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Summary of Contents for Landoll LOADOLL II
- Page 1 LOADOLL II Operators Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-1036-0519 05/2019 to Present...
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Page 3: Table Of Contents
TABLE OF CONTENTS DESCRIPTION PAGE NO. INTRODUCTION ........................STANDARD SPECIFICATIONS ..................OPERATING INSTRUCTIONS ..................Bed Tilt Control ......................... Free Spool Clutch Operation ..................Winch Controls ........................Bed Slide Control ......................(Option) Basic Hitch Controls ..................Special Hitch Control(Option) ..................Power Take-off(PTO) ...................... - Page 4 SAFETY PRECAUTIONS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA- TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
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Page 5: Introduction
PARTS MANUAL is a separate manual showing the various assemblies, subassemblies, and systems. Refer to that manual when ordering Landoll replacement parts. Order parts from your Landoll dealer. WARRANTY The Warranty Registration form is included with the product documents. -
Page 7: Standard Specifications
STANDARD SPECIFICATIONS BED LENGTH..................24’, 25-1/2’ or 28’ DECK MATERIAL................STEEL LOAD ANGLE........14° ± 2° DEPENDING ON TRUCK BED WIDTH..................102” BED CAPACITY................20,000# HITCH CAPACITY................(SEE FOLLOWING) VERTICAL LOADING, HITCH NOT EXTENDED BACK……………………………………4000# HITCH EXTENDED BACK 1 FOOT………………… ……………..3000# HITCH EXTENDED BACK 2 FEET……………………... - Page 8 LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION).
- Page 9 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL...
- Page 10 Table provided for general use. NOTES:...
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Page 11: Operating Instructions
OPERATING INSTRUCTIONS WARNING This section supplies information for operation of the carrier. It describes and locates controls and gives general operation procedures. Read all DO NOT OPERATE THE LOADOLL UN- instructions, warnings, cautions and danger notes TIL YOU HAVE READ THE OPERA- before attempting to operate the carrier. - Page 12 Figure 3-1 Decal for Control Operation...
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Page 13: Free Spool Clutch Operation
3-2 WINCH or GEARBOX CHAIN DRIVE CONTROL DANGER CAUTION DO NOT HANDLE THE WINCH CABLE 1. THE WINCH OR CHAIN DRIVE OR CHAIN WHEN THE WINCH OR NOT DESIGNED OR INTENDED IS IN THE ENGAGE GEARBOX TO BE USED FOR LIFTING OR POSITION. - Page 14 Cable: Five wraps minimum to hold load Figure 3- 3 Warn Winch 20,000# ENGAGE In this position, the winc- h is en 3-2.1 The 20,000# Warn Winch Free Spool Clutch gaged. Cable may be “power” is air operated. spooled on or off the winch spool. The winch is now controlled by the Winch Hydraulic Lever.
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Page 15: Bed Slide Control
3-3 BED SLIDE CONTROL The BED SLIDE CONTROL is the third control from the front of the truck. It is designated on the decal as BED (See Figure 3-1). Operating the control as shown on decal slides the bed OFF the subframe. -
Page 16: Bed Loading
3-7 BED LOADING DANGER 3-7.1 Back the Loadoll up to the item to be re- trieved. Align the Loadoll so that the bed is in SERIOUS INJURY OR DEATH MAY RE- line with the item to be loaded. Back your unit about 10 feet (120 inches) from the item SULT IF A PERSON IS UNDER OR IN to be retrieved. -
Page 17: Bed Unloading
3-8 BED UNLOADING 3-8.16 Tilt the bed fully down to the transport 3-8.1 Locate the Loadoll on a level, solid sur- (level) position. face in an open area. 3-8.17 Slide the bed to the full forward position. 3-8.2 Shift the Loadoll transmission to neutral and set parking brake securely. -
Page 18: Hitch Operation(Option)
3-11 HITCH OPERATION (OPTION) DANGER This section is intended to provide safe, effi cient operating instructions for the Loadoll Hitch. Read all instructions carefully before operating the NEVER CRAWL UNDER THE TRUCK hitch. Safety precautions are included to alert OR TOWED VEHICLE DURING HITCH you to possible hazardous conditions. - Page 19 3-11.2 Vehicle Disconnection CAUTION a. Locate the towed vehicle in an open, level area. Apply the Loadoll’s parking brakes. Dis- UNEVEN ROADS, DIPS, BUMPS, AND connect safety chains and place back in stor- RAMPS SHOULD BE AVOIDED WHEN age compartment. Remove breakaway EVER POSSIBLE.
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Page 20: Remote Control (Option)
OPERATING INSTRUCTIONS 3. TO OPERATE THE REMOTE: Remote Control (Option) a. Press and hold the POWER button for at least 2 1. A wireless six function radio remote control is seconds and release. available (See Figure 3-4.) b. The are multiple LEDs on the back of the sealed 2. -
Page 21: Cold Weather Operation
OPERATING INSTRUCTIONS COLD WEATHER OPERATION HOT WEATHER OPERATION 3-13.1 Hot weather operation can cause ex- 3-12.1 Cold weather causes lubricants to con- pansion of parts, resulting in tightening of geal, insulation and rubber parts to become bearings, fasteners, and moving parts. Fail- hard, which may lead to problems found in ure of gaskets or seals can occur. - Page 22 Table provided for general use. NOTES:...
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Page 23: Maintenance And Lubrication
MAINTENANCE AND LUBRICATION DANGER This section contains instructions necessary for proper maintenance of the Loadoll. The Loadoll is designed for years of service with minimal mainte- SERIOUS INJURY OR DEATH MAY RE nance. However, proper maintenance is important SULT IF A PERSON IS UNDER, IN for durability and safe operation and is an FRONT OF, OR BEHIND: THE BED, owner/user responsibility. -
Page 24: Maintenance Schedule
4-1 MAINTENANCE SCHEDULE 4-1.2 Lubrication Loadoll maintenance includes periodic inspec- tion and lubrication. Table 4-2, Maintenance Table 4-1 Details lubrication points and intervals, Schedule, lists the recommended maintenance method of application, and lubricant required, and lubrication tasks by time interval and by accu- and illustrates the location of each part to be mulated mileage (use whichever occurs first). - Page 25 NORMAL OPERATING SERVICE INTERVALS 1st 5 Hours Weekly or Monthly or 6 Months or Yearly or LUBE ITEM NOTES or 50 Miles 500 Miles 2,000 Miles 12,000 Miles 25,000 Miles LIGHTS WIRING & CONNECTIONS FASTENERS CHAIN GEAR BOX CASE BED SLIDE PLASTIC STRIPS SUBFRAME PIVOTS SUBFRAME AND HITCH CYLINDER PINS...
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Page 26: Frame And Deck
fine emery cloth to avoid re-occurring of the trouble. Any time a component is opened up, or whenever any seal replacement is neces- sary, it is advisable to thoroughly clean all components and replace all seals in that component. Seal kits are available from your Landoll dealer. - Page 27 Table provided for general use. NOTES:...
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Page 28: Troubleshooting Guide
TROUBLESHOOTING GUIDE Troubleshooting should be performed by a trained technician. Landoll Corporation is not responsible for equipment that is improperly maintained. Contact an authorized Landoll Service center for servicing. 5-1 ELECTRICAL Most electrical system problems show up as a burned out light or fuse, or inoperative electrical compo- nent. - Page 29 5-2 HYDRAULIC SYSTEM Most hydraulic system failures follow the same pattern: a gradual or sudden loss of pressure or flow with a resulting loss of cylinder or motor power. Any one of the system’s components may be at fault. By following step-by-step procedures, the trouble can be located in a short time.
- Page 30 HYDRAULIC SYSTEM (CONTINUED) SYMPTOM PROBLEM: REMEDY FOAMING OF OIL Incorrect, low, or dirty oil: replace, clean or add oil as needed. Water in oil: replace oil Air leaks: check suction line and component seals for suction leaks. Replace defective parts. NOISY PUMP Low, incorrect, foamy oil: replace, clean, or add oil as needed.
- Page 31 5-4 HYDRAULIC PRESSURE TESTING SET-UP: With the Loadoll unloaded, install a 0 to 3000 psi pressure gauge between the pump pres- sure hose and the valve “IN” port, using a “T” fitting and close pipe nipple. TEST 1:Start the vehicle engine and operate the PTO. Do not run vehicle engine more than 1200 RPM.
- Page 32 5-5 MISCELLANEOUS PROBLEMS BED CHATTERS OR SQUEALS Rough slide tubes on subframe:file or sand smooth and WHEN SLIDING lubricate with dry silicone or other non dirt and grit collecting lubricant. WORN NYLATRON SLIDES When Nylatron wears enough that screws heads are rubbing on slide tubes, replace Nylatron slides.
- Page 33 Table provided for general use. NOTES:...
- Page 35 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001 registration at all Landoll manufacturing facilities. Loadoll II Operator’s Manual Re-Order Part Number F-1036-0519 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM ®...
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