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Hyundai HW100A Manual

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Foreword ....................................................................................0-1

EC Declaration of Conformity (Original instruction) ........................... 0-6

Safety ..........................................................................................1-1

Safety Decals..................................................................................... 1-2

General ............................................................................................ 1-17

Transportation.................................................................................. 1-29

Operation ......................................................................................... 1-31

Long Term Storage .......................................................................... 1-50

Maintenance .................................................................................... 1-52

Environment and Circumstances ..................................................... 1-65

Operating Controls ....................................................................2-1

Component Locations ........................................................................ 2-2

Operator's Area.................................................................................. 2-7

Operational Controls and Panels ....................................................... 2-8

Display Monitor ................................................................................ 2-33

User Menu ....................................................................................... 2-53

Around View Monitoring (AVM) System........................................... 2-81

Proximity Alarm System................................................................... 2-84

HVAC (Heating, Ventilation and Air Conditioning) Operation .......... 2-87

Seat Adjustment............................................................................... 2-92

Seat Belt .......................................................................................... 2-94

Miscellaneous Electrical Devices..................................................... 2-95

Emergency Exit Glass Breaking Tool .............................................. 2-97

HW100A

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Page 1: Table Of Contents
Around View Monitoring (AVM) System........... 2-81 Proximity Alarm System..............2-84 HVAC (Heating, Ventilation and Air Conditioning) Operation ..2-87 Seat Adjustment................2-92 Seat Belt ..................2-94 Miscellaneous Electrical Devices............. 2-95 Emergency Exit Glass Breaking Tool ..........2-97 HW100A Table of Contents...
Page 2 Electrical System Maintenance............4-13 Recommend Fuel, Coolant, and Lubricant ........4-14 Fluid Capacities ................4-19 Table of Recommended Lubricants ..........4-20 Maintenance Intervals..............4-23 10 Hour / Daily Service ..............4-26 50 Hour / Weekly Service ..............4-43 Table of Contents HW100A...
Page 3 Transportation ................5-1 Loading and Unloading ..............5-2 Short Distance Self-powered Travel ..........5-3 Trailer Loading/Unloading Procedures ..........5-4 Lifting Machine................... 5-7 Specification ................6-1 Standard Specification ............... 6-1 Overall Dimensions................6-2 Disassembled Parts, Dimension and Weight........6-3 HW100A Table of Contents...
Page 4 Digging Force..................6-5 Working Range .................. 6-6 Excavator Rated Lift Capacity Tables..........6-8 Approximate Weight of Workload Materials........6-32 Index ...................7-1 Table of Contents HW100A...
Page 5: Foreword
If it is lost, order another one from your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. If there are any questions, contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. This manual may illustrate options and accessories not installed on your equipment.
Page 6: Machine Capacity
These and other attachments are approved for use on this machine. Do not use unapproved attachments. Attachments not manufactured HYUNDAI CONSTRUCTION EQUIPMENT may not be approved. See your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for information about approved attachments and attachment manuals. • Buckets •...
Page 7: Product Identification Number (Pin)
DS2104507 Figure 1 477, Bundangsuseo-ro, Bundang-gu, Seongnam-si Gyeonggi-do, Republic of Korea MODEL PRODUCT IDENTIFICATION NUMBER Made by HD Hyundai Infracore Co. Ltd. 489, Injung-Ro, Dong-gu, Incheon, Korea MADE IN KOREA DS2301647 Figure 2 Component Serial Numbers There are many serial numbers on each traceable component of the machine.
Page 8: Engine Identification
The engine serial number (ESN) and control parts list (CPL) provide information for service and ordering parts. The engine data plate must not be changed unless approved by HD HYUNDAI CONSTRUCTION EQUIPMENT. Have the following engine data available when communicating with...
Page 9 In addition to safety signal words, the following signal words are used to indicate proper and effective use of machine. NOTICE This signal word identifies procedures which must be followed to avoid damage to machine. NOTE: The word "NOTE" identifies information for effective use. HW100A Foreword...
Page 10: Ec Declaration Of Conformity (Original Instruction)
12th Fl., Hyundai Bldg. 75, Yulgok-ro, Jongno-gu, Seoul 03058, Korea Hyundai Construction Equipment Europe N.V located at Hyundailaan 4, 3980 Tessenderlo, Belgium, as authorized representative in the European Community is authorized to compile the technical construction file and declares that the product:...
Page 11: Safety
Safety HW100A Safety...
Page 12: Safety Decals
Safety Decals With Text Safety decals with text consist of a signal word, pictorial and a text message panel. In some cases, a pictorial panel may not be part of the safety decal. Safety HW100A...
Page 13 Avoidance panels use pictorials and/or prohibition signs to identify the actions necessary to avoid the hazard. A safety decal may contain more than one hazard panel and more than one avoidance panel. Avoidance Panel Horizontal Configuration Hazard Avoidance Panel Panel FG018723 Figure 1 HW100A Safety...
Page 14 Information and Location for Safety Decals 21, 22 21, 22 21, 22 10, 24 7, 8 4, 10 15, 25, 26 DS2104627 Figure 2 Safety HW100A...
Page 15 Tie Down Wait to Disconnect Stabilizer Battery Explosion Dozer Battery Disconnection Lifting Capacity Crush Hazard Fluorinated Greenhouse Gas Hot Surface Hydraulic Oil Check Emergency Exit DEF (AdBlue®) ISO Control Pattern Caution for Steering Wheel Lift / Transport Interference Coolant HW100A Safety...
Page 16 • TO LEAVE THE EXCAVATOR: Lower the attachment and dozer blade (if equipped) to the ground and make sure all controls are in neutral. Stop the engine and remove the key. Upper safety lever to LOCK position. Safety HW100A...
Page 17 Hot Pressurized Fluid (950205-03781) WARNING HOT PRESSURIZED FLUID CAN CAUSE SERIOUS BURNS • Do not loosen or open cap when hot. EX1301180 • Before opening: Turn engine off. Allow machine to cool. Tip cap and open slowly to relieve pressure. HW100A Safety...
Page 18 DS2001307 Wait to Disconnect (950205-05556) NOTICE 950205-05556 AVOID ELECTRICAL COMPONENT DAMAGE DS2102421 Do not turn master disconnect switch for batteries to the off position until disconnect indicator is "OFF" or serious damage to the def system can occur. Safety HW100A...
Page 19 Disconnecting the battery while the engine is running can cause damage to electrical components. Disconnect battery only when the engine is turned OFF. Crush Hazard (950205-03787) WARNING AVOID DEATH OR SERIOUS INJURY Stay clear of the boom, arm, and attachment. 950205-03787 EX1402207 HW100A Safety...
Page 20 • Maintain center of gravity and balance when lifting. • Do not swing boom or upperstructure. • Never lift with operator on machine. • Refer to Operation and Maintenance Manual for more information. Safety HW100A 1-10...
Page 21 Only use Ultra Low Sulfur Diesel (ULSD) fuel with this machine. EX1301194 16. ROPS Warning (If Equipped) (950205-03861) WARNING AVOID DEATH OR SERIOUS INJURY • Do not weld on or drill holes in the protective structure. • Replace ROPS, if damaged or modified. 950205-03861 950205-03861 EX1301197 HW100A Safety 1-11...
Page 22 To adjust breaker impact, refer to Operation and Maintenance Manual for more information. EX1301200 18. Lift/Tie Down (950205-03815) Identifies lift point and tie down point location. 950205-03815 EX1301201 19. Lift (950205-03859) Identifies lift point and tie down point location. 950205-03859 EX1402212 Safety HW100A 1-12...
Page 23 Operate the travel control levers smoothly to avoid sudden starts or stops. • Before leaving the operator's seat, make sure to lock out all control system and stop engine to avoid accidental activation of the outrigger. EX1402431 HW100A Safety 1-13...
Page 24 EX1402247 23. Lifting Capacity (950205-05450) WARNING AVOID DEATH OR SERIOUS INJURY Whenever you handling and lifting objects, ensure operator manual available on the station and refer lifting chart. 950205-05450 WE1500865 Safety HW100A 1-14...
Page 25 Total eq(CO , ton): 0.8294 of which the CO equivalent value is 0.8294 tons. GWP: 1,430 The GWP of HFC-R134a is 1,430. 950205-09374 • Every Machine of HD HYUNDAI CONSTRUCTION EQUIPMENT clearly attached with DS2104659 information label. • EU regulation 2015/2067 of 17 November 2015...
Page 26 (950205-06858A) NOTICE AVOID INJURY Be careful not to have the joystick and steering wheel interfere with one another when handling them. Be careful not to have the steering touch the front windshield when handling it. 950205-06858A DS1703847 Safety HW100A 1-16...
Page 27: General
Proper Work Tools and Attachments Only use work tools and attachments that are recommended by HD HYUNDAI CONSTRUCTION EQUIPMENT for use on HD HYUNDAI CONSTRUCTION EQUIPMENT machines. When installing and using optional attachments, read instruction manual...
Page 28 Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor about auxiliary hydraulic kits for attachments installation. If you are in doubt about compatibility of a particular attachment with a machine, consult your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. Pressurized Fluids Pressurized air or fluids can cause debris and/or fluids to be blown out.
Page 29: Personal Protective Equipment (Ppe)
Additional protection for operator's cabin could be required such as an Operator Protection Guard (OPG) or window guards. Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for information on available protective guards. HAOA110L...
Page 30 Equipment can fall if a control is moved, or if a hydraulic line breaks, is loosened or disconnected. If it is necessary to remove guards to perform maintenance, always install guards after maintenance is completed. HDO1010L Figure 7 Safety HW100A 1-20...
Page 31: Fire And Explosion Prevention
Dust that is generated from repairing or grinding nonmetallic hoods or nonmetallic fenders can be toxic, flammable and explosive. Repair these components in a well ventilated area away from flames or sparks and wear dust mask when grinding painted parts. FG018458 Figure 11 HW100A Safety 1-21...
Page 32 Charging Engine Batteries" on page 1-39, for proper procedure in this manual. Do not charge a frozen battery. This can cause an explosion. After market radios or other electric operated equipment in cabin must have a fuse in the electrical circuit. Safety HW100A 1-22...
Page 33 In very cold, dry weather or other conditions that could Figure 13 produce a static discharge, keep tip of fuel nozzle in constant contact with neck of fuel filling nozzle, to provide a ground. Always place plastic fuel containers on the ground before filling. HW100A Safety 1-23...
Page 34 When using a fire extinguisher, always aim extinguisher at base of fire. FG018459 • If an optional fire extinguishing system is in place, be Figure 15 familiar with its operating procedures. NOTE: Depending on job conditions, other procedures could be necessary if a fire occurs. Safety HW100A 1-24...
Page 35 Engine running generates high voltage through injector terminal and engine controller, and it remains residual immediately after the engine stopped. Do not contact injector terminal or engine controller inside. NOTE: Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor to access injector terminal or engine controller inside. HW100A Safety...
Page 36: Rollover Protective Structure (Rops)
It may vary slightly in its location on some models. Check the ROPS cabin, mounting, and hardware for damage. Never modify the ROPS cabin. Replace the cabin and hardware if damaged. See your HD HYUNDAI CONSTRUCTION DS1901183 Figure 18 EQUIPMENT distributor for parts.
Page 37 Never modify the operator cabin by welding, grinding, drilling holes or adding attachments unless instructed in writing by HD HYUNDAI CONSTRUCTION EQUIPMENT. Changes to the cabin can cause loss of operator protection from rollover and falling objects, and can result in death or serious injury.
Page 38 Information in regard to the determination of 'Safe Separation Distances' should be available from respective explosives man- ufacturers/suppliers, and may also be referenced from: British Standard BS6657:1991 - Guide to Prevention of inadver- tent initiation of electro-explosive devices by radio-frequency radiation. Safety HW100A 1-28...
Page 39: Transportation
Refer to "Transportation" on page 5-1, for information on loading, unloading and towing. The machine can be disassembled into parts for transporting. Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for assistance with disassembly. Loading and Unloading To prevent machine tipping or rollover when loading or unloading machine, always do the following: •...
Page 40: Transporting Machine
• When passing over bridges or structures on private land, check that structure is strong enough to support weight of machine. Before traveling on public roads, check with appropriate authorities and follow their instructions. Safety HW100A 1-30...
Page 41: Operation
Before performing checks, move machine to an area where there are no obstructions, and operate slowly. Do not allow personnel near machine. Know maximum operating dimensions of your machine. HW100A Safety 1-31...
Page 42 Use points marked by arrows in diagram when getting on or off machine. Do not carry tools or supplies when you mount or dismount the machine. Safety HW100A 1-32...
Page 43: Operator Station
When standing up from operator's seat, always place safety lock lever securely in "LOCK" position. If you accidentally move work equipment levers when they are not locked, the machine could suddenly move and cause damage, death or serious injury. HW100A Safety 1-33...
Page 44 If original color of webbing in these areas is extremely faded and/or webbing is packed with dirt, webbing strength may be reduced. NOTE: Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for seat belt system replacement parts. WARNING...
Page 45: Visibility Information
Adjust visual aids for best visibility around machine. When swinging work equipment or backing up, press camera button (if equipped) to change display mode on display monitor so you can check rear and side of machine. HW100A Safety 1-35...
Page 46 Figure 27 provides the position of the attachment and equipment in the Travel position. • Visible areas without visual aids at the ground level DS2104661 Figure 25 Safety HW100A 1-36...
Page 47: Mirror Adjustment
You may need hand tools to adjust certain types of mirrors. Front mirror on the cabin (1, 2) If equipped, adjust the front mirror on the cabin (1, 2) so the front of right tire can be seen from the operator seat. DS2104663 Figure 28 HW100A Safety 1-37...
Page 48 It may not be possible to adjust all visual aids to see all the way around the machine. Therefore, additional precautions such as flagman, barricades, etc., must be taken to keep other personnel out of the work area. Safety HW100A 1-38...
Page 49: Boost Starting Or Charging Engine Batteries
(+) terminal first. Then connect the auxiliary battery negative (-) terminal to the frame of the depleted battery machine second. Connect positive cables first when installing cables and disconnect the negative cables first when removing. HW100A Safety 1-39...
Page 50 Disconnect the other end of black negative (-) cable (2, Figure 32) from the booster batteries (3). Disconnect red positive (+) cable (1, Figure 32) from the booster batteries (3). Disconnect red positive (+) cable (1, Figure 32) from the machine batteries (4). Safety HW100A 1-40...
Page 51: Starting Engine
Also, a white residue, because of water vapor inside engine, can form at the engine oil fill location. These conditions will not affect engine performance or damage the engine or other exhaust system components. HW100A Safety 1-41...
Page 52 • When operating in areas with poor visibility, designate a flagman to direct work site traffic. • Keep unauthorized personnel away from turning radius or travel path of the machine. Safety HW100A 1-42...
Page 53 Always operate machine with dozer blade to front under cabin and outriggers to rear. Know permitted ground pressure. Ground pressure of the machine may change depending on attachment and load. Keep height and length of attachment in mind. HW100A Safety 1-43...
Page 54 • Keep bystanders away. • Do not suddenly lower, swing or stop work equipment. Operate controls smoothly. • To prevent tipping or rollover when handling heavy loads, the ram lock switch must be in the "LOCKED" position. Safety HW100A 1-44...
Page 55: Operation On Slopes
• When traveling up a steep slope, extend work equipment DS2104702 to front to improve balance, keep work equipment Figure 39 approximately 20 ~ 30 cm (8 ~ 12 in) above ground, and travel at low speed. HW100A Safety 1-45...
Page 56 Always attach wire rope onto left and right hooks and secure in position. • If engine on problem machine will not start or there is a failure in brake system, always contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. • Never go between towing machine and towed machine during towing operation.
Page 57 Keep in mind most systems use a high-pressure fluid or air to raise or lower equipment. The procedure will cause high-pressure air, or hydraulic pressure, or some other media to be released to lower the equipment. HW100A Safety 1-47...
Page 58: Engine Stop
Machine movement will occur if any controls are moved. This DS2104705 can result in death or serious injury. Figure 43 Always move hydraulic lockout control to "LOCK" position before stopping off engine or immediately after engine stops running. Safety HW100A 1-48...
Page 59: Service Brake
Abnormal operation with half of the brake running, failure to comply with the brake oil change intervals, or excessive service brakes may increase the temperature of the axle oil during the operation, resulting in reduced braking forces. HW100A Safety 1-49...
Page 60: Long Term Storage
NOTE: When sealing with tape, be sure to extend tape approximately one inch (25 mm) beyond open- ing to insure a good seal. Safety HW100A 1-50...
Page 61: During Storage
If there is water in the oil, change all the oil. • Change all filters. • Inspect for signs of nests. (i.e. birds, rodents, etc.) • When starting the engine after long-term storage, follow the "Hydraulic Oil Warm-up" procedures listed in this man- ual. HW100A Safety 1-51...
Page 62: Maintenance
• Wear eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used. Use eye protection approved for welding. Safety HW100A 1-52...
Page 63 Parts can break off and hit someone. • Do not touch any control levers or control pedals. If any control levers or control pedals must be operated, always give a signal to other workers and instruct them to move away. HW100A Safety 1-53...
Page 64: Warning Tag
Attach a "DO NOT OPERATE" warning tag to joystick lever or to controls before servicing or repairing equipment. Warning tags are available from your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. Safety HW100A...
Page 65 Hitting hard metal pins, bucket teeth, cutting edges or bearings with a hammer, can cause metal pieces to break or fly off resulting in serious injury. Always wear safety goggles and leather gloves. Keep other personnel away. HW100A Safety 1-55...
Page 66: Use Of Lighting
Check electrical wires daily for wires that are loose or frayed. Tighten all loose, and repair or replace all frayed, electrical wires before operating machine. Remove all flammable materials and debris from the engine compartment, exhaust system components and hydraulic lines. Safety HW100A 1-56...
Page 67: Burn Prevention
Do not smoke while you are checking battery electrolyte level. Electrolyte is an acid. Electrolyte can cause personal injury. Do not allow electrolyte to contact skin or eyes. Always wear safety goggles and face protection when working with batteries. HW100A Safety 1-57...
Page 68 Batteries, plastic objects and anything else which is suspected of being dangerous to the environment must be taken care of in an environmentally safe way. Safety HW100A 1-58...
Page 69: Welding Repairs
"OFF" position. • Disconnect the connector between ECU and machine, and the connector between ECU and engine. • Disconnect the negative (-) cable of battery. • To prevent generation of gas, remove paint from location of the weld. HW100A Safety 1-59...
Page 70 After welding, connect the connector between ECU and machine, and the connector between ECU and engine. Connect the negative (-) cable of battery. Clean battery compartment. Turn battery disconnect switch to "ON" position. Close battery compartment door. Safety HW100A 1-60...
Page 71: Warning For Counterweight And Front Attachment Removal
If any control levers are moved, or there is damage to hydraulic system, work equipment or the machine will suddenly drop causing death or serious injury. HW100A Safety 1-61...
Page 72: Compressed Air
Figure 54 accumulator, or when disposing of accumulator, charged nitrogen gas must be properly released. Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for assistance. • Wear safety goggles and leather gloves when working on an accumulator. Hydraulic oil under pressure can penetrate skin and result in death or serious injury.
Page 73 If any loose bolts are found, stop work and tighten to specified torque. If any damaged hoses are found, stop operations imme- diately and contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for replacement parts. HW100A...
Page 74 After charging, secure battery back in machine. When repairing or welding electrical system, wait for approximately one minute after turning engine starter switch key "OFF". Then disconnect negative (-) terminal of battery to stop flow of electricity. Safety HW100A 1-64...
Page 75: Environment And Circumstances
• When working on or from top of buildings or other structures, check if structure can support weight of machine and attachment. If a building structure collapses, this can cause death or serious injury. HW100A Safety 1-65...
Page 76 The risk also increases on sloping ground. If it is not possible to dig a trench and adequately slope its sides, always install shoring equipment. Loose ground may easily give way under weight of the machine. Safety HW100A 1-66...
Page 77: High-Voltage Cables
4 m (13' 1") 66.0 kV 5 m (16' 5") 154.0 kV 8 m (26' 3") 275.0 kV 10 m (32' 10") • Always contact the power company responsible before beginning work near high voltage power lines. HW100A Safety 1-67...
Page 78 Special equipment and engines may be required in some countries. Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for more information. Check that there is sufficient room for machine and load. Move slowly.
Page 79: Operation In Extreme Conditions
To prevent fuel from being clogged because of formation of wax in fuel, make sure that wax formation point of fuel is lower than atmospheric temperature. HW100A Safety 1-69...
Page 80 Check level of battery electrolyte daily. Keep electrolyte above plates to prevent damage to batteries. Use a slightly weaker electrolyte solution in hot climates. Batteries self-discharge at a higher rate if left standing for long Safety HW100A 1-70...
Page 81 Wear goggles when using compressed air to prevent face or eye injury. Use care when servicing fuel system to prevent dust and sand from entering tank. Service air cleaner at frequent intervals, check air restriction indicator daily and keep dust cup and dust valve HW100A Safety 1-71...
Page 82 Lubricate machine as prescribed on lubrication chart on machine or "Lubrication and Service Chart" on page 4-16, in this manual. Shorten lubricating intervals for parts exposed to salt water. Check operating controls to ensure proper functionality and that they return to "NEUTRAL" when released. Safety HW100A 1-72...
Page 83: Exhaust Ventilation
Diesel engine exhaust contains products of combustion which can be harmful to your health. Always run engine in a well ventilated area. If you are in an enclosed area, vent exhaust to outside. HW100A Safety 1-73...
Page 84: Asbestos Information
OSHA or other work site rules, laws and regulations. Use a respirator, water spray or other means to control dust. Silica dust can cause lung disease and is known to the state of California to cause cancer. Safety HW100A 1-74...
Page 85 Sound pressure level (LpA) at operator 73 dB(A) position (Measurement according to ISO 6396) Sound power level (LwA) around the machine (Measurement according to 2000/14/EC with 98 dB(A) applicable appendices and measuring method according to ISO 6395) HW100A Safety 1-75...
Page 86: Vibration Information
Use a seat in conformance with ISO 7096 and keep the seat maintained and adjusted: • Adjust the seat and suspension for the weight and size of the operator; • Inspect and maintain the seat suspension and adjustment mechanisms. Safety HW100A 1-76...
Page 87 Provide breaks to reduce long periods of sitting; • Avoid jumping down from the cab or access system; • Minimize repeated handling and lifting of loads; • Minimize any shocks and jolts during sports and leisure activities. HW100A Safety 1-77...
Page 88 Safety HW100A 1-78...
Page 89: Operating Controls
Investigate and correct the problem before proceeding with operation. NOTE: The Illustrations in this manual showing details or attachments that may look different from your machine. The function is not changed depending on the position of the switch or menu. HW100A Operating Controls...
Page 90: Component Locations
Component Locations DS2104690 Figure 1 Operating Controls HW100A...
Page 91 Number Cabin Side Cutter Boom Cylinder Tooth Point Arti Boom Cylinder Upper Boom Wheel (Tire) Lower Boom Front Axle Arm Cylinder Rear Axle Chocking Cylinder Bucket Cylinder Transmission Guide Link Travel Motor Push Link Driveshaft Bucket Counterweight HW100A Operating Controls...
Page 92 DS2104691 Figure 2 Reference Reference Description Description Number Number Engine HST Pump Radiator Aftertreatment Ass'y Air Cleaner Muffler Main Pump DEF (AdBlue®) Tank Operating Controls HW100A...
Page 93 Figure 3 Reference Reference Description Description Number Number Battery Return Filter Fuel Tank Suction Filter Fuel Cap Pre Fuel Filter and Water Separator Fuel Filter Air-conditioner Compressor Hydraulic Oil Tank Window Washer Tank Hydraulic Oil Tank Breather HW100A Operating Controls...
Page 94 DS2104693 Figure 4 Reference Reference Description Description Number Number Main Control Valve Brake Filter Swing Bearing Steering Gear Pump Center Joint Pilot Supply Valve Swing Device Brake Supply Valve Pilot Filter Operating Controls HW100A...
Page 95: Operator's Area
Operator's Area DS2104556 Figure 5 HW100A Operating Controls...
Page 96: Operational Controls And Panels
Operational Controls and Panels DS2104557 Figure 6 Operating Controls HW100A...
Page 97 Accelerator Pedal Engine Speed Control Dial Brake Pedal HVAC Control Panel Arti Boom Control Pedal 12V Power Socket Photo Sensor Travel Speed Selector Switch Hour Meter Transmission Gear Selector Switch Display Monitor Auto Hold Switch Ram Lock Switch HW100A Operating Controls...
Page 98: Starter Switch
"LOW IDLE" approximately four seconds after all the control levers are in the "NEUTRAL" position. This system is designed to reduce fuel DS1900273 Figure 8 consumption and noise. See "15. Auto Idle Selector Button" on page 2-40 Operating Controls HW100A 2-10...
Page 99: Power Socket
In this position, high speed. NOTE: When engine is started (key on), travel speed (travel motor) will always be in low speed mode. NOTE: High speed mode can not be activated while 4 wheel steer mode is selected. HW100A Operating Controls 2-11...
Page 100 When driving on the road, drive after confirming that Auto Hold is deactivated (not available in Travel Mode) When ram lock is auto, ram lock can be released by canceling auto hold. Operating Controls HW100A 2-12...
Page 101 In this position, SCR regeneration is inhibited (non- regeneration). The inhibition (non-regeneration) symbol will light up on the display monitor. Pressing on the switch to this position when already in SCR regeneration inhibition (non-regeneration) relieves the inhibition. HW100A Operating Controls 2-13...
Page 102: Parking Brake Switch
To release parking brake, turn parking brake switch "ON" then "OFF" once more although parking brake may look not to be engaged. Trailer Turn Signal Indicator (If Equipped) When a trailer is mounted, the trailer side turn signal is displayed. DS2100510 Figure 17 Operating Controls HW100A 2-14...
Page 103 "LOW IDLE" rpm. When the button is pressed, the machine is moved or the joystick is operated, the engine speed will return to the setting of the engine speed control dial. DS2100514 • Two-way or Rotating Figure 20 HW100A Operating Controls 2-15...
Page 104: Horn Button
Press the left button on the top of the right-hand work lever (joystick) to boost the hydraulic pressure. NOTE: This button works with the breaker/boost/shear selector switch. See "Work Mode" on page 3-30 • Two-way or Rotating DS2100516 Figure 23 Operating Controls HW100A 2-16...
Page 105 AVOID INJURY Before using any attachment in a work application, be sure to check its functional control. Make sure that desired movement or action is being activated by the control, e.g. opening/closing, clockwise/ counterclockwise, crowd/dump, etc. HW100A Operating Controls 2-17...
Page 106 Crab / Round Selector Button Radio Button Power Mode Selector Button Working Lamp Button Work Mode Selector Button Overload Warning Button Boom Swing Button Buzzer Stop Button Dozer / Outrigger Selector Button Call Button Light Button Warning Light Button Operating Controls HW100A 2-18...
Page 107 If you ignore this warning and drive, you may drive at an angle or damage your tires. Before traveling in 2WS mode, check the wheels of rear axle are in alignment for safety. DS2104598 Figure 27 HW100A Operating Controls 2-19...
Page 108 When the crab/round selector button is pressed, a pop-up occurs on the display monitor and the left LED of the button blinks. Slowly align the front axle according to the corresponding pop-up message. DS2104602 Figure 31 Operating Controls HW100A 2-20...
Page 109 DS2104603 Figure 35 When the change to crab mode is completed, the LED on the right side of the button stops blinking and changes to a lit state. DS2104605 Figure 36 HW100A Operating Controls 2-21...
Page 110 After pressing the button for the attachment you want to operate, move the dozer/outrigger control lever to activate the attachment. • Front Attachment (Left) Select OFF: Not selected ON: Selected (Enabled) DS2104609 Figure 40 Operating Controls HW100A 2-22...
Page 111: Light Button
Step 1: In this position, all illumination lights of the display monitor and the control switches are turned "ON". Step 2: In this position, all illumination lights and work lights are turned "ON". DS2100525 Figure 45 HW100A Operating Controls 2-23...
Page 112: Radio Button
OFF: Work light are turned "OFF". Step 1 (Pressed once): All work light will turn "ON". 1st Step 2nd Step DS2202279 Step 2 (Pressed twice): Front work light turn "ON". Figure 49 AVM and Rear working light turn "OFF" Operating Controls HW100A 2-24...
Page 113: Call Button
Buzzer stop function: When warning light appears and the buzzer sounds, use this button to "STOP" buzzer from sounding. DS2104616 Figure 51 14. Call Button Press this button to answer an incoming call. DS2104617 Figure 52 HW100A Operating Controls 2-25...
Page 114: Steering Console
: In this position, windshield wiper runs at approximately a six seconds intermittent cycle. Window Washer Switch When the outside area of the lever is pressed, it activates the washer pump and sprays fluid onto the windshield. (Only while being pressed.) Operating Controls HW100A 2-26...
Page 115 "ON". NOTE: If left and right turn indicators blink together, or if they blink faster than normal, a light bulb is not operating or flasher solenoid is damaged. ACO0242L Figure 57 HW100A Operating Controls 2-27...
Page 116 "ON". NOTE: If left and right turn indicators blink together, or if they blink faster than normal, a light bulb is not operating or flasher solenoid is damaged. Figure 60 ACO0243L Operating Controls HW100A 2-28...
Page 117 DO NOT OPERATE machine and attachment if quick DS1903332 coupler switch is in "I" (UNLOCKED) position. Figure 62 Failure to fully engage and lock attachment to the quick coupler can allow attachment to fall off causing death or serious injury. HW100A Operating Controls 2-29...
Page 118: Accelerator Pedal
Controls the travel speed of machine. NOTICE The further the pedal is pressed, the more the engine speed will increases. However, do not press the pedal more than necessary otherwise, it will increase fuel consumption. DS2104695 Figure 65 Operating Controls HW100A 2-30...
Page 119: Brake Pedal
Refer to "Operation - Work Levers" for more information. DS2104697 Figure 67 Photo Sensor The photo sensor detects the radiant energy of the sun. In "AUTO MODE" the air conditioner will automatically adjust the air temperature based on detected radiant energy. DS2104620 Figure 68 HW100A Operating Controls 2-31...
Page 120: Hour Meter
The meter will flash every four seconds when the engine is running to indicate that it is functioning properly. DS1901161 Figure 69 Display Monitor See "Display Monitor" on page 2-33 DS1900479 Figure 70 Operating Controls HW100A 2-32...
Page 121: Display Monitor
Display Warning Symbols Main Information Indicator NOTE: The Illustrations in this manual showing details or attachments that may look different from your machine. The function is not changed depending on the position of the switch or menu. HW100A Operating Controls 2-33...
Page 122: Functional Check
If the start mode switches to ACC mode, switch/button indicators on the display monitor turn on, the warning indicator turns on and the warning buzzer sounds for two seconds. The HD HYUNDAI CONSTRUCTION EQUIPMENT logo is displayed on the screen during functional checks. Setting a Password...
Page 123: Engine Coolant Temperature Gauge
Operate the engine at the "lowest engine speed" until the temperature gauge returns to the white range. DS2100542 Figure 76 NOTE: For information about the location of this warning indicator and other indicators, please refer to "22. Display Warning Symbols" on page 2-44. HW100A Operating Controls 2-35...
Page 124: Audio Display
DS1900423 NOTICE Figure 79 If necessary, contact your local HD HYUNDAI CONSTRUCTION EQUIPMENT dealer or authorized service center for repairs. NOTE: For information on warnings, please refer to "Warning Pop-Up Messages" on page 2-50.
Page 125: Digital Clock
The following main information can be selected. • Reset trip information • Trip operating time • Trip fuel level • Trip fuel consumption DS2100546 Figure 83 • Soot level • Service meter (Total operating time) HW100A Operating Controls 2-37...
Page 126 12. Power Mode Selector Button This button allows you to select the power mode. The following power modes can be selected. • POWER+ mode • POWER mode • STANDARD mode • ECONOMY mode DS1900430 Figure 86 Operating Controls HW100A 2-38...
Page 127: Power Mode Indicator
TWO WAY mode • Tilt Rotator mode (If Equipped) The flow rate can be set for the selected attachment; the Breaker X and Two-Way X setting screens can be accessed with this button. Figure 89 DS1900761 HW100A Operating Controls 2-39...
Page 128: Back Button
DS1900436 Figure 91 16. Menu Selector Button Allows you to access the main menu. DS1900437 Figure 92 17. Back Button This button allows you to return to the previous menu from each sub-menu. DS1900438 Figure 93 Operating Controls HW100A 2-40...
Page 129: Jog Switch
When a pop-up appears, pushing the switch closes the pop-up. Pushing the switch while on the camera screen divides the screen into either two or three parts depending on the number of cameras set. HW100A Operating Controls 2-41...
Page 130 ISO BHL Travel Mode ON Parking Brake ON Ram Lock Auto/Lock High Beam ON Auto Hold Ready/Activate Dozer-Trailer ON Joystick Steering ON 2 Wheel Steer 4 Wheel Steer (Crab) 4 Wheel Steer (Round) Transmission Gear (Forward/Reverse) Operating Controls HW100A 2-42...
Page 131: Indicator Display
EPOS, ECU, EPOS/ECU communications systems for over 10 communications offline seconds. Over the Air OTA/OTA Massage OFF Mirror Heater (If Equipped) Mirror Heater ON Cruise Mode Cruise Mode ON Swing Align Swing Align ON Bluetooth Bluetooth Connected HW100A Operating Controls 2-43...
Page 132 I-CEPT Caution GSM antenna failure sensor failure VBO joystick pressure Warning Caution Satellite antenna failure sensor failure Warning EPPR valve failure Failure Check the machine Warning AGS warning Failure Stop the machine Warning Clogged fuel filter Operating Controls HW100A 2-44...
Page 133 Engine warning The light turns on when the engine needs to be inspected. NOTE: When the symbol illuminates, stop the machine, find the cause of the problem and perform any necessary repairs. HW100A Operating Controls 2-45...
Page 134 The indicator turns on when there is a problem in one of the engine systems. NOTICE When an indicator illuminates, turn the engine off and check the corresponding engine system. If necessary, contact your local HD HYUNDAI CONSTRUCTION EQUIPMENT dealer or authorized service center for repairs. WIF sensor This sensor indicates that the fuel pre-filter is full with water.
Page 135 19. Clogged fuel filter Appears when the fuel filter is clogged. Check the fuel filter replacement interval. 20. Removable counterweight Appears when the removable counterweight is operated. HW100A Operating Controls 2-47...
Page 136: Steering Warning
The lamp turns on when forced regeneration begins. Refer to "After Treatment System" on page 3-25, for more information. 33. GPS antenna failure Appears when the GPS antenna is malfunctioning or disconnected and cannot be recognized. Operating Controls HW100A 2-48...
Page 137 37. Stop the machine This symbol illuminates when a critical fault occurs in the machine. NOTE: When this symbol is illuminated, stop the machine immediately and call a service center to have the machine repaired. HW100A Operating Controls 2-49...
Page 138 In the event of a failure, these pop-ups display detailed information about the failure. The types of failures and messages are as follows. • Check Machine: Check the machine. Some machine functions may not be working. DS1900762 Figure 95 Operating Controls HW100A 2-50...
Page 139 Service interval is almost over: Service interval is within 10 hours of the replacement interval • Service interval has expired: Service interval matches the replacement interval • Service interval has passed: Service interval is over an hour past the replacement interval HW100A Operating Controls 2-51...
Page 140 The notification messages are as follows. • Countdown (1–60 sec. until shutdown): Indicates the time remaining until engine shutdown • Engine shutdown notification (0 sec.): DS1900766 The engine has stopped. Please turn off the engine. Figure 99 Operating Controls HW100A 2-52...
Page 141: User Menu
Turn the jog switch and move the cursor to highlight the desired menu. Then, click on the jog switch to select the menu. WARNING AVOID DEATH OR SERIOUS INJURY Do not change the vehicle mode while traveling or operating the machine. HW100A Operating Controls 2-53...
Page 142 Select the consumable part that you wish to change. After selecting the consumable part, select 'Reset'. Push 'Yes' to complete the reset. – After the reset, the timer restarts at 0hr. DS1900315 Figure 103 DS1900316 Figure 104 Operating Controls HW100A 2-54...
Page 143 Confirmation of Warning Sign The following information is provided in the detailed warning information display on the right. • Warning image • Warning name DS1900319 Figure 107 • Service phone number • Warning details • Failure code HW100A Operating Controls 2-55...
Page 144 Performance → Fuel Efficiency Data → Weekly Fuel Efficiency Data The following double bar graphs are displayed for each day. DS1900767 • Left-hand bar: Fuel used in each power Figure 111 mode • Right-hand bar: Operating time in each power mode Operating Controls HW100A 2-56...
Page 145 This menu displays the amount of fuel used, operating time, average daily fuel consumption for the last week. How to access: User Menu → Fuel Efficiency Performance → Fuel Efficiency Data → Weekly Operation History Data DS1900327 Figure 115 HW100A Operating Controls 2-57...
Page 146 Output Auto Idle Safety Engine Temperat Conditi Time Menu Switch Lever Temperat In time Stop engine Enabled Low rpm Normal or higher or higher settings signal Reset time Disabled In conditions other than those above count Operating Controls HW100A 2-58...
Page 147 Smart Power Control (SPC) Mode The machine remembers the previous setting and maintains the previous mode when the engine is restarted. Enabled: Activate the smart power control (SPC) mode. Disabled: Deactivate smart power control (SPC) mode. HW100A Operating Controls 2-59...
Page 148 Set Joystick Joystick function setting can be selected. access: User Menu → Machine Configuration → Set Joystick The following menus can be checked and changed. • Joystick Reception • Joystick Steering • Joystick One-Touch DS2100578 Figure 123 Operating Controls HW100A 2-60...
Page 149 • Wiper • Camera Figure 127 DS2100582 • Ram Lock • Mute Audio NOTE: An image for the location of the joystick one-touch function may be displayed depending on whether the two-way option is installed. HW100A Operating Controls 2-61...
Page 150 This menu allows you to choose whether to use CHMSL (Center High Mounted Stop Lamp). Disable Travel 2 Pump This menu allows you to choose whether to use 2pump when travel. Enable Camera Guideline This menu allows you to choose whether to use guidelines. Operating Controls HW100A 2-62...
Page 151 This menu enables authorized personnel temporarily unlock those machines that have been locked by the TMS server (Ignition lock or RPM limitation) but are currently located where they cannot receive an unlocking command from the server. HW100A Operating Controls 2-63...
Page 152 The method of changing the one-way name can be selected. How to access: User Menu → Attachment Management → Set One Way → Change Name The following menus can be changed. • Specify (In English Only) • Choose Name DS1900349 Figure 136 Operating Controls HW100A 2-64...
Page 153 Management → Set One Way Operation Time How to change the breaker operating time – After selecting the new time and pushing 'OK', the breaker operating time is changed. DS2100588 Figure 140 – Default setting: 15 HW100A Operating Controls 2-65...
Page 154 → access: User Menu Attachment Management → Set Two Way → Change Name → Choose Name The attachment names are as follows. Two Way: Two Way, Crusher, Clipping DS1900351 Figure 144 Shearing Machine, Secondary Crusher, Grapple Operating Controls HW100A 2-66...
Page 155 Configuration → Set Bookmark Up to 15 bookmarks may be set. DS2100591 Figure 147 Set Language The display monitor language can be set. How to access: User Menu → Gauge Panel Configuration → Set Language DS1900357 Figure 148 HW100A Operating Controls 2-67...
Page 156 The following menus can only be set if the automatic setting of the date and time is disabled. • Set Date • Set Time • Select Time Zone Set Automatic Date and Time This option sets date time automatically. Operating Controls HW100A 2-68...
Page 157 24-hour format is enabled in the date and time setting. DS1900363 Figure 154 Set Time Zone The time zone can be set. How to access: User Menu → Gauge Panel Configuration → Set Date and Time → Set Time Zone Figure 155 DS2100595 HW100A Operating Controls 2-69...
Page 158 The current unit is displayed to the right of each item. Figure 156 DS2100596 The following units can be selected. • Temperature: °C, °F • Pressure: bar, kg/cm , psi, Mpa • Flow: lpm, gpm • Speed: km/h, mph DS1900366 Figure 157 Operating Controls HW100A 2-70...
Page 159 DS2100599 Figure 160 If the first password and second password match, the password is changed. If the first password and second password do not match, a pop-up appears with the message: "The passwords do not match". HW100A Operating Controls 2-71...
Page 160 Smart key related items can be set. The following items can be set. • Register smart (complete initialization) • Smart key additional registration NOTE: The operator can only use smart key additional registration. DS2000291 Figure 164 Operating Controls HW100A 2-72...
Page 161 Figure 166 DS2100604 • Entertainment Use Setting NOTE: In the lock settings (administrator) for each menu, menus for which the user does have access permission are marked 'Enabled/ Disabled' depending on the lock settings (administrator) each menu. HW100A Operating Controls 2-73...
Page 162 / registering the new smart key. DS2000293 Figure 169 6-1. Operator Management (Keyless Start) Switch User You can switch from an administrator to operator's and from operator's to administrator. DS2200743 Figure 170 Operating Controls HW100A 2-74...
Page 163 To skip the screen, touch the display monitor screen with your finger. NOTE: When the equipment is traveling mode or working mode, it will be changed to the main screen after a certain period of time. DS2200739 Figure 173 DS2200740 Figure 174 HW100A Operating Controls 2-75...
Page 164 Change Password If you need to change the user password of the administrator or operator's, please change the user password NOTE: Please double check if the password you want to change is correct. DS2200749 Figure 178 Operating Controls HW100A 2-76...
Page 165 NOTE: If the login method is set to "Smart Key or Password", even if there is a smart key in the cabin there It can be started engine after display monitor is booted. HW100A Operating Controls 2-77...
Page 166 Figure 184 Manage Operator Select the operator management menu to manage the operator's. NOTE: When entering smart operator from manage operator menu, only the use of attachment settings and initialization menus are displayed. DS2200747 Figure 185 Operating Controls HW100A 2-78...
Page 167 If you need to initialize the operator information, please initialize the operator information. NOTE: All functions related to the operator will be initialized. DS2200757 Figure 188 Delete Operator If you need to delete the operator's, please delete the operator's. DS2200758 Figure 189 HW100A Operating Controls 2-79...
Page 168 • Operating time. • I-DLE time. • Operating time by mode • Total fuel consumption. • Fuel usage by mode. • Fuel efficiency • Today's operation information (fuel usage/ operation time/fuel economy/Idle time) *Display Monitor Only Operating Controls HW100A 2-80...
Page 169: Around View Monitoring (Avm) System
Top View Top View Top View View Screen View Icon View Mode EX1503200 Figure 192 Top View Top View Top View Top View Displays an image of the entire surrounding area of the machine EX1503201 Figure 193 HW100A Operating Controls 2-81...
Page 170 Displays a mixed image of the rear and right-hand rear corner of the machine EX1503204 Figure 196 3D View 3D View 3D View 3D View Displays a 3D image of the surrounding area of the machine EX1503205 Figure 197 Operating Controls HW100A 2-82...
Page 171 Be sure to close all doors before using AVM. NOTE: In the event that the around view monitoring (AVM) system does not work properly, be sure to contact a HD HYUNDAI CONSTRUCTION EQUIPMENT service center for inspection and maintenance. HW100A...
Page 172: Proximity Alarm System
DS1900338 Figure 201 Sensor Alarm Setting • The volume of the alarm in the cabin can be adjusted. How to access: User Menu → Machine Configuration → Set AVM → Set AVM Alarm DS2302130 Figure 202 Operating Controls HW100A 2-84...
Page 173 • When the machine is near an object which generates ultrasonic waves, such as the engine noise of another nearby machine or the air brakes of a truck • In heavy rain or snowstorms HW100A Operating Controls 2-85...
Page 174 Check the sensors and wipe them with a soft cloth if contaminated. • Applying excessive force to the surface of sensors, hitting them with hard objects, or scratching them with sharp objects may damage the surface of sensors. Operating Controls HW100A 2-86...
Page 175: Hvac (Heating, Ventilation And Air Conditioning) Operation
Location of Vents Figure 204 DS2001247 The heater and air conditioner are combined into one unit under the operator's seat. The operator can control cabin temperature using the control panel installed in the left-hand control stand. HW100A Operating Controls 2-87...
Page 176: Control Panel
"AUTO" mode. NOTE: To change the temperature unit, press the auto temperature adjustment button and the system stop button simultaneously for three seconds. Off Button This button is used to stop the fan and air conditioner. Operating Controls HW100A 2-88...
Page 177 WE1500859 Figure 207 Used to direct airflow to lower portion of operator's cabin and feet. This mode is mainly used for heating. WE1500860 Figure 208 HW100A Operating Controls 2-89...
Page 178 This button is used to turn the air conditioner "ON" or "OFF". When this function is activated, an "A/C" is displayed in the upper left corner of the LCD. Defroster Button Used to direct airflow to front window. LCD Display This display shows the current setting. Operating Controls HW100A 2-90...
Page 179: Memory Function
The blower button must be on "Three Bars". If operating the air conditioner or heater for a long time, operate the air inlet selector button and, when smoking, vent the air to the outside to prevent irritation to eyes. HW100A Operating Controls 2-91...
Page 180: Seat Adjustment
The seat heater is turned on by pressing the switch. Seat heater switch (4) is used to raise the temperature of the driver's seat. To raise the temperature of the driver's seat, set the switch to the applicable level until the desired temperature is reached. Operating Controls HW100A 2-92...
Page 181: Lumbar Adjustment
Pulling up left lever (6) allows seat backrest to be moved forward or backward. Sit with your back against the seat back when adjusting it. If your back is not touching the seat back, the seat back may suddenly move forward. HW100A Operating Controls 2-93...
Page 182: Seat Belt
Adjust belt length so it is comfortably tight against operator's pel- vic region (hipbone). DS1900491 Figure 212 Press button (3) in center of buckle (2) and pull out belt (1) to unlock. DS1900492 Figure 213 Operating Controls HW100A 2-94...
Page 183: Miscellaneous Electrical Devices
Figure 215 Replace the circuit breaker if damage and investigate cause. WARNING AVOID DEATH OR SERIOUS INJURY Using the wrong circuit breaker could cause a wire harness short resulting in a fire, death or serious injury. HW100A Operating Controls 2-95...
Page 184: Junction Box
WARNING AVOID DEATH OR SERIOUS INJURY Always replace fuses with the same type and capacity fuse that was removed. Improper fuses can cause electrical damage and result in a fire, death or serious injury. Operating Controls HW100A 2-96...
Page 185: Emergency Exit Glass Breaking Tool
Grip handle firmly and use sharp point to break glass. • Be careful not to slip on broken pieces of glass on ground. EX1300679 WARNING Figure 218 AVOID DEATH OR SERIOUS INJURY Protect your eyes when breaking the glass. HW100A Operating Controls 2-97...
Page 186 NOTE: The front window is spring loaded to aid in opening it. To fasten rear lock pin, hold handle and fasten rear lock pin. Operating Controls HW100A 2-98...
Page 187 Keep door closed and locked when machine is not in use. WE1500922 Figure 222 To release door from side of cabin, push latch lever (2) down. The latch lever is to the left of operator's seat. EX1403220 Figure 223 HW100A Operating Controls 2-99...
Page 188 Figure 225 EX1502501 Sunglasses Case The sunglasses storage case (1) is on the center top of the rear wall of the operator cabin. Keep this case lid closed before and after use. EX1502502 Figure 226 Operating Controls HW100A 2-100...
Page 189: Sun Visor
Figure 228 EX1502504 Cup Holder There is a rubber cup holder inside operator's cabin. Use it to keep your cup firmly in place. NOTICE When using cup holder, keep the cap closed to prevent spilling. Figure 229 HW100A Operating Controls 2-101...
Page 190: Miscellaneous Access Covers And Doors
Use the key to unlock and open the cover. DS2104624 Figure 231 Closing To close cover, move end of prop rod out of notch so it can slide in slot. DS2104625 Figure 232 DS2104626 Figure 233 Operating Controls HW100A 2-102...
Page 191: Operation
New Machine Break-in Procedures All HD HYUNDAI CONSTRUCTION EQUIPMENT machines are inspected before leaving the factory. However, it is required that operator follow these steps during the initial break-in period.
Page 192: Starting And Stopping Engine
• Check for problems in doors, handrails, guardrails, steps and loose bolts. • Clean and check cabin glass, rearview mirrors, rear view camera and lights. • Clean and check monitor, switches and gauges in the cabin. Operation HW100A...
Page 193 After starting machine • Check that all operational controls and components are in proper operating condition and are functioning correctly. Stop operation and correct any problems before continuing work. HW100A Operation...
Page 194 12. Inspect the structure for cracks and faulty welds. 13. Check the operation of all switches. 14. Check the operation of all exterior lights, horn, travel alarm/ swing alarm (if equipped), rear view camera and control console indicator and monitor lights. Operation HW100A...
Page 195 Engine coolant temperature gauge • Fuel gauge • Hydraulic oil temperature gauge • Engine rpm (0 rpm) digital readout NOTE: If all the indicator lights do not come "ON" when the key is first turned, there is a problem. HW100A Operation...
Page 196: Engine Start
If the engine does not start after approximately fifteen seconds of cranking, release the starter switch. Wait about five minutes and repeat above steps. After engine has started, release key. Key will return to "I" (ON) position. Follow procedures in "Hydraulic System Warm-up". Operation HW100A...
Page 197 If the engine oil pressure monitor light does not turn "OFF", after 4 to 5 seconds have passed, stop engine immediately. Check the oil level, check for leakage of HAOA620L oil, and take necessary corrective action. Figure 3 HW100A Operation...
Page 198: Cold Weather Starting
100 ~ 300 rpm highter than the normal idle speed under condition of low coolant tempera- ture and low oil pressure. And then it will return to normal speed when temperature and pressure is sufficient. Operation HW100A...
Page 199 After the engine starts, check all operating indicators to make sure that all engine systems (oil pressure, coolant, etc.) are in the normal operating range. If any problems are noticed, stop engine. Follow "Hydraulic System Warm-up" procedures in this section. HW100A Operation...
Page 200 Connect the extension cord to power supply. Keep the power supplied to rise coolant temperature in the engine block to start the engine. Start the engine. Remove extension cord and close the flip cover (1). DS1900950 Figure 6 Operation HW100A 3-10...
Page 201 Black connection to the upper frame of the machine (5) to be started with the other end of black negative (-) cable (2). FG028378 Figure 8 When making the last connection to upper frame, be sure HW100A Operation 3-11...
Page 202 Check for clearance and fully raise the front attachment. Swing clockwise three (3) revolutions. Swing counterclockwise three (3) revolutions. Travel forward and reverse at low speed for two (2) revolutions of the drive sprocket. FG018384 Figure 9 Operation HW100A 3-12...
Page 203: Stopping Engine
Move safety lever to "LOCK" position. Figure 11 Set engine speed control dial to "LOW IDLE". Allow engine to idle for three ~ five (3 ~ 5) minutes. Stop engine by turning key to "O" (OFF) position. Remove key from starter switch. HW100A Operation 3-13...
Page 204 "OFF". NOTICE AVOID ELECTRICAL COMPONENT DAMAGE DS2104508 Figure 12 Do not turn master disconnect switch for batteries to the off position until disconnect indicator is "OFF" or serious damage to the DEF system can occur. Operation HW100A 3-14...
Page 205: Safety Lever
The lock/unlock state of the safety lever is in effect only when the stand on the left is lowered. If the stand on the left is tilted, the lever is in the EX1502470 Figure 13 lock state at all times. HW100A Operation 3-15...
Page 206: Travel
15. Never jump off the machine while it is moving. 16. Before leaving the operator's seat, make sure to lock out all control systems and stop engine to avoid accidental activation of controls. Operation HW100A 3-16...
Page 207 Test the brakes before beginning over-the-road travel. HW100A Operation 3-17...
Page 208 Position the machine in a safe location and move the work/travel selector switch to "WORK" position and reposition the front attachment, outriggers or dozer blade. Return work/travel selector switch to "TRAVEL" position. Operation HW100A 3-18...
Page 209 "NEUTRAL" position and restart the engine. Never travel up or down a slope with a vertical angle greater than 20°, or sideways on a slope with a vertical angle of greater than 5°. HW100A Operation 3-19...
Page 210 Step on the brake to bring the machine to a full and controlled stop. Do not over use the brakes on a slope because they can burn out. Wheel Chocks DS2104713 Figure 16 Operation HW100A 3-20...
Page 211 "LOWER" dozer blade to ground. Set parking brake switch to "I" position. This will ensure that parking brake is "APPLIED". Stop engine by turning key to "O" (OFF) position. Remove key from starter switch. DS2104714 Figure 20 HW100A Operation 3-21...
Page 212 Determine the cause of the problem and correct it if possible. If a hydraulic leak develops, lower the bucket and the dozer blade to the ground, stop engine, and release the air pressure from the hydraulic tank. Contain the hydraulic fluid if possible. Operation HW100A 3-22...
Page 213: Operating Instructions
NOTICE If the engine torque was reduced to 0% (low idling), the engine control unit will not detect that SCR system is functioning. Reset the system so normal torque is available. HW100A Operation 3-23...
Page 214 Speed Limit: 60% buzzer Constant Warning Immediately symbol Slow blinking Moderate + 10 hours Torque Limit: ~ 25% Dosing Error symbol Fast blinking Torque Limit: ~ 50% Severe + 20 hours symbol + Speed Limit: 60% buzzer Operation HW100A 3-24...
Page 215: After Treatment System
The engine power can be degraded unless performing the regeneration process manually after the warning light is turned on. HD HYUNDAI CONSTRUCTION EQUIPMENT regeneration system provide customer sustainability of machine operating but if soot level is high, manual regeneration by operator is needed.
Page 216 Service request Soot level (over 120%) Buzzer NOTE: Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for service regeneration and DPF replacement. NOTE: If manual (forced) regeneration is necessary after the inhibited regeneration switch is turned "ON", press inhibited regeneration switch again to turn "OFF" the inhibit symbol. Press switch to manual (forced) regeneration position to activate system.
Page 217 No action by the operator is required to start active regeneration. Regeneration is automatically activated by the engine control unit (ECU). Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for more information. Active regeneration can occur anytime the engine is running, while operating the machine or when the machine is parked.
Page 218 During regeneration, high temperature warning light will be Figure 23 "ON". When regeneration stops, regeneration and high temperature warning lights will turn "OFF". NOTE: Operator can stop manual (forced) regeneration by raising safety lever to "UNLOCK" position. Operation HW100A 3-28...
Page 219: Mode Selection
Maximize production with full Power. • Fast work. Power Mode • Work in a short period of time. • General work. Standard Mode • Optimize speed and fuel consumption. • Light work. Economy Mode • Minimize fuel consumption. • Reduce noise. HW100A Operation 3-29...
Page 220 "OFF". DS2104511 Figure 28 WARNING AVOID DEATH OR SERIOUS INJURY Turn "OFF" auto idle function when performing work in close operating areas, i.e., working in a narrow area and loading/unloading on or off a trailer. Operation HW100A 3-30...
Page 221 Bucket dump NOTE: Even after stopping the engine, the front can be lowered to the ground by the operating work lever (joystick) by moving safety lever to "UNLOCK" DS2104717 Figure 32 position and turning starter switch "ON". HW100A Operation 3-31...
Page 222 Select the outriggers with one or more of the switches, and then, push the lever forward to lower the outriggers, pull the lever backwards to raise the outriggers. 11. Outrigger down 12. Outrigger up WE1400123 Figure 34 DS1605547 Figure 35 Operation HW100A 3-32...
Page 223 Two-Piece Boom 13. Upper boom "UP" 14. Upper boom "DOWN" WE1400058 Figure 36 DS2200666 Figure 37 HW100A Operation 3-33...
Page 224: Operating Precautions
DS2104838 Figure 38 Check strength of supported structures before working on them to avoid collapse of the structure caused by the weight of the excavator. If insufficient, reinforce it. DS2104839 Figure 39 Operation HW100A 3-34...
Page 225 (Especially tires.). There are digging conditions which could allow this to happen. DS2104842 Figure 42 Do not excavate underneath the machine. The ground under the machine can collapse and cause the machine to fall and rollover. DS2104709 Figure 43 HW100A Operation 3-35...
Page 226 DS2104843 Figure 46 11. Do not dig with the excavator tires raised. This can result in structural and mechanical failures. DS2104844 Figure 47 Operation HW100A 3-36...
Page 227 14. Do not move dirt or objects by swinging the excavator into them. This can result in structural and mechanical failures. DS2104847 Figure 50 15. Do not use machine travel or swing when the bucket is in the ground to provide additional breakout force. DS2104848 Figure 51 HW100A Operation 3-37...
Page 228 Avoid sudden stops. DS2104849 Figure 52 17. Do not travel at high-speed over rough ground or rocks. This can result in structural and mechanical failures and can reduce the service life of the machine. DS2104850 Figure 53 Operation HW100A 3-38...
Page 229 Always keep personnel and bystanders out of the work area. Be careful when operating and always look in direction of travel. DS2104851 Figure 55 HW100A Operation 3-39...
Page 230 If the terrain is rough or if the water is flowing heavy it is unsafe to operate the equipment. DS2104853 When working in wet soil, the equipment can sink into the Figure 57 soft ground. Select solid ground to secure the equipment before starting work. Operation HW100A 3-40...
Page 231: Parking Excavator
Set engine speed control dial on "LOW IDLE". If control levers (joysticks) are moved unintentionally, it can cause accidental movement of the work equipment or attachment. Before leaving operator's seat, move safety lever to "LOCK" position. Stop engine. DS2104714 Figure 59 HW100A Operation 3-41...
Page 232: Towing Procedure
If engine is operational, "RELEASED" parking brake before towing machine. If engine will not start, the parking brake will have to be "MANUALLY RELEASED" before towing machine. Refer to "Releasing Parking Brake Manually" for more information. Operation HW100A 3-42...
Page 233 Always have one person in cabin at all times. NOTE: If parking brake will not "RELEASE" when engine is running, parking break will have to be "MANUALLY RELEASED" before towing machine. Refer to "Releasing Parking Brake Manually" for more information. HW100A Operation 3-43...
Page 234 Once contact is made, the torque to rotate will increase. From this position, gradually tighten the bolts 1/4 turn alternating between each side. NOTE: A maximum of 1.5 turns of the screw can be used to release the brakes. DS2104513 Figure 63 Operation HW100A 3-44...
Page 235 34 mm DS2104891 Figure 65 Lock into position with nuts (2). NOTE: Hold screws (1) into position while locking the nuts (2); after locking, check the distance of screws (1) once more. DS2104892 Figure 66 HW100A Operation 3-45...
Page 236 Figure 68 Fit a screwdriver into the hole of the manual neutral position control lever and turn the lever as follows. Measure the distance between the points A and B and check the condition. WE1502041 Figure 69 Operation HW100A 3-46...
Page 237 Turn the lever clockwise until the lever is inserted for 10 mm. WE1502043 Figure 71 When it is approximate 21 mm as shown in the Figure 72, Neutral Position 21mm the neutral gear is selected. WE1501570 Figure 72 HW100A Operation 3-47...
Page 238: Attachments
Never insert your fingers into the pinholes when aligning the holes. Stop the machine on a firm and flat surface and do the work. When performing joint work, appoint a lead and follow that person's instructions and signals. Operation HW100A 3-48...
Page 239 When replacing the bucket, replace the dust seal if it has been damaged. If a damaged seal is used without being replaced, sand and dirt may enter the pin portion and cause abnormal wear of the pin. HW100A Operation 3-49...
Page 240 When replacing the bucket, replace the dust seal if it has been damaged. If a damaged seal is used without being replaced, sand and dirt may enter the pin portion and cause abnormal wear of the pin. Operation HW100A 3-50...
Page 241: Hydraulic Attachments (If Equipped)
If a hydraulic breaker is installed, consider equipment's stability and suitability for such modification. Also, consider hydraulic oil pressure and quantity. When selecting a hydraulic breaker, consult with a HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. Hydraulic Hoses and Tubing for Breaker When installing hydraulic breaker, assemble according to instructions provided with kit.
Page 242 Do not allow the breaker body to go into water if not equipped for underwater operation. The breaker seal can be damaged and rust, foreign material or water can enter the hydraulic system and cause damage. Only insert the breaker tool (chisel) into water. EX1502480 Figure 82 Operation HW100A 3-52...
Page 243 10. Do not curl the breaker tool tip into the arm or boom when traveling or parking the excavator. DS2104861 Figure 85 11. Do not operate the breaker as shown. DS2002971 Figure 86 HW100A Operation 3-53...
Page 244 Figure 88 Press the left button on the top of right-hand work lever (joystick) to activate hydraulic breaker. Release the left button on the top of right-hand work lever (joystick) to deactivate hydraulic breaker. DS2100516 Figure 89 Operation HW100A 3-54...
Page 245 Failure to follow the instructions or heed the warnings could result in death or serious injury. Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for replacement manuals. Proper care and maintenance is your responsibility.
Page 246 (joystick) to shear. Moving thumb wheel to the left will "CLOSE" the work tool. NOTICE DS1601530 Figure 92 Cutting train or crane rails, engine crankshafts, welded fabrications, bearing, shafts, and other hard metals will increase the wear rate on the cutting edges and the shear. Operation HW100A 3-56...
Page 247 Use a pry bar or cutting torch to free the cutting arm or dislodge the obstruction. Always check the cutting edge alignment after the jaws are working properly. HW100A Operation 3-57...
Page 248 AVOID DEATH OR SERIOUS INJURY Before using any attachment in a work application, be sure to check its functional control. Make sure that desired movement or action is being activated by the control, e.g. opening/ closing, clockwise/counterclockwise, crowd/dump, etc. Operation HW100A 3-58...
Page 249: Quick Coupler Operation
WARNING AVOID DEATH OR SERIOUS INJURY Never use attachments or buckets which are not approved by HD HYUNDAI CONSTRUCTION EQUIPMENT. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause death or serious injury.
Page 250 Figure 95 With the quick coupler switch held in the "I" (release) posi- tion check the activation pop-up message and press the button of the joystick according to Figure 96 and type of installed joystick. DS2100514 Figure 96 Operation HW100A 3-60...
Page 251 Move the arm (1) and raise it until hook (2) engages the upper pin or interface of attachment. DS1903425 Figure 99 With the bucket crowded, engage the quick coupler to the lower attachment pin or interface. EX1400299 Figure 100 HW100A Operation 3-61...
Page 252 13. Shake the attachment vigorously and lower the boom to the ground and apply down pressure to the quick coupler and attachment to check that attachment is fully engaged and locked to the quick coupler. DS1903339 Figure 104 Operation HW100A 3-62...
Page 253 WARNING AVOID DEATH OR SERIOUS INJURY Never use quick coupler or attachment to transport or lift persons. Always use quick coupler and attachment according to the instructions provided by the manufacturer. HW100A Operation 3-63...
Page 254 With the quick coupler switch held in the "I" (release) posi- tion check the activation pop-up message and press the button of the left joystick according to Figure 108 and type of installed joystick. DS2100514 Figure 108 Operation HW100A 3-64...
Page 255 Figure 111 To lock the quick-coupler, press the button of the right joy- stick according to Figure 112 and type of installed joystick. NOTE: The driver does not need to keep the button pressed. DS2100516 Figure 112 HW100A Operation 3-65...
Page 256 DS1903349 Figure 113 10. When the quick coupler is locked, the warning pop-up changes and the warning buzzer stops. NOTE: The warning pop-up disappears automatically after remaining on the screen for a moment. DS1903350 Figure 114 Operation HW100A 3-66...
Page 257: Lifting Objects
The most stable position is over the corner of the machine. For best stability, carry a load as close to the ground and machine as possible. EX1300739 Lift capacity decreases as the distance from the machine swing Figure 115 centerline is increased. HW100A Operation 3-67...
Page 258: Lifting Objects With Quick Coupler
This is the maximum lift capacity when using a coupler for lifting. Before lifting objects using the quick coupler lift eye, remove any HD HYUNDAI CONSTRUCTION EQUIPMENT Co., Ltd attachment that is connected to the quick coupler. 7-11 Hwasu Dong,...
Page 259 REAR LIFT ZONE Lifting Known Weight FG006217 Figure 119 The load rating chart is the determining factor when lifting known weights. Whenever possible, lift and swing loads between the front idler area. HW100A Operation 3-69...
Page 260 Provide tag lines to prevent load from swinging back and forth. This can cause a change in the lift radius could exceed the load chart rating or cause a tip over. Travel speed will depend on work site conditions. Avoid sudden starts and stops. Operation HW100A 3-70...
Page 261: Inspection, Maintenance And Adjustment
Check operational hour meter reading every day to see if necessary maintenance is scheduled to be performed. HD HYUNDAI CONSTRUCTION EQUIPMENT Genuine Replacement Parts Use HD HYUNDAI CONSTRUCTION EQUIPMENT genuine parts specified in Parts Book as replacement parts. HD HYUNDAI CONSTRUCTION EQUIPMENT Genuine Lubricants...
Page 262 Never mix different brands or grades of oil. Locking Inspection Covers Lock inspection cover securely into position with lock bar. If inspection or maintenance is performed with inspection cover not locked in position, it could fall and cause injury. Inspection, Maintenance and Adjustment HW100A...
Page 263 Before initial operation and when changing the oil within the oil change interval, clean breather and check its operability. Coolant, Oil, Fuel - Drain and Change The engine must be turned off when draining, replacing, or adding fluid to the machine. HW100A Inspection, Maintenance and Adjustment...
Page 264: Safety Precautions
O-rings, etc. are tight and are not showing signs of leakage, wear or damage. If inspection or test procedure requires that engine be running, make sure to keep all unauthorized personnel away from the machine. Inspection, Maintenance and Adjustment HW100A...
Page 265: Machine Setup Position For Maintenance
OPERATE" Warning Tag on cabin door or work lever. WARNING AVOID DEATH OR SERIOUS INJURY engine must running while performing maintenance, use extreme care. Always have one person in cabin at all times. Never leave cabin with engine running. DS2104862 Figure 2 HW100A Inspection, Maintenance and Adjustment...
Page 266: Maintenance Handling Access
Do not use hand grip (A) of cabin door as a support when entering, leaving or climbing the machine. It is not strong enough to be used as a support. It should only be used for closing the door. Inspection, Maintenance and Adjustment HW100A...
Page 267: Handling Oil, Fuel, Def (Adblue®), Coolant
• If oil in work equipment is not clear, there may be water or air getting into circuit. In such cases, contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. • When changing oil, always replace related filters at same time.
Page 268 • Increase overall operating costs. Failures that result from use of improper fuels are not HD HYUNDAI CONSTRUCTION EQUIPMENT factory defects. Therefore the cost of repairs would not be covered by a HD HYUNDAI CONSTRUCTION EQUIPMENT warranty. Inspection, Maintenance and Adjustment...
Page 269 Aluminium, aluminium alloys Magnesium, magnesium alloys Plastics or metals coated with nickel Allowable DEF (AdBlue®) Storage Days Constant Ambient Storage Temperature °C (°F) Minimum Shelf Life (months) 10 (50) 25 (77) 30 (86) 35 (95) HW100A Inspection, Maintenance and Adjustment...
Page 270: Engine Oil
Engine Oil HD HYUNDAI CONSTRUCTION EQUIPMENT engine oils have been developed and tested to provide the full performance and life that has been designed and built into HD HYUNDAI CONSTRUCTION EQUIPMENT engines. HD HYUNDAI CONSTRUCTION EQUIPMENT engine oils that meet API CJ-4 are required for use as explained below.
Page 271: Coolant And Water For Dilution
EQUIPMENT coolant excellent anticorrosion, antifreeze and cooling properties and can be used continuously for 1 year or 2,000 hours. Therefore, it is recommended to use authorized genuine HD HYUNDAI CONSTRUCTION EQUIPMENT antifreeze solution. When using HYUNDAI CONSTRUCTION EQUIPMENT coolant, there is no need to use a corrosion resistor.
Page 272 If any metal particles are found, contact your HYUNDAI CONSTRUCTION EQUIPMENT distributor. • Do not open packages of spare filters until just before they are to be used. • Always HYUNDAI CONSTRUCTION EQUIPMENT genuine filters. Inspection, Maintenance and Adjustment HW100A 4-12...
Page 273: Electrical System Maintenance
When installing electrical equipment, connect it to the special power source connector. See "12V Power Socket" on page 2-11. Do not connect the optional power source to a fuse, starter switch, or battery relay. HW100A Inspection, Maintenance and Adjustment 4-13...
Page 274: Recommend Fuel, Coolant, And Lubricant
• Commercially available lubricant may be good for the machine, but it can also cause harm. HD HYUNDAI CONSTRUCTION EQUIPMENT does not recommend any commercially available lubricant additive. •...
Page 275 Pre Cleaner Hydraulic Oil Tank Breather Axle Oil Coolant DPF Soot Filter Breather Oil Separator Filter DEF (AdBlue ® Air Cleaner Filter DEF (AdBlue ) Filter ® Fuel Filter DEF (AdBlue ® ) Breather Filter HW100A Inspection, Maintenance and Adjustment 4-15...
Page 276 For additional service items see list of "Maintenance Intervals" *: When the machine is operated under dusty work sites, the air breather filter needs to be cleaned or replaced regularly even before the expected replacement date. Inspection, Maintenance and Adjustment HW100A 4-16...
Page 277 For additional service items see list of "Maintenance Intervals" *: When the machine is operated under dusty work sites, the air breather filter needs to be cleaned or replaced regularly even before the expected replacement date. HW100A Inspection, Maintenance and Adjustment 4-17...
Page 278 100% 1,000 Hours 100 Hours Work These service intervals only apply, when genuine HD HYUNDAI CONSTRUCTION EQUIPMENT hydraulic oil and filter are used. If any other brands are used, the guaranteed change interval must be reduced in half. 1053 1053...
Page 279: Fluid Capacities
If the level is between lower limit line and upper limit line of the gauge, the level is correct. If the level is low, open the cover on the tank and add hydraulic oil. HW100A Inspection, Maintenance and Adjustment 4-19...
Page 280: Table Of Recommended Lubricants
Engine Oil Engine SAE 10W-40 SAE 15W-40 ISO VG 15 ISO VG 32 Hydraulic Hydraulic Oil Tank ISO VG 46 ISO VG 68 ASTM D975 No. 2 Diesel Fuel Tank Fuel ASTM D975 No. Inspection, Maintenance and Adjustment HW100A 4-20...
Page 281 Installed at factory. (5W40) - Recommended for use at extremely low temperature below -20°C. (10W40) - Filled at factory. HD HYUNDAI CONSTRUCTION EQUIPMENT genuine engine oil is recommended for use. (15W40) - HD HYUNDAI CONSTRUCTION EQUIPMENT genuine engine oil is recommended for use.
Page 282 NOTICE Do not mix oils from different manufacturers. HD HYUNDAI CONSTRUCTION EQUIPMENT does not endorse specific brands but recommends that owners select quality oils whose manufacturers provide assurance that required standards will always be met or exceeded. NOTICE Fluctuating daily or weekly extremes of temperature, or operation in subzero freezing temperatures, may make it impractical to use straight weight lubricants.
Page 283: Maintenance Intervals
Arm and Bucket Joint Pins - Lubricate 4-43 Dozer Blade Pin - Lubricate 4-44 Outrigger Pin - Lubricate 4-44 Front Axle Trunnion Bushing - Lubricate 4-45 Swing Bearing - Lubricate 4-45 Boom Swing Bracket - Lubricate 4-45 HW100A Inspection, Maintenance and Adjustment 4-23...
Page 284 Swing Reduction Gear - Lubricate 4-61 Swing Reduction Gear Oil - Change 4-62 Hydraulic Oil Return Filter - Replace 4-63 Hydraulic Oil Suction Filter - Clean 4-64 Hydraulic Oil Tank Breather Filter - Replace 4-66 Inspection, Maintenance and Adjustment HW100A 4-24...
Page 285 4-83 12,000 Hour / 6 Year Service Hose In-service Lifetime Limit (European Standard ISO 8331 and EN982 (CEN)) 4-84 ** These checks need to be completed by an authorized HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. HW100A Inspection, Maintenance and Adjustment 4-25...
Page 286: Hour / Daily Service
Stop engine and wait for fifteen minutes. This will allow all oil to drain back to oil pan. Remove dipstick (2) and wipe the oil off with a clean cloth. Insert dipstick fully in oil gauge tube, then take it out again. Inspection, Maintenance and Adjustment HW100A 4-26...
Page 287: Hydraulic Oil Level - Check
Move safety lever to "LOCK" position. Have a second person, check hydraulic oil level gauge on the right side of the hydraulic oil tank. Oil level must be between marks on sight gauge. DS2104515 Figure 10 HW100A Inspection, Maintenance and Adjustment 4-27...
Page 288 (plug). NOTICE DS2104865 Dispose of waste oil/liquids in compliance with all Figure 12 applicable environmental laws and regulations. Disconnect the drain hose and install the protecting cap. DS2104516 Figure 13 Inspection, Maintenance and Adjustment HW100A 4-28...
Page 289: Fuel Level - Check
Keep holes in fuel cap clean. NOTE: Be careful not to damage the fuel level gauge on the fuel tank by allowing it to becoming stained from thinner or oil. FG018302 Figure 16 HW100A Inspection, Maintenance and Adjustment 4-29...
Page 290 "ON", drain the collected water in main fuel filter and fuel prefilter. A main fuel filter (water separator) is inside the engine compartment. Open the bonnet. Turn the cock valve to "CLOSE" position. DS2104520 Figure 19 Inspection, Maintenance and Adjustment HW100A 4-30...
Page 291 (2) on bottom of bowl (1). NOTE: Dispose of drained fluids in compliance with all applicable environmental regulations. Close drain valve. Turn the cock valve to "OPEN" position. Close Open EX1502686 Figure 22 HW100A Inspection, Maintenance and Adjustment 4-31...
Page 292 If the oil level exceeds the "H" mark on the dipstick, release the drain plug (3, Figure 23). Drain the excessive oil into an approved container. NOTE: Dispose of drained fluids in compliance with all applicable environmental laws and regulations. DS2104523 Figure 25 Inspection, Maintenance and Adjustment HW100A 4-32...
Page 293: Coolant Level - Check
Open battery room cover and check fluid level in windshield washer tank. Open fill cap and add fluid. NOTE: Use a washer liquid that is rated for all seasons. This will prevent freezing during cold weather operation. FG020184 Figure 27 HW100A Inspection, Maintenance and Adjustment 4-33...
Page 294 Do not allow the replaceable bucket teeth to wear down to the point that bucket adapter is exposed. NOTE: These instructions are only for HD HYUNDAI CONSTRUCTION EQUIPMENT OEM buckets. If you are using other manufacturers' buckets, refer to their specific instructions.
Page 295 Check the exhaust pipe and several exhaust system components, and check the V-clamp tightness to prevent leaking gases. If damaged, wrinkled, or loose, replace or retighten or contact your nearest HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. NOTICE Severe engine damage will result from running with unfiltered air.
Page 296 The PILOT CUTOFF SWITCH (safety lever) must deactivate the work group, swing and travel control functions when the safety lever is moved down into "LOCK" position. Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor immediately if the controls do not deactivate. DO NOT MODIFY THE SYSTEM.
Page 297 If the PILOT CUTOFF SWITCH (safety lever) does not deactivate the work group and travel functions as described above or if any parts are damaged, bent or missing, contact your HD HYUNDAI CONSTRUC- TION EQUIPMENT distributor immediately for ser- vice. DO NOT MODIFY THE SYSTEM.
Page 298 Boom Swing Cylinder Pin - Lubricate Grease every 10 hours for first 100 hours and every 250 hours thereafter. Front Axle Trunnion Bushing - Lubricate Grease first 10 hours and every 50 hours thereafter. Inspection, Maintenance and Adjustment HW100A 4-38...
Page 299 Start the engine. Raise the work equipment so it is about 400 mm above the ground. Move the machine to a flat and level area. Apply the service brake. DS2001462 Figure 32 Release the parking brake. DS2001452 Figure 33 HW100A Inspection, Maintenance and Adjustment 4-39...
Page 300 Lower the work equipment to the 2. Accelerator Pedal ground. Stop engine. NOTICE If the machine moved during the test, contact your dealer for a brake inspection. Make any necessary repairs before the machine is returned to operation. Inspection, Maintenance and Adjustment HW100A 4-40...
Page 301 Drive the machine up the incline with the front of the machine facing uphill. DS2104866 Figure 36 Apply the service brake. DS2001462 Figure 37 Engage the parking brake. The parking brake indicator light must be illuminated on the dash. HW100A Inspection, Maintenance and Adjustment 4-41...
Page 302 Lower the work equipment to the ground. 10. Stop engine. NOTICE If the machine moved during the test, contact your dealer for a brake inspection. Make any necessary repairs before the machine is returned to operation. Inspection, Maintenance and Adjustment HW100A 4-42...
Page 303: Hour / Weekly Service
Reference Description Description Number Number Arm Link Joint Pin (1 Point) Bucket Link Joint Pin (1 Point) Link Joint Pin (1 Points) Bucket Cylinder Rod Pin (1 Point) Arm Bucket Joint Pin (1 Point) HW100A Inspection, Maintenance and Adjustment 4-43...
Page 304 Press the grease fitting and inject grease with the grease gun on the marked points. Inject grease at 4 points per outrigger cylinder (8 points total) using grease gun. DS2104526 Figure 42 After greasing, clean off the old grease that has been purged. Inspection, Maintenance and Adjustment HW100A 4-44...
Page 305: Swing Bearing - Lubricate
Lower the front attachment to ground. Press the grease fitting and inject grease with grease gun on the marked points. After injection, clean off the old DS2104529 grease that has been purged. Figure 45 HW100A Inspection, Maintenance and Adjustment 4-45...
Page 306 Refer to "Engine Fan and Alternator Belts - Check" for more information. All Nuts and Bolts - Inspect All nuts and bolts must be inspected after first 50 hours of operation. There after every 250 hours. Inspection, Maintenance and Adjustment HW100A 4-46...
Page 307: Hour / 3 Week Service
150 hours of operation or rebuild, and every 1,000 hours thereafter. Transmission Fluid - Change The transmission fluid must be drained and refilled after the first 150 hours of operation and at every 1,000 hours thereafter. HW100A Inspection, Maintenance and Adjustment 4-47...
Page 308: Hour / Monthly Service
Arti Boom Cylinder Head Pin (3 Points) Boom Arm Joint Pin (1 Point) Boom Cylinder Rod Pin (1 Point) Arm Cylinder Rod Pin (1 Point) Lower, Upper Boom Joint Pin Bucket Cylinder Head Pin (1 Point) (1 Point) Inspection, Maintenance and Adjustment HW100A 4-48...
Page 309 Lower, upper boom joint pin (1 point) Arm cylinder head pin (1 point) Arti boom cylinder rod pin (3 points) DS2104533 Figure 50 Boom arm joint pin (1 point) Arm cylinder rod pin (1 point) DS2104534 Figure 51 HW100A Inspection, Maintenance and Adjustment 4-49...
Page 310 Inspect every 250 hours. (Inspect after first 50 hours of DS2104537 Figure 54 operation.) Belt Tension (N) 667 N (68 kgf) 600 N Used (61 kgf) Inspection, Maintenance and Adjustment HW100A 4-50...
Page 311 NOTE: Change pilot filter after 250 hours on new machine and every 1,000 hours thereafter. Brake Filter - Replace NOTE: Replace brake filter after 250 hours on new machine and every 1,000 hours thereafter. HW100A Inspection, Maintenance and Adjustment 4-51...
Page 312: Hour / 3 Month Service
NOTE: Do not fill the oil filters with oil before installing them. This oil would not be filtered and could be contaminated. Contaminated oil can cause accelerated wear to engine components. DS2104539 Figure 56 Inspection, Maintenance and Adjustment HW100A 4-52...
Page 313 10. Start engine. Run engine for five minutes at "LOW IDLE" and check engine oil pressure light. 11. Stop engine. Look for signs of leaks at filter. Recheck oil level after fifteen minutes. DS2104540 Figure 58 HW100A Inspection, Maintenance and Adjustment 4-53...
Page 314 Remove two filters from seat base. Clean filter using compressed air. If filter is still not clean, replace with a new one. After inserting filters, install inner and outer cover. Secure cover in place with three bolts. EX1502714 Figure 61 Inspection, Maintenance and Adjustment HW100A 4-54...
Page 315: Cooling System - Clean
NOTICE To prevent damage to the cores, apply compressed air from an appropriate distance. Damaged cores can DS2104541 Figure 62 cause leakage or overheating. In dusty conditions, check the cores daily. HW100A Inspection, Maintenance and Adjustment 4-55...
Page 316 (2). Inspect seal lips for wear or damage. Replace valve if necessary. Remove access cover (2) by loosening the latches (3). Remove outer filter (4) from the housing. Do not remove inner filter (5). DS2104542 Figure 63 Inspection, Maintenance and Adjustment HW100A 4-56...
Page 317 Properly install the air filter and cover. NOTE: If after cleaning the outer filter, the air cleaner clogged indicator remains "ON", replace the outer and inner filters. Do not clean inner filter. FG000412 Figure 65 HW100A Inspection, Maintenance and Adjustment 4-57...
Page 318 Stop engine. Fill fuel tank. Press the start/stop button to access key on mode to activate the electric fuel pump. Wait more than 2 minutes. Start engine and check fuel system for leaks. Inspection, Maintenance and Adjustment HW100A 4-58...
Page 319 Turn the cock valve to "OPEN" position. EX1502723 Figure 69 Drive Shaft - Lubricate Drive Shaft Front U-joint (1 Point) Drive Shaft Spline (1 Point) Drive Shaft Rear U-joint (1 Point) DS2104543 Figure 70 HW100A Inspection, Maintenance and Adjustment 4-59...
Page 320 Swing Reduction Gear Oil (After First 500 Hours) - Drain and Refill NOTE: Change swing reduction device oil after first 500 hours on a new machine and every 1,000 hours thereafter. (See page 4-62). Inspection, Maintenance and Adjustment HW100A 4-60...
Page 321: Hour / 6 Month Service
Park machine on firm and level ground. Lower the front attachment to the ground and stop engine. Press grease fitting and inject grease with the grease gun on the marked point. DS2200473 Figure 74 HW100A Inspection, Maintenance and Adjustment 4-61...
Page 322 After draining oil, tighten the drain plug. DS2104523 Figure 75 Remove breather/fill cap (2, Figure 75) and add oil to "H" mark on dipstick (1). DS2104522 Figure 76 FG000419 Figure 77 Inspection, Maintenance and Adjustment HW100A 4-62...
Page 323 Install new filter and a new O-ring. Install bypass strainer, valve and spring. Install service cover plate. Run engine for ten minutes at "LOW IDLE" to purge air from circuit. Check level in hydraulic oil tank. Add oil if necessary. EX1502791 Figure 79 HW100A Inspection, Maintenance and Adjustment 4-63...
Page 324 Figure 81. Set parking brake switch "I" (APPLIED) position. Move safety lever to "LOCK" position. Stop engine. Release pressurized air from hydraulic tank by tip breather DS2104706 cap up (1). Figure 81 DS2104516 Figure 82 Inspection, Maintenance and Adjustment HW100A 4-64...
Page 325 Position suction filter (5) on boss portion of suction pipe (6). NOTE: Measurement "A" is 569 mm (22.4 in). EX1502793 Figure 83 10. Place spring (3) on rod (4) and assemble cover (2). EX1502794 Figure 84 HW100A Inspection, Maintenance and Adjustment 4-65...
Page 326 Remove the fill plug (2) and fill to the bottom of the fill hole with approved transmission fluid. NOTE: Refer to "Fluid Capacities" for more information. Clean the fill plug. Inspect the fill plug O-ring for deterioration or damage and replace if necessary. Reinstall the fill plug. Inspection, Maintenance and Adjustment HW100A 4-66...
Page 327 Remove the fill plug (2) and fill to the bottom of the fill hole with approved gear oil. NOTE: Refer to "Fluid Capacities" for more information. Clean the fill plug. Inspect the fill plug O-ring for deterioration or damage and replace if necessary. Reinstall the fill plug. HW100A Inspection, Maintenance and Adjustment 4-67...
Page 328 All service and inspection of air-conditioning system must be performed with the starter switch in the "O" (OFF) position. EX1502712 If using compressed air to clean the element, make Figure 90 sure that proper eye protection is worn. Inspection, Maintenance and Adjustment HW100A 4-68...
Page 329 EX1502713 Figure 91 Remove two filters from seat base and replace that with the new filters. After replacing filters, install inner and outer cover. Secure cover in place with three bolts. EX1502714 Figure 92 HW100A Inspection, Maintenance and Adjustment 4-69...
Page 330 Used filter should always be disposed of according to local regulations. FG021270 10. After changing brake filter, vent air from the breather of the Figure 93 front and rear axle and check level of hydraulic oil tank. Inspection, Maintenance and Adjustment HW100A 4-70...
Page 331 Remove screws and filter assembly from fuel cap. FG015684 Figure 95 After disassembly, carefully lay it as shown in Figure 96. FG015685 Figure 96 After disassembly, remove rubber piece as shown on. FG015686 Figure 97 HW100A Inspection, Maintenance and Adjustment 4-71...
Page 332 Figure 98 After installing new filter, assemble fill cap in reverse order. FG015688 Figure 99 Engine - Check and Adjust** Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for checking and adjusting the following items: • Engine Compression Pressure. • Injection Pressure.
Page 333: Hour / Yearly Service
Install a new inner element. Insert the inner element properly so it does not move. Push the new outer element (4) in straight to the air cleaner body. HW100A Inspection, Maintenance and Adjustment 4-73...
Page 334: Coolant Change
Do not mix up the antifreeze from different makers. Mixing the two compounds can cause generation of foreign mate- rial which can damage the system. Therefore, it Is recom- mended to use authorized HD HYUNDAI CONSTRUCTION EQUIPMENT genuine antifreeze solution. To achieve the best cooling performance, keep the mixing ratio of the antifreeze and water by 50 : 50.
Page 335 When refill or replace coolant, select "heater-full hot" mode to fully open the water valve. DS2200472 Figure 103 Coolant will then flow into the heater's core to prevent air from being trapped in it. HW100A Inspection, Maintenance and Adjustment 4-75...
Page 336: Hydraulic Oil - Change
AVOID DEATH OR SERIOUS INJURY Be careful of squirting oil when removing drain plug. NOTE: Used filter and used oil should always be DS2104516 Figure 106 disposed of according to local laws and regulations. Inspection, Maintenance and Adjustment HW100A 4-76...
Page 337 Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage Adjust Valve Clearance - Check** Head Bolt Torques - Check **These checks need to be completed by an authorized HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. HW100A Inspection, Maintenance and Adjustment 4-77...
Page 338: Hour / Biennial Service
Air Conditioner Hose Hydraulic Body Pump Suction Hose System Pump Discharge Hoses Pump Side Branch Hoses Swing Motor Hoses Travel Motor Hoses Work Boom Cylinder Line Hoses Device Arm Cylinder Line Hoses Bucket Cylinder Line Hoses Inspection, Maintenance and Adjustment HW100A 4-78...
Page 339 Remove filter cover. WL1300115 Figure 107 Remove equalizing element. WL1300115 Figure 108 Check the color (gray/green) in the filter. WL1300115 Figure 109 HW100A Inspection, Maintenance and Adjustment 4-79...
Page 340 Figure 111 Pull the filter removing tool to remove filter. Figure 112 The surface must be kept clean. It can be cleaned with water only. Figure 113 Inspection, Maintenance and Adjustment HW100A 4-80...
Page 341 Install a new equalizing element. Figure 115 10. Tighten the filter cover to 20 + 5 N.m. NOTICE AVOID INJURY Check that filter surface is clean. It can be cleaned with water only. Figure 116 HW100A Inspection, Maintenance and Adjustment 4-81...
Page 342 DEF (AdBlue®) Breather Filter - Replace Open the storage cover. DS2104551 Figure 117 Unscrew and remove clamp (1) for DEF (AdBlue®) breather filter fitting (2). Replace the new breather filter and refit. DS2104552 Figure 118 Inspection, Maintenance and Adjustment HW100A 4-82...
Page 343 NOTE: This procedure need to be completed by an autho- rized HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. HW100A Inspection, Maintenance and Adjustment 4-83...
Page 344: Hour / 6 Year Service
Always store hoses in a dark place at a maximum of 65% relative humidity, between 0°C (32°F) and 35°C (95°F) but as close as possible to 15°C (59°F) and away from copper, manganese or tube generating Ozone. Inspection, Maintenance and Adjustment HW100A 4-84...
Page 345: Air Conditioning System
Check the magnetic clutch for dirt and interference. Push the "A/C" switch to energize and check magnetic clutch. Belt Tension - Check NOTE: Refer to "Engine Fan and Alternator Belts - Check" for more information. HW100A Inspection, Maintenance and Adjustment 4-85...
Page 346: Bucket
Stop engine and lock out the hydraulic controls before working on the bucket. NOTE: These instructions are only for HD HYUNDAI CONSTRUCTION EQUIPMENT OEM, buckets. If you are using other manufacturers’ buckets, refer to their specific instructions.
Page 347 O-ring groove on both bucket link (4, Figure 122) and boss have been cleaned. Realign arm or link with bucket pinhole and insert bucket pin (3, Figure 121). DS1900906 Figure 122 Roll new O-ring (1, Figure 123) into O-ring groove. DS1900907 Figure 123 HW100A Inspection, Maintenance and Adjustment 4-87...
Page 348 If an adjustment is required, remove bolt and pin. Add or Figure 124 remove shims have been provided for A/S as required. Install pin and bolt. Torque blots to 42 N.m (4.3 kg.m, 31 ft lb). Inspection, Maintenance and Adjustment HW100A 4-88...
Page 349 Install pins, aligning arm hole A with push link hole B. Install O-rings. Push Link Apply grease to pins. Run engine at low idle and move bucket slowly through one stroke to make sure parts are installed correctly. FG012763 Figure 126 HW100A Inspection, Maintenance and Adjustment 4-89...
Page 350: Electrical System
Battery performance decreases as the temperature gets lower. In extremely cold weather, remove batteries at night and move them to a warm location. This will help to keep them at a higher energy level. Inspection, Maintenance and Adjustment HW100A 4-90...
Page 351 When the charging indicator shows a white condition, replace the battery. The batteries should always be replaced in pairs. Using an old battery with a new one will shorten the life span of the new battery. HW100A Inspection, Maintenance and Adjustment 4-91...
Page 352 EX1502461 WARNING Figure 131 AVOID DEATH OR SERIOUS INJURY Always replace fuses with the same type and capacity fuse that was removed. Otherwise, electrical damage or fire could result. Inspection, Maintenance and Adjustment HW100A 4-92...
Page 353 F405 R203 R105 F106 F206 F306 F406 R106 R204 F107 F207 F307 F407 R107 R205 F108 F208 F308 F408 F109 F209 F309 F409 R108 R206 F110 F210 F310 F410 F311 F411 DS2104553 Figure 132 HW100A Inspection, Maintenance and Adjustment 4-93...
Page 354 Alarm R104 Working Lamp R204 Rotating Beacon R105 Cabin Working Lamp R205 Horn R106 Add. Working Lamp R206 12V Socket, Radio, Antenna, GP R107 Pilot Cutoff S/V R108 ECU, ATS S/W, Wait to Disconnect Inspection, Maintenance and Adjustment HW100A 4-94...
Page 355: Engine Cooling System
Do not use more than 50% antifreeze in the mixture unless additional antifreeze protection is required. Never use more than 60% antifreeze under any condition. HW100A Inspection, Maintenance and Adjustment 4-95...
Page 356 In extreme temperatures, the performance of the coolant must be checked frequently and the coolant change cycle adjusted as necessary. When refilling and changing coolant, use HD HYUNDAI CONSTRUCTION EQUIPMENT's genuine coolant is the top priority. If HD HYUNDAI CONSTRUCTION EQUIPMENT's genuine coolant is not available, the coolant and additives specifications must meet the following table.
Page 357 Antifreeze Concentration Tables Ethylene Glycol - HD HYUNDAI CONSTRUCTION EQUIPMENT Genuine Antifreeze Solution (for all seasons) (2,000 Hour/1 Year) Ambient Temperature Cooling Water Antifreeze -20°C (-4°F) -25°C (-13°F) -30°C (-22°F) -40°C (-40°F) NOTE: The concentration shall be kept at 50% and in worst case at 30% minimum for the least corrosion resistance.
Page 358: Fuel Transfer Pump (If Equipped)
Be careful not to overfill or spill fuel. Make sure direction of check valve is in line with flow direction of fuel. Any pump parts or components that become lost, damaged or inoperable must be immediately replaced. Inspection, Maintenance and Adjustment HW100A 4-98...
Page 359 A thermal limiter, built into the motor, will automatically shut off power if motor is overheating to protect it from being damaged. Fuel Fuel Tank IN IN FG000161 Figure 133 Reference Reference Description Description Number Number Body Strainer Cap Check Valve Inlet Hose Strainer HW100A Inspection, Maintenance and Adjustment 4-99...
Page 360 After two-three seconds, move switch to "O" (OFF) position to drain remaining fuel from hose to fuel tank. Install strainer cap (4) on inlet strainer (3) and return hose (5) to storage position. DS2104694 Figure 135 Inspection, Maintenance and Adjustment HW100A 4-100...
Page 361: Handling Of Accumulator
Turn starter switch to "I" (ON) position. Fully stroke work and travel levers in all directions. Move safety lever to "LOCK" position. Turn key to "O" (OFF) position and remove from starter switch. Remove accumulator by unscrewing it slowly. HW100A Inspection, Maintenance and Adjustment 4-101...
Page 362: Tires And Wheels
Do not service or change tires and rims unless properly trained and equipped. Contact your nearest HD HYUNDAI CONSTRUCTION EQUIPMENT excavator dealer or tire manufacturer's local dealer for tire servicing or changing. WARNING...
Page 363: Tire Changing Procedure
If the following defects are found in tires, for safety reasons the Tread tires must be replaced with new tires. For the replacement contact HD HYUNDAI CONSTRUCTION Side Walls EQUIPMENT excavator dealer or a tire manufacturer's local Breakers dealer. Carcass •...
Page 364 When assembling tire, you should only assemble after checking the assembling direction position of each assembling bolt, nut and washer. Remove tire (2) out of axle hub (4) after releasing wheel nut (1) by means of wheel wrench. WE1500802 Figure 142 Inspection, Maintenance and Adjustment HW100A 4-104...
Page 365 Run machine forward and backward several times to ensure proper assembly and seating of the washers. Retighten wheel nuts to ensure proper torque. • Torque: 55 ±3 kg.m (297.8 ±21.7 lb ft) DS2104872 Figure 145 HW100A Inspection, Maintenance and Adjustment 4-105...
Page 366 Examine wheel nuts for wear and damage. Replace all necessary parts. FG003432 Figure 147 Place the tire assembly (outer and inner tires, and spacer) on flat surface and remove tire assembly bolts (4). FG003433 Figure 148 Inspection, Maintenance and Adjustment HW100A 4-106...
Page 367 11. Install tire assembly on axle hub (3). NOTE: Make sure that wheel assembly bolts (4) are positioned in relief holes (6) on axle hub. Make sure tire assembly bolts (4) do not damage axle hub (3). FG003437 Figure 152 HW100A Inspection, Maintenance and Adjustment 4-107...
Page 368 13. Run machine forward and backward several times to ensure proper assembly and seating of the washers. Retighten wheel nuts to ensure proper torque. • Torque: 55 ±3 kg.m (297.8 ±21.7 lb ft) DS2104872 Figure 154 Inspection, Maintenance and Adjustment HW100A 4-108...
Page 369: Venting And Priming Hydraulic System
100 mm (4 in) of fully stroking it 4 ~ 5 times. Operate fully extend and retract each cylinder 3 ~ 4 times. Repeat procedure until cylinders extend and retract smoothly. HW100A Inspection, Maintenance and Adjustment 4-109...
Page 370: Swing Motor
Repeat steps 2 through 4 until hydraulic oil contains no bubble which means that air is completely expelled. If hydraulic still contains bubbles, repeat steps 2 through 4. Use the same steps to eject air of other brake lines. DS2104895 Figure 157 Inspection, Maintenance and Adjustment HW100A 4-110...
Page 371: General Venting
Move engine speed to "LOW IDLE" and check hydraulic oil level again. Add oil as necessary. Check for oil leaks and clean all fill and venting locations. HW100A Inspection, Maintenance and Adjustment 4-111...
Page 372: Maintenance In Special Conditions
Verify the condition of the batteries. In extreme cold weather, remove batteries at night and store them in a warmer area. Remove mud buildup as soon as possible to prevent it from freezing to the undercarriage and causing damage. Inspection, Maintenance and Adjustment HW100A 4-112...
Page 373: Transportation
WARNING AVOID DEATH OR SERIOUS INJURY Whenever removal or reassemble guardrail, always use external ladder to access. And NEVER climbing up machine without guardrail and external ladder. Consult to the HD HYUNDAI CONSTRUCTION EQUIPMENT dealer. DS1601932 Figure 1 HW100A Transportation...
Page 374: Loading And Unloading
Make sure that swing lock pin is fully engaged before transporting the machine to prevent accidental rotation of the upper structure. Make sure to secure the excavator onto the trailer as required by local transportation laws and regulations. Transportation HW100A...
Page 375: Short Distance Self-Powered Travel
If traveling across a bridge, make sure that its capacity is rated for the weight of the machine and that it is wide enough. Add extra bracing as required. HW100A Transportation...
Page 376: Trailer Loading/Unloading Procedures
DS2104874 Figure 4 Store the front attachment in the "Transport position and set the Function Lock in the "TRANSPORT" position. DS2104705 Figure 5 Transportation HW100A...
Page 377 11. Remove key from starter switch. 12. Move safety lever to "LOCK" position. 13. Turn battery disconnect switch to "OFF" position. 14. Lock all doors and access covers. 15. Adjust direction of rotating beacon and TMS antenna. EX1502878 Figure 8 HW100A Transportation...
Page 378 18. Refer to "Specification" for overall machine height and width dimensions. Make sure to position the excavator as DS2104705 shown. If not transported in this position, the height mea- Figure 9 surements may be different. DS2300499 Figure 10 DS2300500 Figure 11 Transportation HW100A...
Page 379: Lifting Machine
When lifting, keep the machine horizontal and lift the machine slowly to keep it balanced. After the machine comes off the ground, check the hook condition and the lifting posture, and then lift slowly. DS2301645 Figure 13 HW100A Transportation...
Page 380 Rear Dozer Lifting Point DS2301643 Figure 14 Rear Outrigger Lifting Point DS2301644 Figure 15 Transportation HW100A...
Page 381: Specification
SAE (PCSA) 0.28 m 0.37 yd Capacity Emission EU Stage V Maker and Model HD HYUNDAI CONSTRUCTION EQUIPMENT / D34 Type Water Cooled, Direct Injection Engine Rated Net Output 75.0 kW @ 2,000 rpm 100 HP (101 PS) @ 2,000 rpm Maximum Torque 429.5 N.m @ 1,400 rpm...
Page 382: Overall Dimensions
Dozer Blade Max. Lifting Height 350 mm (1' 2") Dozer Blade Max. Lowering Depth 175 mm (0' 7") Dozer Blade Height 500 mm (1' 8") *: Road Homologation Travel Position **: Transport Position (Dozer at ground, Front at ground) Specification HW100A...
Page 383: Disassembled Parts, Dimension And Weight
Length (B) 890 (2' 11") (ft in) Width 599 (2' 0") Weight 1,764 DS2104666 Figure 3 Description 2.25 m (6' 11") Length (A) 2,785 (9' 2") Length (B) 530 (1' 9") (ft in) Width 206 (0' 8") Weight HW100A Specification...
Page 384 Counterweight DS2104667 Figure 4 Description 1.35 ton Length (A) 2,250 (7' 5") Length (B) 955 (3' 2") (ft in) Length (C) 1,020 (3' 4") 1,350 Weight 2,976 Specification HW100A...
Page 385: Digging Force
Digging Force Type Unit 35.6 36.5 2.5 m Arm 3,630 3,722 8,003 8,206 Bucket - Breakout Force Capacity Bucket Width Digging Force (mm) Type With Without Unit Cutter Cutter 51.6 58.6 Two-Piece 0.28 5,262 5,976 Boom 11,600 13,174 HW100A Specification...
Page 386: Working Range
Working Range DS2104878 Figure 5 Specification HW100A...
Page 387 Max. Digging Height (27' 1") 7,255 mm Max. Bucket Pin Height (23' 10") 3,670 mm Max. Vertical Wall Depth (12' 0") 4,800 mm Max. Radius Vertical (15' 9") Boom Swing Angle (Left) 60° Boom Swing Angle (Right) 60° HW100A Specification...
Page 388: Excavator Rated Lift Capacity Tables
Failure to lift squarely over the end or over the side of the machine. When a load is in the air, the operator must: • Avoid use of uneven slings that can cause side loads when traveling with a load or swinging the load. Specification HW100A...
Page 389 Figure 7. NOTICE Select the Digging Mode switch on the Instrument Panel before using the excavator for lifting work. Engine and hydraulic oil should both be fully warmed up to operating temperature before operating. HW100A Specification...
Page 390 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-10...
Page 391 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-11...
Page 392 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-12...
Page 393 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-13...
Page 394 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-14...
Page 395 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-15...
Page 396 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-16...
Page 397 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-17...
Page 398 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-18...
Page 399 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-19...
Page 400 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-20...
Page 401 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-21...
Page 402 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-22...
Page 403 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-23...
Page 404 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-24...
Page 405 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-25...
Page 406 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-26...
Page 407 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-27...
Page 408 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-28...
Page 409 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-29...
Page 410 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. Specification HW100A 6-30...
Page 411 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities. The least stable position is over the side. Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer. Lift capacities are in compliance with ISO 10567. HW100A Specification 6-31...
Page 412: Approximate Weight Of Workload Materials
(2,295 lb/yd 1,522 kg/m Dolomite, crushed (2,565 lb/yd 1,202 kg/m Earth, loamy, DRY, loose (2,025 lb/yd 1,522 kg/m Earth, DRY, packed (2,565 lb/yd 1,762 kg/m Earth, WET, muddy (2,970 lb/yd Gypsum, calcined, (heated, 961 kg/m powder) (1,620 lb/yd Specification HW100A 6-32...
Page 413 929 kg/m Salt (1,566 lb/yd 529 kg/m Snow, light density (891 lb/yd 1,522 kg/m Sand, DRY, loose (2,565 lb/yd 1,922 kg/m Sand, WET, packed (3,240 lb/yd 1,362 kg/m Shale, broken (2,295 lb/yd 529 kg/m Sulfur, broken (891 lb/yd HW100A Specification 6-33...
Page 414 Specification HW100A 6-34...
Page 415: Index
1-74 Asbestos Information 2-100 Cabin Storage Compartments 1-47 Attachment 2-41 Camera Mode Selector / ESC Button 3-48 Attachments 1-16 Caution for Steering Wheel Interference 2-36 Audio Display 2-98 Ceiling Cover 2-12 Auto Hold Switch 4-91 Check Charging State HW100A Index...
Page 416 EC Declaration of Conformity 2-34 Functional Check 4-90 Electrical System Fuse 1-25 Electrical System and Electrical Shock 4-92 Fuses 4-13 Electrical System Maintenance 4-93 Fuse and Relay Identification 1-10 Emergency Exit 4-93 Fuse/Relay Identification 1-28 Emergency Exit from Operator's Station Index HW100A...
Page 417 2-28 Hazard Warning Light 2-41 Jog Switch 2-28 Hazard Warning Light Switch 2-96, 4-92 Junction Box HD HYUNDAI CONSTRUCTION EQUIPMENT Genuine Lubricants HD HYUNDAI CONSTRUCTION EQUIPMENT Keep Bystanders Away Genuine Replacement Parts 2-18 Keypad 4-77 Head Bolt Torques - Check...
Page 418 Power Mode Setting a Password 2-39 3-55 Power Mode Indicator Shear Operation (If Equipped) 2-38 2-17 Power Mode Selector Button Shear Switch (If Equipped) 4-31 3-46 Pre Fuel Filter and Water Separator - Check Shifting transmission to neutral manually. Index HW100A...
Page 419 To Operate a New Excavator 1-68 Working in Contaminated Environment 1-46 Towing 1-68, 3-40 Working in Water 3-42 Towing Procedure 1-61 Working on Machine 2-14 Trailer Turn Signal Indicator (If Equipped) Working Range 4-47, 4-66 Transmission Fluid - Change HW100A Index...
Page 420 Your Machine Serial Numbers Index HW100A...