Related Manuals for Landoll LOADOLL II
Summary of Contents for Landoll LOADOLL II
- Page 1 ‘ LOADOLL II Operators Manual LANDOLL COMPANY, LLC 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-1036-0823...
- Page 2 Manuals for Loadoll II Manual Number Manual Type F-1036 Operator’s Manual F-1038 Parts Manual...
- Page 3 Table of Contents Introduction Standard Specifications Operating Instructions Bed Tilt Control ..........3-2 Winch or Gearbox Chain Drive Control .
- Page 4 CHAPTER 5 is a separate manual showing the various assemblies, sub-assemblies, and systems. PARTS MANUAL Refer to that manual when ordering Landoll replacement parts. Order parts from your Landoll dealer. WARRANTY The Warranty Registration form is included with the product documents. Fill it out and mail it within 10 days of purchase.
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Page 5: Understanding Safety Statements
Make sure you read and understand the information contained in this manual and on the machine signs (decals) before you attempt to operate or maintain this vehicle. The safety statements contained in this manual relate to the operation of the Loadoll II Steel Bed. -
Page 6: Standard Specifications
Chapter 2 TABLE OF CONTENTS Standard Specifications MODEL LOADOLL II BED LENGTH 24’, 25-1/2’ or 28’ DECK MATERIAL STEEL LOAD ANGLE 14° ± 2° DEPENDING ON TRUCK BED WIDTH 102” BED CAPACITY 20,000# HITCH CAPACITY (SEE FOLLOWING) VERTICAL LOADING HITCH NOT EXTENDED BACK... - Page 7 TABLE OF CONTENTS LANDOLL COMPANY, LLC. GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION).
- Page 8 TABLE OF CONTENTS LANDOLL COMPANY, LLC. HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION) THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
- Page 9 TABLE OF CONTENTS Table provided for general use. NOTES:...
- Page 10 Chapter 3 TABLE OF CONTENTS Operating Instructions This section supplies information for operation of the carrier. It describes and locates controls and gives general operation procedures. Read all instructions, warnings, cautions and danger notes before attempting to operate the carrier. Operators must have proper training before operating the carrier.
- Page 11 TABLE OF CONTENTS Bed Tilt Control The Bed Tilt Control is the first control located closest to the front of the truck. It is designated on the decal as Truck See Figure 3-1. Operating the control as shown on decal will prepare the Loadoll for loading position.
- Page 12 TABLE OF CONTENTS Winch or Gearbox Chain Drive Control CAUTION Do NOT handle the winch cable or chain when the winch gearbox is in the engaged position. Hands or clothing could get caught in cable and cause serious personal injury. Free Spool Clutch Operation (Warn Winch) Located behind truck rear axles by Hydraulic Control Panel.
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Page 13: Power Take-Off (Pto)
TABLE OF CONTENTS Cable: Five wraps minimum to hold load Figure 3-3: Warn Winch 20,000# Hitch Title and Frame Stabilizer CAUTION (Option) A minimum of 5 wraps of cable must be left on The Hitch Tilt and Frame Stabilizer is the fifth lever the Winch Drum. - Page 14 TABLE OF CONTENTS Bed Loading DANGER DANGER 1. Back the Loadoll up to the item to be retrieved. Align Serious injury or death may result if a person is the Loadoll so that the bed is inline with the item to be under or in the path of item(s) being loaded, loaded.
- Page 15 TABLE OF CONTENTS Bed Unloading 19. If the container is over hanging the bed the rear of the container will be touching the ground. If the container 1. Locate the Loadoll on a level, solid surface in an open is not over hanging the bed, use the Chain Drive area.
- Page 16 TABLE OF CONTENTS Hitch Operation (Option) CAUTION This section is intended to provide safe, efficient Uneven roads, dips, bumps, and ramps should operating instructions for the Loadoll Hitch. Read all be avoided when ever possible. Never exceed instructions carefully before operating the hitch. Safety ten miles per hour when one of these, or similar precautions are included to alert you to possible obstacles must be encountered.
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Page 17: Remote Control (Option)
TABLE OF CONTENTS Remote Control (Option) TO OPERATE THE REMOTE: 1. Press and hold the POWER button for at least 2 A wireless six function radio remote control is available. seconds and release. See Figure 3-4. The wireless radio remote has six 2. -
Page 18: Cold Weather Operation
TABLE OF CONTENTS Cold Weather Operation Cold weather causes lubricants to congeal, insulation and rubber parts to become hard, which may lead to problems found in bearings, electrical systems, and air systems. Moisture attracted by warm parts can condense, collect and freeze to immobilize equipment. The vehicle operator must always be alert for indicators of cold weather malfunctions. - Page 19 TABLE OF CONTENTS Table provided for general use. NOTES: 3-10...
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Page 20: Maintenance And Lubrication
Chapter 4 TABLE OF CONTENTS Maintenance and Lubrication This section contains instructions necessary for proper DANGER DANGER maintenance of the Loadoll. The Loadoll is designed for years of service with minimal maintenance. However, Serious injury of death may result if a person is proper maintenance is important for durability and safe under, in front of, or behind: the bed, subframe, operation and is an owner/user responsibility. -
Page 21: Maintenance Schedule
TABLE OF CONTENTS Maintenance Schedule WARNING Loadoll maintenance includes periodic inspection and Paint thinner and other solvents are flammable lubrication. See Table 4-2 - Maintenance Schedule, lists and toxic to eyes, skin, and respiratory tract. the recommended maintenance and lubrication tasks by Avoid skin and eye contact. - Page 22 TABLE OF CONTENTS LOADOLL II MAINTENANCE AND LUBRICATION SCHEDULE 1st 5 Hrs Weekly Monthly 6 Mo. Yearly Lube Chart ITEM 2,000 12,000 25,000 Notes Miles Miles Miles Miles Miles LIGHTS WIRING & CONNECTIONS FASTENERS PIVOT PIN, LIFT PINS, & LOCK PINS...
- Page 23 TABLE OF CONTENTS LOADOLL II MAINTENANCE AND LUBRICATION SCHEDULE (Continued) Ref Page In nterval Notes Operators ITEM Manual LIGHTS Inspect Weekly During Walk Around Inspections WIRING & CONNECTIONS Inspect Monthly During Walk Around Inspections FASTENERS Inspect Monthly And Tighten As Required PIVOT PIN, LIFT PINS, &...
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Page 24: Gearbox Maintenance
1. Wash carrier to remove all accumulated dirt and replace all seals in that component. Seal kits are grime. available from your Landoll dealer. 2. Clean the sliding surfaces with solvent or mineral Gearbox Maintenance spirits every six months or more frequently if exposed to extreme dirt or weather conditions. -
Page 25: Drive Chain Adjustment
See Figure 4-3. If unable to Maintenance Schedule. achieve 90 ft-lbs or the support idler pulley assembly is at max travel, contact the Landoll Trailer Service 3. 6 Months: Department. a. Inspect Drive Chain for bends, breaks, burrs, 9. Tighten and torque the two jam nuts while securing... -
Page 26: Drive Chain Removal
TABLE OF CONTENTS SUPPORT IDLER PULLEY ASSEMBLY SUPPORT ROD WELDMENT ADJUSTING NUT JAM NUT Figure 4-3: Support Idler Pulley Assembly Drive Chain Removal 7. Slide the support idler pulley assembly fully forward to allow slack in the chain, See Figure 4-3. 8. - Page 27 TABLE OF CONTENTS 1. Install the drive chain onto the gearbox chain sprocket, with horizontal welded links facing out and the vertical welded links facing up. Leave excess chain exposed to allow for chain assembly, Figure 4-4. 2. Align the drive chain from the gearbox chain sprocket to the idler pulley assembly, with horizontal welded links facing out and the vertical welded links facing See Figure 4-3.
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Page 28: Troubleshooting Guide
Chapter 5 TABLE OF CONTENTS Troubleshooting Guide Troubleshooting should be performed by a trained technician. Landoll Company, LLC. is not responsible for equipment that is improperly maintained. Contact an authorized Landoll Service center for servicing. Electrical Most electrical system problems show up as a burned out light or fuse, or inoperative electrical component. Wiring, grounds, or components may be at fault. -
Page 29: Hydraulic System
TABLE OF CONTENTS Hydraulic System Most hydraulic system failures follow the same pattern: a gradual or sudden loss of pressure or flow with a resulting loss of cylinder or motor power. Any one of the system’s components may be at fault. By following step-by-step procedures, the trouble can be located in a short time. - Page 30 TABLE OF CONTENTS PROBLEM PROBABLE CAUSE SOLUTION OVER HEATING OF Oil passing thru relief valve for excessive Return control valve to neutral when not in OIL IN SYSTEM time use. Incorrect, low, dirty oil Use recommended oil. Fill reservoir with clean oil.
- Page 31 TABLE OF CONTENTS Hydraulic Pressure Testing TEST 3: Run the tilt cylinder until the bumper almost touches the ground. Return the cylinder to the transport position. SET-UP: Check pressures while the bed is tilting. With the Loadoll unloaded, install a 0 to 3000 psi From 1000 to 2500 psi: NORMAL pressure gauge between the pump pressure hose and the valve “IN”...
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Page 32: Remote Control
TABLE OF CONTENTS Remote Control PROBLEM PROBABLE CAUSE SOLUTION No response from receiver Check that transmitter power is on. Self-explanatory. Power is connected in reverse If the amber reverse polarity LED is lit the power input and system ground connections have been reversed. Output in not properly connected If a red output LED on the receiver turns on when a button is pressed on the... -
Page 33: Miscellaneous Problems
TABLE OF CONTENTS Miscellaneous Problems PROBLEM PROBABLE CAUSE SOLUTION BED CHATTERS OR SQUEALS WHEN Rough slide tubes on subframe. File or sand smooth and lubricate with dry SLIDING silicone or other non dirt and grit collecting lubricant. WORN NYLATRON SLIDES When Nylatron wears enough that screws heads are rubbing on slide tubes, replace Nylatron slides. - Page 34 TABLE OF CONTENTS Table provided for general use. NOTES: F-1036-0823...
- Page 35 Document Control Revision Log: Date Form # Improvement(s): Description and Comments 05/2019 F-1036-0519 Initial Release 08/2020 F-1036-0820 Update Maintenance Schedule 08/2023 F-1036-0823 Gearbox Maintenance Update.
- Page 36 Equipment from Landoll Company, LLC is built to exacting standards ensured by ISO 9001 registration at all Landoll manufacturing facilities. LOADOLL II Operators Manual Re-Order Part Number F-1036 LANDOLL COMPANY, LLC 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2023.
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