Volkswagen VAS 5581A/6A Operating Manual
Volkswagen VAS 5581A/6A Operating Manual

Volkswagen VAS 5581A/6A Operating Manual

Diagnostic cable

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Operating manual
D i a g n o s t i c c a b l e V A S 5 5 8 1 A / 6 A
33.VW.2210.1657_BA_V03_EN
VAS 5581A/6A
1

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Summary of Contents for Volkswagen VAS 5581A/6A

  • Page 1 Operating manual D i a g n o s t i c c a b l e V A S 5 5 8 1 A / 6 A 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 2: Legal Notice

    Symbols for warnings, prohibitions, mandatory actions and standards are taken from publicly accessible sources, such as the Internet. CAD product images and product photos are provided by the manufacturer. Images showing the product in use are provided with a reference to the source. 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 3: Table Of Contents

    Detaching the plug connection for the diagnostic cable (28-pin) 16 Detaching the plug connection for the diagnostic cable (2-pin) Detaching the plug connection for the diagnostic cable (20-pin) 17 Cleaning Storage Disposal Maintenance HELP Warranty Customer service 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 4: Introduction

    With experience in both software and hardware development, STODIA GmbH is your dependable partner at every production stage, from prototyping to series production – MADE IN GERMANY. 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 5: Safety

    This operating manual is only valid for the following product: Item number 22101657 Designation Diagnostic cable VAS 5581A/6A Warning levels This chapter provides information about the warning levels used in this operating manual. DANGER Failure to observe the safety instructions WILL result in death or serious injury!
  • Page 6: Important Safety Instructions

    Defective and damaged products cannot guarantee protection against electrical voltage! • Do not let the product come into contact with chemicals! • Replace a defective or damaged product immediately! • Never attempt to repair or tamper with the product! 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 7: Intended Use

    • Audi A6L e-tron China (PHEV), 2016 model In this operating manual, vehicle manufacturers are exclusively defined as vehicle manufacturers in the Volkswagen Group. Any use beyond what is listed here is prohibited. Requirements for the target group Only qualified personnel may work with this product!
  • Page 8: Product Description

    Product description Scope of delivery Immediately check the condition of the product and the completeness of the delivery. If anything is missing or defective, please contact the manufacturer immediately. (1) Diagnostic cable (2) USB stick with operating manual 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 9: Design

    (2) Ground clip (3) Plug for diagnostic box (4) Plug for coolant temperature sensor 1 (center-keyed) (5) Plug for battery module (cell box) (6) Plug for battery management controller (BMC) (7) Plug for coolant temperature sensor 2 (left-keyed) 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 10: Symbols And Connections

    Ukraine dated March 10, 2017 on the approval of the Technical Regulation on the Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment. The test seal identifies the product as having been approved for use in workshops and production facilities belonging to the vehicle manufacturer. 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 11: Wiring Diagram

    EN | Product description Wiring diagram 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 12: Technical Data

    Elevation above sea level max. 2000 m No limitation. Humidity Max. 80% up to 31 °C, Max. 85% decreasing linearly to 50% at 40 °C Pollution rating Condensation Not permitted. Maximum permissible relative humidity: 60% in environments with corrosive gas/air. 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 13: Operation

    • Use the product only for the applications intended by the vehicle manufacturer! CAUTION Risk of damage! Plug connections lock into place when attached. • Unlock the plug connections before you detach them! (See chapter “Detaching the plug connections”) Startup Follow the safety instructions. 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 14 Connect the plug for the battery junction box (BJB) to the correct disconnected socket. Lock the connection. Connect the plug for coolant temperature sensor 1 to the correct disconnected socket. Connect the plug for coolant temperature sensor 2 to the correct disconnected socket. 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 15 EN | Operation Connect the plug to the diagnostic box.  You can now perform measurements in accordance with the guided fault finding. 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 16: Detaching The Plug Connections

    The plug connection has a locking mechanism. To release the plug connection: Pull the locking mechanism out of the plug. The plug connection is unlocked.  Pull the plug connection apart. The plug connection is now detached.  33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 17: Detaching The Plug Connection For The Diagnostic Cable (2-Pin)

    Detaching the plug connection for the diagnostic cable (20-pin) The plug connections have a bayonet locking mechanism. To detach a plug connection: Twist the socket housing to unlock the connection. Pull the plug connection apart.  The plug connection is now detached. 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 18: Cleaning

    Observe the safety instructions! National and local requirements for regular testing must be observed! Test the product for proper function at intervals of no more than 24 months. Contact the manufacturer to have a professional function test performed. 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 19: Help

    Always include the item number and, if available, the serial number with any product queries. Both numbers are found on the product. STODIA GmbH Battery and Diagnostics Technology Im Freitagsmoor 45 38518 Gifhorn, Germany Phone: +49 (0) 5371 / 945 93 96-0 service@stodia.de www.stodia.de 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...
  • Page 20 Volkswagen Aktiengesellschaft Group After Sales – Group Service Literature and Systems Repair Shop Equipment PO box 011/4915 38442 Wolfsburg, Germany For internal use only Subject to technical changes Edition 02/2024 33.VW.2210.1657_BA_V03_EN VAS 5581A/6A...

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