 O-ring 78455 Cylinder 1st Stage 67518 Hex Bushing N15495 Stud August 27, 2009 Page 33...

  • Page 42: Figure 3-12 Valve Heads And Valves

    Oceanus Figure 3-12 Valve Heads and Valves Item Qty Part No. Description Notes 58105 1st Stage Valve Head 58144 Gasket N4860 Reed Valve N4948 O-ring 069930 2nd Stage Valve Head Assembly N1042 Hex Nut, Self Locking N4640 Spring Washer 58133...
  • Page 43 MNL-0295 Figure 3-12 (cont.) Valve Heads and Valves Item Qty Part No. Description Notes N19540 Allen Screw N102 Flat Washer 59449 Plug 59457 Valve Head Cover 014121 Discharge Valve N2789 O-ring 61362 3rd Stage Valve Head 081409 Intake Valve August 27, 2009 Page 35...

  • Page 44: Figure 3-13 Cooling System

    Oceanus Figure 3-13 Cooling System 10 9 Item Qty Part No. Description Notes 78450 1st-2nd Stage Intercooler Assembly 078452 2nd-3rd Stage Intercooler Assembly 78755 Aftercooler Assembly 081803 1st Stage Safety Valve N20213 Male Run Tee N20007 Male Elbow N19498 Allen Screw...
  • Page 45 MNL-0295 Figure 3-13 (cont.) Cooling System Item Qty Part No. Description Notes N3786 Stud 79047 Baffle N19533 Allen Screw N4640 Washer 57070 Clamp 78758 Tube Assembly August 27, 2009 Page 37...

  • Page 46: Figure 3-14 Intake Filter And Intermediate Separator

    Oceanus Figure 3-14 Intake Filter and Intermediate Separator Item Qty Part No. Description Notes … 056377 Intake Filter Assembly … N4870 Knurled Nut … 59433 Filter Cap N4823 Filter Cartridge … NUT-0118 Hex Nut, Self Locking … NUT-0037 Hex Nut …...
  • Page 47 MNL-0295 Figure 3-14 (cont.) Intake Filter and Intermediate Separator Item Qty Part No. Description Notes 16 … 81148 Plate 17 … 81643 Hollow Screw 18 … N3556 O-ring 19 … 13937 Knurled Ring August 27, 2009 Page 39...

  • Page 48: Figure 3-15 Frame With Accessories

    Oceanus Figure 3-15 Frame with Accessories Turquoise Cyan 5 22 Item Qty Part No. Description Notes 85148 Fanwheel Shroud Cyan — 79398 Fanwheel Shroud Turquoise 78653 Bushing N25801 Allen Screw 80454 Handle N15769 Allen Screw N15761 Washer N24916 Button Head Allen Screw...
  • Page 49 MNL-0295 Figure 3-15 (cont.) Frame with Accessories Item Qty Part No. Description Notes N26621 Washer 85145 V-Belt Shroud Cyan — 80457 V-Belt Shroud Turquoise N15627 Grommet N26506 Washer N24918 Button Head Allen Screw 81104 Bracket N102 Washer N16131 Rubber Isolator 77674 Fill Hose Holder 80455...

  • Page 50: Figure 3-16 Oceanus-G Gasoline Engine

    Sheave Bushing BET-0046 V-belt NUT-0119 Self Locking Hex Nut N2460 Washer WAS-0023 Washer” N17082 Hex Head Cap Screw SPC-0090 Spacer WAS-0040 Washer SCR-0329 Hex Head Bolt Not available for Oceanus Yachting Package Page 42 2nd Edition, Rev. 0 Chg. 14...

  • Page 51: Figure 3-17 Oceanus -E1 Electric Motor

    MNL-0295 Figure 3-17 Oceanus -E1 Electric Motor Item Qty Part No. Description Notes MTR-0221 Motor, Electric 5 Hp, 208-230 VAC, 60Hz, 1 phase SHE-0246 V-Belt Sheave BUS-0031 Sheave Bushing BET-0172 V-Belt NUT-0119 Self Locking Hex Nut N2460 Washer WAS-0023 Washer...

  • Page 52: Figure 3-18 Oceanus -E3 Electric Motor

    Oceanus Figure 3-18 Oceanus -E3 Electric Motor Item Qty Part No. Description Notes MTR-0222 Motor, Electric 5 Hp, 208 - 460 VAC, 60 Hz, 3 phase SHE-0246 V-Belt Sheave BUS-0031 Sheave Bushing BET-0172 V-Belt NUT-0119 Self Locking Hex Nut N2460...

  • Page 53: Figure 3-19 Special Tools

    MNL-0295 Figure 3-19 Special Tools Item Qty Part No. Description Notes 082048 3rd Stage Intake Valve Removal Tool 077781 Triplex Wrench ® August 27, 2009 Page 45...

  • Page 54: Manual Condensate Drain System

    Oceanus 3.7 Manual Condensate Drain System 3.7.1 Description The purpose of the manual condensate drain system is to provide a means to drain the filters of accumu- lated condensation. The manual condensate drain system consists of the following items: 1. Manual condensate drain valves on the intermediate filter and the P0 purification system.

  • Page 55: Maintenance Record

    MNL-0295 CHAPTER 4: OCEANUS MAINTENANCE SCHEDULE ^ WARNING Always shut down and decompress the complete system prior to carrying out any work on the compressor Never repair pressure lines by soldering or welding. ^ CAUTION Change the purifier cartridge according to the Maintenance Schedule.

  • Page 56: Every 125 Operating Hours

    Oceanus 4.2.2 Every 125 Operating Hours Date Signature Clean intake filter cartridge Check V-belt and replace if necessary 4.2.3 Every 1000 Operating Hours or Annually Date Signature Valve Check 4.2.4 Every 2000 Operating Hours or Biennially Date Signature Change synthetic based compressor oil.

  • Page 57: After Repair Work

    MNL-0295 4.2.6 After Repair Work Date Signature Check functioning and tightness of fill valve. Clean intake filter and intake filter cartridge. Check tightness of O-rings Check tension and condition of V-belt. Check tightness of all cooler pipes and couplings. Check cooler brackets Check zero pressure position on the final pressure gauge when depressurized Tighten valve head bolts and studs...

  • Page 58: After Storage And Preservation

    Oceanus 4.2.7 After Storage and Preservation Date Signature Check functioning and tightness of filling valve Clean intake filter and intake filter cartridge Check condition of O-rings Check V-belt tension and condition Check tightness of all cooler pipes and couplings Check cooler brackets...

  • Page 59: Chapter 5: Purification System

    MNL-0295 CHAPTER 5: PURIFICATION SYSTEM 5.1 General The purpose of all Bauer breathing air purification systems is to remove Carbon Monoxide, oil, water, taste and odor from the compressed air stream before final delivery. For this reason Bauer purification systems are installed immediately before the compressed air delivery point 5.1.1 General Purification System Procedures 1.

  • Page 60: Model, Serial Number And Part Number Identification

    Oceanus 5.1.4 Model, Serial Number and Part Number Identification 5.1.4.1 Compressor Dataplate The model number, date of manufacture and serial number can be found on the compressor unit identifi- cation plate in the main electrical enclosure and frame. Figure 5-2...

  • Page 61: Breathing Air Purification System Configurations

    MNL-0295 5.1.5 Breathing Air Purification System Configurations Number and Type of Cartridges Processing Capacity Purification System Dryer Purification Securus cubic ft. (ft) ® Combined 3,200 … … 15,000 … … 40,000 P2 with Securus … … 67,000 ® … 60,000 …...

  • Page 62: Cartridge Operating Life

    Oceanus 5.1.6 Cartridge Operating Life Every Bauer Purification System is designed to process a certain volume of air before the cartridges require replacement. By using special test equipment that measures the quality of air at the outlet any quality reduction may be detected. However as most compressor owners do not have this test equipment the recommended method of determining cartridge operating life is to maintain a written record of the volume of air processed by the purification system.

  • Page 63: Figure 5-3 Correction Factor For Cartridge Operating Hours

    MNL-0295 Figure 5-3 Correction Factor for Cartridge Operating Hours Ambient Temperature in °C Cartridge Op. Hrs. °C °F Correction factor (°F - 32) x 5/9 °C x 9/5 +32 0.21 0.34 0.58 1.00 1.81 3.44 Figure 5-4 Example Record of Adjusted Operating Hours 10/19/04 92°F 0.48...

  • Page 64: Air Purification Cartridge Operating Hours Form

    Oceanus 5.1.6.3 Air Purification Cartridge Operating Hours Form Adjusted cartridge hours Operating Ambient temp. Correction Date hours during compression factor Today Total Page 56 2nd Edition, Rev. 0 Chg. 14...

  • Page 65: P0 Purification System

    MNL-0295 5.2 P0 Purification System 5.2.1 Description The P0 Purification System consists of a separator and a cartridge chamber. In the separator surrounding the cartridge chamber, liquid oil and water particles are separated from the compressed air by a pipe noz- zle.

  • Page 66: Co Indicator (Optional)

    Oceanus Figure 5-6 P0 Purification System Cross Section Cartridge Removal 1. Inlet 7. Adjustment Knob 2. Cartridge 8. Separator Chamber 3. Jet Pipe 9. Outlet 4. Housing 10. Pressure Maintaining Valve 5. Plug 11. Bottom 6. Final Pressure Safety Valve 12.

  • Page 67: Maintenance

    MNL-0295 5.2.3 Maintenance 5.2.3.1 Replacing the Cartridge See Figure 5-6. 1. Depressurize system before starting any maintenance, by opening the condensate drain valve and bleed valve. 2. Unscrew plug (5) on top of the housing (4). 3. Extract old cartridge. (2) 4.

  • Page 68: Figure 5-8 Moisture Indicator

    Oceanus 6. Tighten the indicator cap (2) hand tight. Figure 5-8 Moisture Indicator 1. Indicator Cap 3. Spring 2. Indicator Element 4. Indicator Base Page 60 2nd Edition, Rev. 0 Chg. 14...
  • Page 69 This page is inserted to provide proper page sequencing...

  • Page 70: Replacement Parts List

    Oceanus 5.2.4 Replacement Parts List Figure 5-9 P0 Purification System Parts List Item Qty Part No. Description Notes ♦ 077159-D-V001 P0 Purification System † — Plug Available only with 077159-D-V001 N4586 O-ring N25212 O-ring † — Housing Available only with 077159-D-V001 †...
  • Page 71 MNL-0295 Figure 5-9 (cont.) P0 Purification System Item Qty Part No. Description Notes 57937 Cover N16591 O-ring 57904 Connection Pipe N24788 O-ring N19547 Allen Screw Washer N24910 Male Run Tee Connector N20287 Male Connector SCR-0139 Allen Screw N4882 O-ring N15550 Rubber Wrap N15500 Clamp...

  • Page 72: Figure 5-10 Pressure Maintaining Valve

    Oceanus Figure 5-10 Pressure Maintaining Valve # KIT Qty Part No. Description Notes ♦ 78538 Pressure Maintaining Valve … 57935 Adjustment Screw … 2623 Spring … 79199 Seat … 78536 Spring Seat N25503 O-ring N24927 O-ring … N4465 Stud …...

  • Page 73: Figure 5-11 Co & Moisture Indicator

    MNL-0295 Figure 5-11 CO & Moisture Indicator Item Qty Part No. Description Notes ♦ IND-0015 † … Indicator Cap Available only with IND-0015 ELM-0056 Indicating Element CO & Moisture indicator † … Spring Available only with IND-0015 † … Indicator Base Available only with IND-0015 August 27, 2009 Page 65...

  • Page 74: Chapter 6: Miscellaneous

    Oceanus MISCELLANEOUS CHAPTER 6: 6.1 Safety Valves 6.1.1 Description All three compressor stages are protected by safety valves. The first and second stage safety valves are adjusted to the correct pressure and sealed at the factory. The final stage safety valve is mounted on top of the P0 Filter System and is adjusted to the operating pressure of the unit.

  • Page 75: Cooling System

    MNL-0295 6.3 Cooling System 6.3.1 General The cylinders of the compressor block, the intermediate coolers, and the after-cooler are all air cooled. For this purpose the compressor is equipped with a fanwheel connected to the crankshaft at the end opposite the V-belt pulley. It draws cooling air through the fanwheel cover from the surrounding atmo- sphere.

  • Page 76: V-Belt Tension Adjustment

    Oceanus 6.4.3 V-belt Tension Adjustment 1. Slightly loosen the bolts holding the prime mover onto the base plate (1). Figure 6-5 Electric Motor Adjustment 1. Adjust motor position until the V-belt tension is correct (2). 2. Tighten the prime mover mounting bolts.

  • Page 77: Electric Drive Replacement Parts

    MNL-0295 6.6 Electric Drive Replacement Parts Figure 6-6 Oceanus, Drive Assembly Item Qty Part No. Description Notes ♦ Oceanus-E1 Air Compressor BET-0172 V-belt SHE-0299 V-belt Sheave N.S. MTR-0221 Electric Motor 5 Hp Item Qty Part No. Description Notes ♦ Oceanus E3...

  • Page 78: Chapter 7: Appendix

    Oceanus CHAPTER 7: APPENDIX 7.1 Safety 7.1.1 General Safety Precautions • Read the operating manual before installing or operating this compressor unit. Follow appropriate handling, operation and maintenance procedures from the very beginning. The maintenance schedule contains measures required to keep this compressor unit in good condition. Maintenance is simple, but must be executed regularly to achieve safe operation, maximum efficiency and long service life.
  • Page 79 • The use of repair parts other than those listed in this manual or purchased from Bauer Compressors, Inc. may create unsafe conditions over which Bauer has no control. Such unsafe conditions can lead to accidents that may be life-threatening, cause substantial bodily injury, and/or result in damage to the equipment.

  • Page 80: Safety Warning Labels

    Oceanus 7.1.2 Safety Warning Labels Notes, labels and warning signs are displayed on the compressor unit according to model, application or equipment and may include any of the following. HOT SURFACES DO NOT TOUCH! Danger of burning if cylinders, cylinder heads, or pressure lines of individual compressor stages are touched.

  • Page 81: Installation

    • After operation in a salt air environment the unit should be sprayed with anticorrosion protection (e.g. Quicksilver Corrosion Guard). • All Oceanus units should be operated in an area with sufficient ventilation and stored below decks after operation 7.2.2 Outdoor Location ^ CAUTION Keep unit away from flammable items.

  • Page 82: Storage And Preservation

    Oceanus 2. Arrange for the equipment to be connected by an electrician to ensure correct installation of the electrical wiring. 3. For units which are permanently installed, a main switch must be provided. The main switch must have a minimum contact gap of 1/8” (3 mm) on each pole.

  • Page 83: Preservation

    MNL-0295 NOTICE The compressor is not salt-water resistant! If it is not in use keep the unit in a dry place. 7.3.2 Preservation 7.3.2.1 Preparation for Preservation Before preserving the compressor unit, run it until it reaches the specified service pressure then keep it running for approximately 10 minutes.

  • Page 84: Reactivating The Compressor Unit

    Oceanus 4. Open condensate drain valves and release compressed air. Close condensate drain valves again. 5. Reapply preservation procedures. (See Paragraph 7.3.2.2) 6. Changing the Lube Oil for Preservation. 7. After prolonged storage, the oil will age in the compressor and engine. It should be drained and replaced after a period of no more than two years.

  • Page 85: Tables And Reference Data

    MNL-0295 7.4 Tables and Reference Data 7.4.1 Tightening Torque Values NOTICE Unless otherwise specified in text, the following tightening torque values apply. The indicated torque values are valid for bolts in greased condition. Replace self-retaining nuts on reassembly. Bolt or screw Thread Max.

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